Hitachi EX80u Excavator Service Repair & Troubleshooting Manual PDF Download

Description

Hitachi EX80u Excavator Operational Principle+Troubleshooting+Workshop Manual

File Details:

This Listing includes all of the manuals mentioned below:

• Hitachi EX80u Excavator Workshop Manual
• Hitachi EX80u Excavator Operational Principle Manual
• Hitachi EX80u Excavator Troubleshooting Manual
• Hitachi EX80u Excavator Circuit Diagram & Harness

HITACHI EX80U EXCAVATOR OPERATIONAL PRINCIPLE+TROUBLESHOOTING+WORKSHOP MANUAL – PDF DOWNLOAD:

Image Preview:

Description:

Hitachi EX80u Excavator Operational Principle+Troubleshooting+Workshop Manual

TO THE READER
• This manual is written for an experienced technician to provide technical information needed to maintain and repair this machine.
• Be sure to thoroughly read this manual for correct product information and service procedures.
• If you have any questions or comments, at if you found any errors regarding the contents of this manual, please contact using ″Service Manual Revision Request Form″ at the end of this manual.
ADDITIONAL REFERENCES
• Please refer to the materials listed below in addition to this manual.
• The Operator’s Manual
• The Parts Catalog
• Operation Manual of the Engine
• Parts Catalog of the Engine
• Hitachi Training Material
MANUAL COMPOSITION
• This manual consists of three portions: the Technical Manual (Operational Principle), the Technical Manual (Troubleshooting) and the Workshop Manual.
• Information included in the Technical Manual (Operational Principle): technical information needed for redeliver and delivery, operation and activation of all devices and systems.
• Information included in the Technical Manual (Troubleshooting): technical information needed for operational performance tests, and troubleshooting procedures.
• Information included in the Workshop Manual: technical information needed for maintenance and repair of the machine, tools and devices needed for maintenance and repair, maintenance standards, and removal/installation and assemble/disassemble procedures.

Table Of Contents:

Hitachi EX80u Excavator Operational Principle+Troubleshooting+Workshop Manual

• Hitachi EX80u Excavator Workshop Manual

Group 1 Swing Bearing
Remove and Install Swing Bearing W3-1-1
Disassemble Swing Bearing W3-1-4
Assemble Swing Bearing W3-1-6
Group 2 Travel Device
Remove and Install Travel Device W3-2-1
Disassemble Travel Device W3-2-3
Assemble Travel Device W3-2-8
Disassemble Travel Motor W3-2-16
Assemble Travel Motor W3-2-18
Disassemble and Assemble
Brake Valve W3-2-20
Maintenance Standard W3-2-22
Group 3 Center Joint
Remove and Install Center Joint W3-3-1
Disassemble Center Joint W3-3-4
Assemble Center Joint W3-3-6
Maintenance Standard W3-3-9
Group 4 Track Adjuster
Remove and Install Track Adjuster W3-4-1
Disassemble Track Adjuster W3-4-2
Assemble Track Adjuster W3-4-8
Group 5 Front Idler
Remove and Install Front Idler W3-5-1
Disassemble Front Idler W3-5-2
Assemble Front Idler W3-5-4
Maintenance Standard W3-5-6
Group 6 Upper and Lower Roller
Remove and Install Upper Roller W3-6-1
Disassemble and Assemble
Upper Roller W3-6-4
Remove and Install Lower Roller W3-6-6
Disassemble Lower Roller W3-6-8
Assemble Lower Roller W3-6-10
Maintenance Standard W3-6-12
Group 7 Track
Remove and Install Rubber Track W3-7-1
Maintenance Standard W3-7-3

• Hitachi EX80u Excavator Operational Principle Manual

Group 1 Pump Device
Outline T3-1-1
Main Pumps (1 and 2) T3-1-3
Main Pump 3 and Pilot Pump T3-1-6
Group 2 Swing Device
Outline T3-2-1
Swing Motor T3-2-2
Valve Unit T3-2-4
Swing Reduction Gear T3-2-6
Group 3 Control Valve
Outline T3-3-1
Hydraulic Circuit T3-3-8
Flow Combiner Valve T3-3-12
Main Relief Set Pressure Change T3-3-13
Boom Anti-Drift Valve T3-3-14
Main Relief Valve T3-3-16
Overload Relief Valve T3-3-17
Group 4 Pilot Valve
Outline T3-4-1
Operation T3-4-2
Group 5 Travel Device
Outline T3-5-1
Travel Motor T3-5-2
Travel Brake Valve T3-5-9
Travel Reduction Gear T3-5-11
Group 6 Others (Upperstructure)
Pilot Shut-Off Valve T3-6-1
Shockless Valve T3-6-2
Solenoid Valve Unit T3-6-6
Pilot Relief Valve T3-6-8
EC Motor T3-6-8
Group 7 Others (Undercarriage)
Swing Bearing T3-7-1
Center Joint T3-7-2
Track Adjuster T3-7-3

• Hitachi EX80u Excavator Troubleshooting Manual

Group 1 Introduction
Operational Performance Tests T4-1-1
Preparation for Performance
Test T4-1-2
Group 2 Standard
Operational Performance
Standard Table T4-2-1
Main Pump P-Q Diagram T4-2-4
Sensor Activating Range T4-2-5
Group 3 Engine Test
Engine Speed T4-3-1
Engine Compression Pressure T4-3-2
Valve Clearance T4-3-4
Nozzle Check T4-3-5
Injection Timing T4-3-8
Group 4 Excavator Test
Travel Speed T4-4-1
Track Revolution Speed T4-4-2
Mistrack Check T4-4-3
Travel Motor Leakage T4-4-4
Swing Speed T4-4-5
Swing Function Drift Check T4-4-6
Swing Motor Leakage T4-4-7
Maximum Swingable
Slant Angle T4-4-8
Swing Bearing Play T4-4-9
Hydraulic Cylinder Cycle Time T4-4-10
Dig Function Drift Check T4-4-12
Control Lever Operating Force T4-4-13
Control Lever Stroke T4-4-14
Boom Raise/Swing Combined
Operation Check T4-4-15
Group 5 Component Test
Primary Pilot Pressure T4-5-1
Secondary Pilot Pressure T4-5-3
Main Relief Valve Set Pressure T4-5-4
Overload Relief Valve Set Pressure T4-5-10
Main Pump Flow Rate Measurement T4-5-14
Swing Motor Drainage T4-5-18
Travel Motor Drainage T4-5-20
Group 6 Adjustment
Engine Speed Adjustment and
Engine Learning T4-6-1
Boom Lowering Method
When Engine Stalling T4-6-2
Check of Governor Lever and
Fuel Cut Lever Position T4-6-4

Please Note:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]