Hitachi LX230 Loader Loader Operator’s Manual – PDF DOWNLOAD

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Hitachi LX230 Loader Loader Operator’s Manual – PDF DOWNLOAD

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Hitachi LX230 Loader Loader Operator’s Manual – PDF DOWNLOAD

P/N: OMT196108_PI
Language: English
Division: Hitachi
Product Lines: Loaders
Publication Type: Operator’s Manuals
Associated Models: LX230
Series: LX SERIES

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Hitachi LX230 Loader Loader Operator’s Manual – PDF DOWNLOAD

Contents 7
Safety—Safety Features 11
Safety Features 11
Safety—General Precautions 12
Recognize Safety Information 12
Follow Safety Instructions 12
Operate Only If Qualified 12
Wear Protective Equipment 13
Avoid Unauthorized Machine Modifications 13
Add Cab Guarding For Special Uses 13
Inspect Machine 14
Stay Clear Of Moving Parts 14
Avoid High-Pressure Fluids 14
Beware Of Exhaust Fumes 15
Prevent Fires 15
Prevent Battery Explosions 15
Handle Chemical Products Safely 16
Dispose of Waste Properly 16
Prepare for Emergencies 16
Safety—Operating Precautions 17
Use Steps And Handholds Correctly 17
Start Only From Operator’s Seat 17
Use And Maintain Seat Belt 17
Prevent Unintended Machine Movement 18
Avoid Work Site Hazards 18
Use Special Care When Operating Loader 19
Keep Riders Off Machine 19
Avoid Backover Accidents 20
Avoid Machine Tip Over 20
Operating on Slopes 21
Operating Or Traveling On Public Roads 21
Inspect and Maintain ROPS 22
Add And Operate Attachments Safely 22
Safety—Maintenance Precautions 23
Park And Prepare For Service Safely 23
Service Cooling System Safely 23
Remove Paint Before Welding or Heating 24
Make Welding Repairs Safely 24
Drive Metal Pins Safely 25
Safety—Safety Signs 26
Safety Signs 26
Operation—Operator’s Station 28
Levers 28
Pedals 29
Deluxe Monitor Panel 30
Deluxe Monitor Panel Functions 31
Console Switches and Accessories (Single Lever Design) 34
Console Switch and Accessory Functions (Single Lever Design) 35
Console Switches and Accessories (Two Lever Design) 37
Console Switch and Accessory Functions (Two Lever Design) 38
Monitor Display Unit 40
Monitor Display Unit—Normal Display 41
Monitor Display Unit—Accessory Menu—Clutch Cut-Off (A 01) 43
Monitor Display Unit—Accessory Menu—Quick Shift Mode (A 02) 46
Monitor Display Unit—Accessory Menu—Auto Mode to First (A 03) 48
Monitor Display Unit—Accessory Menu—Job Timer Mode (A 04) 49
Monitor Display Unit—Accessory Menu—Stop Watch Mode (A 05) 49
Monitor Display Unit—Accessory Menu—0 1 Hour Meter Mode (A 06) 49
Monitor Display Unit—Accessory Menu—Metric Units Mode (A 07) 50
Monitor Display Unit—User Diagnostics Menu—Service Codes (d 01) 51
Monitor Display Unit–User Diagnostics Menu 54
Continuity Check (d 02) 54
Monitor Display Unit—User Diagnostics Menu 55
Battery Monitor (d 03) 55
Engine Sensors (d 04) 56
Transmission Sensors (d 05) 59
Hydraulic Sensors (d 06) 60
Fuel Sensor (d 07) 62
(d08)-Not Used 62
Monitor Display Unit–User Diagnostics Menu 63
Spin Control Mode (d 09) 63
Monitor Display Unit—User Diagnostics Menu 63
Machine I D Mode (d 10) 63
Horn Button 67
Turn Signals 68
Heating and Air Conditioning Controls 68
Air Flow Knob 69
Adjusting Steering Wheel Tilt 69
Opening and Securing Side Door 69
Opening Side Window/Secondary Exit 71
Opening Rear Side Window 71
Adjusting Seat 72
Seat Belt 73
12-Volt Power Plug 73
Operation—Operating the Machine 74
Inspect Machine Daily Before Starting 74
Check Instruments Before Starting 75
Starting the Engine 75
Starting Fluid—If Equipped (Cold Weather Starting Aid) 77
Battery 79
Using Booster Batteries—24 Volt System 79
Engine Air Heater—If Equipped 80
Using Coolant Heater—If Equipped 80
Warm-Up 81
Cold Weather Warm-Up 81
Spin Control—If Equipped 82
Neutral Lock 83
Shifting the Transmission 84
Park Brake Switch 85
Boom and Bucket Control Lever 86
One Lever Design 86
Two Lever Design 87
Quick Shift Switch 88
Ride Control—If Equipped 89
Secondary Steering—If Equipped 90
Differential Lock Switch 91
Boom Height Kickout Adjustment 91
Return-to-Carry Kickout Adjustment 92
Return-To-Dig Adjustment 93
Fork Attachment 94
Arm Attachment 96
Parking the Machine 97
Loading Machine on a Trailer 98
Towing Procedure 100
Lifting the Machine 102
Maintenance—Machine 103
Diesel Fuel 103
Low Sulfur Diesel Fuel Conditioner 103
Dieselscan Fuel Analysis 104
Handling and Storing Diesel Fuel 104
Alternative And Synthetic Lubricants 104
Diesel Engine Break-In Oil 105
Diesel Engine Oil 106
Transmission, Hydraulic System, Park Brake, and Differential Oil 107
Grease 108
Diesel Engine Coolant 109
Maintenance—Periodic Maintenance 110
Service Your Machine at Specified Intervals 110
Check the Monitor Display Unit Regularly 110
Prepare Machine for Maintenance 111
Locking Machine Frame 113
Boom Lock 114
Opening Engine Side Shields and Service Doors 115
Opening Grille Door 116
Fuel Tank 116
Check Windshield Washer Fluid Level 117
Maintenance And Repair Record Keeping System 117
Service Intervals 118
Required Parts 120
Maintenance—As Required 121
Check Tire Pressure 121
Tire Pressures 122
Tighten Wheel Retainer Cap Screws 125
Replace Air Cleaner Elements 126
Check Air Inlet Cover 126
Inspect Serpentine Belts 127
Drain Fuel Tank Sediment 128
Inspect Fuel Filler Drain Hose and Tank Breather Hose 128
Drain Primary Fuel Filter 129
Replace Primary Fuel Filter 129
Clean Water Separator Bowl 131
Maintenance—Every 10 Hours or Daily 132
Check Recovery Tank Coolant Level 132
Clean Air Cleaner Dust Unloader Valve 132
Check Engine Oil Level 133
Check Hydraulic Oil Level 134
Check Transmission Oil Level 135
Maintenance—After 100 Hours 136
Change Engine Break-In Oil and Replace Filter 136
Change Transmission Oil 138
Replace Transmission Oil Filter 140
Maintenance—Every 100 Hours 141
Grease Loader Linkage and Cylinder Pivots 141
Grease Front Steering Cylinder Pivots 142
Grease Oscillating Rear Axle and Rear Steering Cylinder Pivots 142
Check Cab Fresh Air Filter—If Equipped 143
Check Cab Recirculating Air Filter 144
Maintenance—Every 250 Hours 145
Grease Front Driveline Sliding Joints 145
Check Radiator Coolant Level 146
Change Engine Oil and Replace Filter 147
Maintenance—Every 500 Hours 149
Grease Rear Driveline Sliding Joint and U-Joints 149
Check Air Intake Hoses 151
Check Battery Electrolyte Level and Terminals 152
Replace Primary Fuel Filter 154
Replace Primary Fuel Filter Strainer 156
Replace Hydraulic System Return Filters 157
Replace Hydraulic Reservoir Breather Filter 157
Replace Transmission Oil Filter 158
Check Park Brake Oil Level 159
Check Front Differential Oil Level—If Equipped With Differential Lock Axle 159
Check Rear Differential Oil Level—If Equipped With Differential Lock Axle 161
Check Front Differential Oil Level—If Equipped With Standard Axle 162
Check Rear Differential Oil Level—If Equipped With Standard Axle 163
Maintenance—Every 1000 Hours 164
Replace Air Cleaner Dust Unloader Valve 164
Replace Air Cleaner Elements 164
Clean Engine Crankcase Vent Tube 165
Check Radiator Hoses 165
Change Transmission Oil 166
Grease Frame Hinge Pivots 168
Change Park Brake Oil 168
Check Park Brake 169
Maintenance—Every 2000 Hours 170
Check and Adjust Engine Valve Lash And Electronic Injector Preload 170
Maintenance—Every 3000 Hours 171
Change Hydraulic System Oil 171
Clean Hydraulic System Strainer 173
Replace Differential Lock Return Filter(s)—If Equipped 173
Change Front and Rear Differential Oil 174
Miscellaneous—Machine 176
Draining the Cooling System 176
Cooling System Fill and Deaeration Procedure 177
Replacing Engine Vibration Damper 177
Adjusting Pilot Controller Tower 178
Checking Fuel Tank Vent Hose 178
Bleeding Fuel System 179
Cleaning Water Separator Bowl 180
Checking Fire Extinguisher—If Equipped 181
Precautions for Alternator and Regulator 181
Handling, Checking And Servicing Batteries Carefully 182
Batteries 183
Using Charger 183
Remove and Install 184
Replacing Fuses 185
Fuse (Blade-Type) Color Codes 187
Resetting Circuit Breakers 187
Replacing Halogen Bulbs 188
Checking Neutral Start System 190
Servicing Air Conditioning System—If Equipped 190
Welding On Machine 190
External Service Brake Inspection 191
Checking Brake Accumulators 193
Checking Ride Control Accumulator—If Equipped 194
Bleeding Brakes 196
Radiator, Oil Cooler, and Charge Air Cooler 197
Cleaning Procedure 197
Service Recommendations For STC®1 Fittings 198
Do Not Service Control Valves, Cylinders, Pumps or Motors 199
Keep ROPS Installed Properly 200
Hardware Torque Specifications 200
Metric Bolt and Cap Screw Torque Values 201
Unified Inch Bolt and Cap Screw Torque Values 202
Miscellaneous—Operational Checkout 203
Operational Checkout 203
Checking and Clearing Diagnostic Trouble Codes From Monitor 203
Engine Off Checks 205
Engine Running Checks 207
Miscellaneous—Troubleshooting 216
Troubleshooting Procedure 216
Diagnostic Trouble Codes Quick Reference List 217
Engine 220
Diagnose 222
Transmission System Malfunctions 222
Differential And Axle Malfunctions 225
Service Brake Malfunctions 226
Drive Line Malfunctions 227
Park Brake Malfunctions 228
Loader Hydraulic System Malfunctions 229
Steering Malfunctions 231
Air Conditioning System 232
Heater System 234
Miscellaneous—Storage 235
Prepare Machine For Storage 235
Miscellaneous—Machine Numbers 236
Record Product Identification Number (PIN) 236
Record Engine Serial Number 236
Record Transmission Serial Number 236
Record Hydraulic Pump Serial Number 236
Miscellaneous—Specifications 237
Specifications 237
Drain and Refill Capacities 240
Miscellaneous—Crime Prevention Tips 241
Help Prevent Crime 241
Keep Proof of Ownership 241
Park Indoors Out of Sight 241
When Parking Outdoors 241
Reduce Vandalism 242
Report Thefts Immediately 242

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