Hitachi EX60-5 EX60LC-5 Excavator Operator’s Manual EM1C121 – PDF DOWNLOAD

Description

Hitachi EX60-5 EX60LC-5 Excavator Operator’s Manual EM1C121 – PDF DOWNLOAD

FILE DETAILS:

Hitachi EX60-5 EX60LC-5 Excavator Operator’s Manual EM1C121 – PDF DOWNLOAD

• P/N: EM1C121
• Language: English
• Division: Hitachi
• Product Lines: Excavators
• Publication Type: Operator’s Manuals
• Associated Models: EX60-5
• Series: EX-5 SERIES
• Serial: 051514-

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Hitachi EX60-5 EX60LC-5 Excavator Operator’s Manual EM1C121 – PDF DOWNLOAD

COVER 0
MACHINE NUMBERS 8
SAFETY 11
RECOGNIZE SAFETY INFORMATION 11
UNDERSTAND SIGNAL WORDS 11
FOLLOW SAFETY INSTRUCTIONS 12
PREPARE FOR EMERGENCIES 12
WEAR PROTECTIVE CLOTHING 13
PROTECT AGAINST HOISE 13
INSPECT MACHINE 13
USE HANDHOLDS AND STEPS 14
ADJUST THE OPERATOR’S SEAT 14
FASTEN YOUR SEAT BELT 15
MOVE AND OPERATE MACHINE SAFELY 15
OPERATE ONLY FROM OPERATOR’S SEAT 16
JUMP STARTING 16
KEEP RIDERS OFF MACHINE 16
INVESTIGATE JOB SITE BEFOREHAND 17
PROTECT AGAINST FALLING STONES AND DEBRIS 17
PROVIDE SIGNALS FOR FOBS INVOLVING MULTIPLE NUMBERS OF MACHINES 18
CONFIRM DIRECTION OF MACHINE TO BE DRIVEN 18
DRIVE MACHINE SAFELY 19
AVOID INJURY FROM ROLLAWAY ACCIDENTS 20
AVOID INJURY FROM BACK-OVER AND SWING ACCIDENTS 21
KEEP PERSONNEL CLEAR FROM WORKING AREA 22
AVOID TIPPING 23
NEVER UNDER CUT A HIGH BANK 23
DIG WITH CAUTION 24
OPERATE WITH CAUTION 24
AVOID POWER LINES 24
OBJECT HANDLING 25
PROTECT AGAINST FLYING DEBRIS 25
PARK MACHINE SAFELY 26
HANDLE FLUIDS SAFELY-AVOID FIRES 26
SAFETY TRANSPORTING 27
PRACTICE SAFE MAINTENANCE 28
WARN OTHERS OF SERVICE WORK 30
SUPPORT MACHINE PROPERLY 30
STAY CLEAR OF MOVING PARTS 30
PERVENT PARTS FROM FLYING 31
STORE ATTACHMENTS SAFELY 31
PREVENT BURNS 32
REPLACE RUBBER HOSES PERIODICALLY 32
AVOID HIGH-PRESSURE FLUIDS 33
PREVENT FIRES 34
EVACUATING IN CASE OF FIRE 35
BEWARE OF EXHAUST FUMES 35
AVOID HEATING NEARP PRESSURIZED FLUID LINES 36
AVOID APPLYING HEAT TO LINES CONTAINING FLAMMABLE FLUIDS 36
REMOVE PAINT BEFORE WELDING OR HEATING 36
PREVENT BATTERY EXPLOSIONS 37
SERVICE AIR CONDITIONING SYSTEM SAFELY 37
HANDLE CHEMICAL PRODUCTS SAFELY 38
DISPOSE OF WASTE PROPERLY 38
SAFETY SIGNS 40
COMPONENTS NAME 44
COMPONENTS NAME 44
OPERATOR’S STATION 45
CAB FEATURES 45
FRONT RIGHT PANEL AND RIGHT CONSOLE 46
MONITOR PANEL 47
COOLANT TEMPERATURE GAUGE 47
WARM COMPLETE INDICATOR 47
FUEL GAUGE 48
PREHEAT INDICATOR 48
AIR FILTER RESTRICTION INDICATOR 48
OVERHEAT INDICATOR 49
ENGINE OIL PRESSURE INDICATOR 49
ALTERNATOR INDICATOR 49
HOUR METER 49
SWITCH PANEL 50
AUTO-IDLE SWITCH 51
E (ECONOMY) MODE SWITCH 51
TRAVEL MODE SWITCH 51
BUZZER AND BUZZER STOP SWITCH 52
WORK LIGHT SWITCH 53
WORK LIGHT INDICATOR 53
CAB LIGHT 53
WIPER SWITCH 54
KEY SWITCH 55
ENGINE CONTROL DIAL 55
ENGINE STOP KNOB 55
HORN SWITCH 55
PILOT CONTROL SHUT-OFF LEVER 56
FUSE BOX 56
CAB HEATER 57
COOLER –IF EQUIPPED 58
AUTO AIR CONNDITIONER — IF EQUIPPED 59
CAB HEATER OPERATION 61
COOLING OPERATION 61
TIPS FOR OPTMAL AIR CONDITIONER USAGE 62
LEFT CONSOLE 63
RADIO OPERATION 63
SETTING DIGITAL CLOCK 65
AM/FM RADIO OPERATION — IF EQUIPPED 66
DIGTAL CLOCK SETTING PROCEDURE 67
CAB DOOR RELEASE LEVER 68
OPENING UPPER FRONT WINDOWS 68
CLOSING UPPER FRONT WINDOW 69
REMOVING AND STORING LOWER FRONT WINDOW 69
OPENING SIDE WINDOWS 70
OPENING /CLOSING OVERHEAD WINDOW 70
EMERGENCY EXIT 71
ADJUSTING THE SEAT 72
SEAT BELT 73
BREAK-IN 74
OBSERVE ENGINE OPERATION CLOSELY 74
EVERY EIGHT HOURS OR DIALY 74
AFTER THE FIRST 50 HOURS 74
AFTER THE FIRST 100 HOURS 74
OPERATING THE ENGINE 76
INSPECT MACHINE DAILY BEFORE STARTING 76
BEFORE STARTING ENGINE 77
STARTING THE ENGINE 78
CHECK INSTRUMENTS AFTER STARTING 79
USING BOOSTER BATTERIES 80
STOPPING THE ENGINE 82
DRIVING THE MACHINE CAREFULLY 84
STEERING THE MACHINE USING LEVERS 85
TRAVEL MODE SWITCH 86
TRAVELING 87
OPERATING ON SOFT GROUND 88
RAISE ONE TRACK USING BOOM ANG ARM 88
TOWING MACHINE A SHORT DISTANCE 89
OPERATING IN WATER OR MUD 90
PRECAUTIONS FOR TRAVELING ON SLOPES 91
PARKING THE MACHINE ON SLOPES 92
PARKING THE MACHINE 92
OPERATING THE MACHINE 94
CONTROL LEVER (HITACHI PATTERN) 94
CONTROL LEVER (ISO PATTERN) 95
PILOT CONTROL SHUT-OFF LEVER 96
AUTO-IDLE 99
ENGINE SPEED CONTROL 100
E (ECONOMY) MODE 101
PRECAUTIONS FOR OPERATIONS 102
OPERATE THE MACHINE SAFELY 103
OPERATING BACKHOE 104
GRADING OPERATION 104
FACE SHOVEL OPERATION 105
AVOID ABUSIVE OPERATION 105
OPERATING TIPS 106
SELECT CORRECT TRACK SHOES 106
SHACKLE HOLE USAGE 107
OVERNIGHT STORAGE UNSTERUCTIONS 107
OBJECT HANDLING – IF EQUIPPED 108
LONG ARM OPERATION – IF EQUIPPED 109
TRANSPOTING 110
TRANSPORTING BY ROAD 110
LOADING/UNLOADING ON A TAUCK 110
TRANSPORTING MACHINE WITH BLADE 110
MACHINE LIFTING PROCEDURE 114
MAINTENANCE 116
CORRECT MAINTENANCE AND INSPECTION PROCEDURES 116
CHECK THE HOUR METER REGULARLY 117
USE CORRECT FUELS AND LUBRICANTS 117
PREPARE MACHINE FOR MAINTENANCE 118
HOOD AND ACCESS COVERS 119
PERIODIC REPLACEMENT OF PARTS 120
MAINTENANCE GUIDE 121
A GREASING 124
FRONT JOINT PINS 125
SWING BEARING 127
SWING INTERNAL GEAR 128
B ENGINE 129
ENGINE OIL LEVEL 130
CHANGE ENGINE OIL 130
REPLACE ENGINE OIL FILTERS 130
C TRANSMISSION 133
SWING REDUCTION GEAR 134
TRAVEL REDUCTION GEAR 135
D HYDRAULIC SYSTEM 137
INSPECTION AND MAINTENANCE OF HUDRAULIC EQUIPPED 138
CHECK HYDRAULIC OIL LEVEL 140
DRAIN HYDRAULIC TANK SUMP 141
CHANGE HYDRAULIC OIL 142
SECTION FILTER CLEANING 142
REPLACE HYDRAULIC TANK OIL FILTER 144
REPLACE PILOT OIL FILTER 145
CHECK HOSES AND LINES 146
SERVICE RECOMMENDATIONS FOR HYDRAULIC FITTINGS 149
E FUEL SYSTEM 151
DRAIN FUEL TANK SUMP 153
REPLACE FUEL FILTER 154
CLEAN FEED PUMP STRAINER 154
CHECK FUEK HOSES 156
F AIR CLEANER 157
CLEAN THE AIR CLEANER OUTER ELEMENT 157
REPLACE THE AIR CLEANER OUTER AND INNER ELEMENTS 157
G COOLING SYSTEM 160
CHECK COOLANT LEVEL 162
CHECK AND ADJUST FAN BELT TENSION 162
CHANGE COOLANT 163
CLEAN RADIATOR INTERIOR 163
CLEAN RADIATOR AND OIL COOLER CORE 164
CLEAN OIL COOLER FRONT SCREEN 164
H ELECTRICAL SYSTEM 165
BATTERIES 165
REPLACE BATTERIES 168
REPLACING FUSES 168
I MISCELLANEOUS 169
CHECK BUCKET TEETH 170
CHANGE BUCKET 172
CONVERT BUCKET CONNECTION INTO FACE SHOVEL 173
ADJUST THE BUCKET LINKAGE 174
CHECK AND REPLACE SEAT BELT 175
CHECK WINDSHIELD WASHER FLUID LEVEL 175
CLEAN AND REOLACE COOLER FINTER 176
CHECK TRACK SAG 177
CHECK AND ADJUST TRACK SAG (OPTION) 179
REPLACE RUBBER CRAWLER (OPTION) 180
CONVERTING THE CRAWLER 181
CHECK INJECTION NOZZLE 182
RETIGHTEN CYLINDER HEAD BOLT 182
INSPECT AND ADJUST WATER VALVE CLEARANCE 182
CHECK FUEL INJECTION TIMING 182
MEASURE ENGINE COMPRESSION PRESSURE 182
CHECK STARTER AND ALTERNATOR 182
CHANGE WATER PUMP GREASE 182
CHECK TIGHTENING TORQUE OF BOLTS AND NUTS 183
MAINTENANCE UNDER SPECIAL ENVIRONMENTAL CONDITIONS 192
MAINTENANCE UNDER SPECIAL ENVIRONMENTAL CONDITIONS 192
STORAGE 194
STORING THE MACHINE 194
REMOVING THE MACHINE FROM STORAGE 195
TROUBLESHOOTING 196
ENGINE 196
ELECTRICAL SYSTEM 201
MODE SELECTION 203
CONTROL LEVERS 204
HYDRAULIC SYSTEM 204
SPECIFICATIONS 208
SPECIFICATIONS 208
WORKING RANGES 210
SHOE TYPES AND APPLICATIONS 211
BUCKET TYPES AND APPLICATIONS 212
OPTIONAL ATTACHMENTS AND DEVICES 214
HYDRAULIC BREAKER 214
BREAKER OPERATION 215
PRECAUTIONS FOR BREAKER OPERATION 216
BREAKER MAINTENANCE 219
HYDRAULIC CRUSHER 220
PRECAUTIONS FOR CRUSHER OPERATION 221
BLADE 223
PRECAUTIONS FOR BLADE OPERATION 223
AVOID HITTING BLADE WITH FRONT-END ATTACHMENT 224
AVOID HITTING BLADE WITH BUCKET 224
AVOID STRIKING THE BLADE INTO A ROCK 224
BLADE MAINTENANCE 225
SPECIFICATIONS (EX60-5, WITH BLADE) 227
WITH BLADE 228
SPECIFICATIONS (EX60LC-5, WITH BLADE) 229
WITH BLADE 230
SHOE TYPES AND APPLICATIONS 231
OFFSET ARM FRONT 232
OFFSET DIRECTION AND WORKING RANGE 233
PRECAUTIONS FOR OPERATING WITH THE OFFSET FUNCTION 234
MAINTENANCE 235
SPECIFICATIONS (EX60-5, OFFSET ARM FRONT) 237
WITHOUT BLADE 238
WITH BLADE 238
SPECIFICATIONS (EX60LC-5, OFFSET ARM FRONT) 239
WITHOUT BLADE 240
WITH BLADE 240
WORKING RANGES (OFFSET) 241
SHOE TYPES AND APPLICATIONS 242
ON USING THE RUBBER CRAWLER (OPTIONAL) 244
TRAVELING AND OTHER CAUTIONS 244
PRECAUTIONS FOR TRANSPORTING MACHINES WITH RUBBER CRAWLERS 245
PRECAUTIONS FOR TRANSPORTING MACHINES WITH RUBBER-COVERED SHOES 245
INDEX 246

S.V 04/24