Hitachi EX80-5 Excavator Operator’s Manual EM1C1NA21 – PDF DOWNLOAD

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Hitachi EX80-5 Excavator Operator’s Manual EM1C1NA21 – PDF DOWNLOAD

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Hitachi EX80-5 Excavator Operator’s Manual EM1C1NA21 – PDF DOWNLOAD

• P/N: EM1C1NA21
• Language: English
• Division: Hitachi
• Product Lines: Excavators
• Publication Type: Operator’s Manuals
• Associated Models: EX80-5
• Series: EX-5 SERIES
• Serial: 053491-

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Hitachi EX80-5 Excavator Operator’s Manual EM1C1NA21 – PDF DOWNLOAD

EX80-5 0
INTRODUCTION 2
MACHINE NUMBERS 3
CONTENTS 5
SAFETY 9
RECOGNIZE SAFETY INFORMATION 9
UNDERSTAND SIGNAL WORDS 9
FOLLOW SAFETY INSTRUCTIONS 10
PREPARE FOR EMERGENCIES 10
WEAR PROTECTIVE CLOTHING 11
PROTECT AGAINST NOISE 11
INSPECT MACHINE 11
USE HANDHOLDS AND STEPS 12
ADJUST THE OPERATOR’S SEAT 12
FASTEN YOUR SEAT BELT 13
MOVE AND OPERATE MACHINE SAFELY 13
OPERATE ONLY FROM OPERATOR’S SEAT 14
JUMP STARTING 14
KEEP RIDERS OFF MACHINE 14
INVESTIGATE JOB SITE BEFOREHAND 15
PROTECT AGAINST FALLING STONES AND DEBRIS 15
PROVIDE SIGNALS FOR JOBS INVOLVING MULTIPLE NUMBERS OF MACHINES 16
CONFIRM DIRECTION OF MACHINE TO BE DRIVEN 16
DRIVE MACHINE SAFELY 17
AVOID INJURY FROM ROLLAWAY ACCIDENTS 18
AVOID INJURY FROM BACK-OVER AND SWING ACCIDENTS 19
KEEP PERSONNEL CLEAR FROM WORKING AREA 20
NEVER POSITION BUCKET OVER ANYONE 20
AVOID UNDERCUTTING 20
AVOID TIPPING 21
NEVER UNDERCUT A HIGH BANK 21
DIG WITH CAUTION 22
OPERATE WITH CAUTION 22
AVOID POWER LINES 22
OBJECT HANDLING 23
PROTECT AGAINST FLYING DEBRIS 23
PARK MACHINE SAFELY 24
HANDLE FLUIDS SAFELY ••••AVOID FIRES 24
SAFETY TRANSPORTING 25
PRACTICE SAFE MAINTENANCE 26
WARN OTHERS OF SERVICE WORK 27
SUPPORT MACHINE PROPERLY 27
STAY CLEAR OF MOVING PARTS 27
PREVENT PARTS FROM FLYING 28
STORE ATTACHMENTS SAFELY 28
PREVENT BURNS 29
REPLACE RUBBER HOSES PERIODICALLY 29
AVOID HIGH-PRESSURE FLUIDS 30
PREVENT FIRES 31
EVACUATING IN CASE OF FIRE 32
BEWARE OF EXHAUST FUMES 32
AVOID HEATING NEAR PRESSURIZED FLUID LINES 33
AVOID APPLYING HEAT TO LINES CONTAINING FLAMMABLE FLUIDS 33
REMOVE PAINT BEFORE WELDING OR HEATING 33
PREVENT BATTERY EXPLOSIONS 34
SERVICE AIR CONDITIONING SYSTEM SAFELY 34
HANDLE CHEMICAL PRODUCTS SAFELY 35
DISPOSE OF WASTE PROPERLY 35
SAFETY SIGNS 37
COMPONENTS NAME 41
COMPONENTS NAME 41
OPERATOR’S STATION 42
CAB FEATURES 42
FRONT RIGHT PANEL AND RIGHT CONSOLE 43
MONITOR PANEL 44
COOLANT TEMPERATURE GAUGE 44
WARM-UP COMPLETE INDICATOR 44
FUEL GAUGE 45
PREHEAT INDICATOR 45
AIR FILTER RESTRICTION INDICATOR 45
OVERHEAT INDICATOR 46
ENGINE OIL PRESSURE INDICATOR 46
ALTERNATOR INDICATOR 46
HOUR METER 46
SWITCH PANEL 47
AUTO-IDLE SWITCH 48
E (ECONOMY) MODE SWITCH 48
BUZZER AND BUZZER STOP SWITCH 49
WORK LIGHT SWITCH 50
WORK LIGHT INDICATOR 50
CAB LIGHT 50
WIPER SWITCH 51
TRAVEL ALARM STOP SWITCH 51
KEY SWITCH 52
ENGINE CONTROL DIAL 52
ENGINE STOP KNOB 52
HORN SWITCH 52
PILOT CONTROL SHUT-OFF LEVER 53
FUSE BOX 53
CAB HEATER 54
COOLER 55
AUTO AIR CONDITIONER 56
CAB HEATER OPERATION 58
COOLING OPERATION 58
TIPS FOR OPTIMAL AIR CONDITIONER US- AGE 59
LEFT CONSOLE 59
OPERATOR’S STATION 42
AM/FM RADIO OPERATION 60
DIGITAL CLOCK SETTING PROCEDURE 61
CAB DOOR RELEASE LEVER 62
OPENING UPPER FRONT WINDOWS 62
CLOSING UPPER FRONT WINDOW 63
REMOVING AND STORING LOWER FRONT WINDOW 63
OPENING SIDE WINDOWS 64
OPENING/CLOSING OVERHEAD WINDOW 64
EMERGENCY EXIT 65
ADJUSTING THE SEAT 66
SEAT BELT 68
BREAK-IN 69
OBSERVE ENGINE OPERATION CLOSELY 69
EVERY EIGHT HOURS OR DAILY 69
AFTER THE FIRST 50 HOURS 69
AFTER THE FIRST 100 HOURS 69
OPERATING THE ENGINE 71
INSPECT MACHINE DAILY BEFORE STARTING 71
BEFORE STARTING ENGINE 72
STARTING THE ENGINE 73
CHECK INSTRUMENTS AFTER STARTING 3 2 1 74
USING BOOSTER BATTERIES 75
STOPPING THE ENGINE 77
DRIVING THE MACHINE 79
DRIVE THE MACHINE CAREFULLY 79
STEERING THE MACHINE USING LEVERS 80
TRAVEL MODE SWITCH 81
TRAVEL ALARM 81
TRAVELING 82
OPERATING ON SOFT GROUND 83
RAISE ONE TRACK USING BOOM AND ARM 83
TOWING MACHINE A SHORT DISTANCE 84
OPERATING IN WATER OR MUD 85
PRECAUTIONS FOR TRAVELING ON SLOPES 86
PARKING THE MACHINE ON SLOPES 87
PARKING THE MACHINE 87
OPERATING THE MACHINE 89
OPERATING THE MACHINE 89
CONTROL LEVER (HITACHI PATTERN) 89
CONTROL LEVER (ISO PATTERN) 90
PILOT CONTROL SHUT-OFF LEVER 91
Warming-up Operation 92
Warming-up the Motor and the Cylinders 2 93
AUTO-IDLE 94
ENGINE SPEED CONTROL 95
E (ECONOMY) MODE 96
PRECAUTIONS FOR OPERATIONS 97
OPERATE THE MACHINE SAFELY 98
OPERATING BACKHOE 99
GRADING OPERATION 99
FACE SHOVEL OPERATION 100
AVOID ABUSIVE OPERATION 100
OPERATING TIPS 101
SELECT CORRECT TRACK SHOES 101
SHACKLE HOLE USAGE 102
OVERNIGHT STORAGE INSTRUCTIONS 102
OBJECT HANDLING 103
LONG ARM OPERATION 104
TRANSPORTING 105
TRANSPORTING BY ROAD 105
LOADING/UNLOADING ON A TRUCK 105
TRANSPORTING MACHINE WITH BLADE 105
MACHINE LIFTING PROCEDURE 109
MAINTENANCE 111
CORRECT MAINTENANCE AND INSPECTION PROCEDURES 111
CHECK THE HOUR METER REGULARLY 112
USE CORRECT FUELS AND LUBRICANTS 112
PREPARE MACHINE FOR MAINTENANCE 113
HOOD AND ACCESS COVERS 114
PERIODIC REPLACEMENT OF PARTS 115
MAINTENANCE GUIDE 116
A GREASING 119
Front Joint Pins 120
Swing Bearing 122
Swing Internal Gear 123
B ENGINE 124
Engine Oil Level 125
Change Engine Oil 125
Replace Engine Oil Filters 125
C TRANSMISSION 128
Swing Reduction Gear 129
Travel Reduction Gear 130
D HYDRAULIC SYSTEM 132
INSPECTION AND MAINTENANCE OF HY- DRAULIC EQUIPMENT 133
Check Hydraulic Oil Level 135
Drain Hydraulic Tank Sump 136
Change Hydraulic Oil 137
Suction Filter Cleaning 137
Replace Hydraulic Tank Oil Filter 139
Replace Pilot Oil Filter 140
Check Hoses and Lines 141
SERVICE RECOMMENDATIONS FOR HY- DRAULIC FITTINGS 144
E FUEL SYSTEM 146
Drain Fuel Tank Sump 148
Replace Fuel Filter 149
Clean Feed Pump Strainer 149
Bleed Air from Fuel System 150
Check Fuel Hoses 151
F AIR CLEANER 152
Clean the Air Cleaner Outer Element 152
Replace the Air Cleaner Outer and Inner Elements 3 152
G COOLING SYSTEM 155
Check Coolant Level 157
Check and Adjust Fan Belt Tension 157
Change Coolant 158
Clean Radiator Interior 158
Clean Radiator and Oil Cooler Core Outside 159
Clean Oil Cooler Front Screen 159
H ELECTRICAL SYSTEM 160
Batteries 160
REPLACE BATTERIES 163
REPLACING FUSES 163
I MISCELLANEOUS 164
Check Bucket Teeth 165
Change Bucket 167
Convert Bucket Connection Into Face Shovel 168
Adjust the Bucket Linkage 169
Check and Replace Seat Belt 170
Check Windshield Washer Fluid Level 170
Clean and Replace Cooler Filter 171
Check Track Sag 172
Adjust Track Sag 172
Loosen the Track 173
Tighten the Track 173
Check the Air Conditioner 174
Check Injection Nozzle 175
Retighten Cylinder Head Bolt 175
Inspect and Adjust Valve Clearance 175
Check Fuel Injection Timing 175
Measure Engine Compression Pressure 175
Check Starter and Alternator 175
Change Water Pump Grease 175
Check Tightening Torque of Bolts and Nuts 176
MAINTENANCE UNDER SPECIAL ENVIRONMENTAL CONDITIONS 185
MAINTENANCE UNDER SPECIAL ENVIRONMENTAL CONDITIONS 185
STORAGE 187
STORING THE MACHINE 187
REMOVING THE MACHINE FROM STORAGE 188
INSTALLING VANDAL-PROOF COVERS 189
HELP PREVENT CRIME 190
RECORD IDENTIFICATION NUMBERS 190
KEEP PROOF OF OWNERSHIP 190
PARK INDOORS OUT OF SIGHT 190
WHEN PARKING OUTDOORS 191
REDUCE VANDALISM 191
REPORT THEFTS IMMEDIATELY 191
TROUBLESHOOTING 193
ENGINE 193
ELECTRICAL SYSTEM 198
MODE SELECTION 200
CONTROL LEVERS 201
HYDRAULIC SYSTEM 201
SPECIFICATIONS 205
SPECIFICATIONS 205
WORKING RANGES 206
SHOE TYPES AND APPLICATIONS 207
BUCKET TYPES AND APPLICATIONS 208
OPTIONAL ATTACHMENTS AND DEVICES 209
HYDRAULIC BREAKER 209
BREAKER OPERATION 210
PRECAUTIONS FOR BREAKER OPERATION 211
BREAKER MAINTENANCE 214
HYDRAULIC CRUSHER 215
PRECAUTIONS FOR CRUSHER OPERATION 216
BLADE 218
PRECAUTIONS FOR BLADE OPERATION 218
AVOID HITTING BLADE WITH FRONT-END ATTACHMENT 219
AVOID HITTING BLADE WITH BUCKET 219
AVOID STRIKING THE BLADE INTO A ROCK 219
BLADE MAINTENANCE 220
OFFSET ARM FRONT 225
PRECAUTIONS FOR OPERATING WITH THE OFFSET FUNCTION 227
MAINTENANCE 228
INDEX 235

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