Hitachi ZAXIS 135US-6N 245USLC-6N Hydraulic Excavator Operator’s Manual PDF

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Hitachi ZAXIS 135US-6N 245USLC-6N Hydraulic Excavator Operator’s Manual – PDF DOWNLOAD

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Hitachi ZAXIS 135US-6N 245USLC-6N Hydraulic Excavator Operator’s Manual – PDF DOWNLOAD

• P/N: ENMDATNA12
• Language: English
• Division: Hitachi
• Product Lines: Excavators
• Publication Type: Operator’s Manuals
• Associated Models: ZAXIS135US-6N, ZAXIS245USLC-6N
• Series: ZAXIS-6 SERIES
• Serials:
  • PIN: HCMDAT60_ _0200001—
  • PIN: HCMDFD60_ _0700001—

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Hitachi ZAXIS 135US-6N 245USLC-6N Hydraulic Excavator Operator’s Manual – PDF DOWNLOAD

ENMDAT-NA1-2 0
INTRODUCTION 0
INDEX 3
CONTENTS 5
MACHINE NUMBERS 11
SAFETY 15
Recognize Safety Information 15
Understand Signal Words 15
Follow Safety Instructions 16
Prepare for Emergencies 17
Wear Protective Clothing 17
Protect Against Noise 18
Inspect Machine 18
General Precautions for the Cab 19
Use Handholds and Steps 20
Adjust the Operator’s Seat 20
Ensure Safety Before Rising from or Leaving Operator’s Seat 21
Fasten Your Seat Belt 21
Move and Operate Machine Safely 22
Operate Only from Operator’s Seat 22
Jump Starting 23
Keep Riders off Machine 23
Precautions for Operations 24
Investigate Job Site Beforehand 25
Install OPG Guard 26
Restriction of Attachment Installation 26
Provide Signals for Jobs Involving Multiple Machines 27
Confirm Direction of Machine to Be Driven 27
Drive Machine Safely 28
Avoid Injury from Rollaway Accidents 30
Avoid Injury from Back-Over and Swing Accidents 31
Keep People Clear from Working Area 32
Never Position the Bucket Over Anyone 32
Avoid Undercutting 33
Avoid Tipping 33
Never Undercut a High Bank 34
Dig with Caution 34
Operate with Caution 34
Avoid Power Lines 35
Precautions for Lightning 35
Object Handling 36
Protect Against Flying Debris and Falling Object 37
Park Machine Safely 38
Handle Fluids Safely−Avoid Fires 38
Transport Safely 39
Practice Safe Maintenance 40
Warn Others of Service Work 41
Support Machine Properly 41
Stay Clear of Moving Parts 42
Prevent Parts from Flying 42
Avoid Injury from Attachment Falling Accident 43
Prevent Burns 43
Replace Rubber Hoses Periodically 44
Avoid High-Pressure Fluids 44
Prevent Fires 45
Evacuating in Case of Fire 47
Beware of Exhaust Fumes 47
Precautions for Welding and Grinding 48
Avoid Heating Near Pressurized Fluid Lines 49
Avoid Applying Heat to Lines Containing Flammable Fluids 49
Precautions for Handling Accumulator and Gas Damper 49
Remove Paint Before Welding or Heating 50
Beware of Asbestos and Silica Dust and Other Contamination 50
Prevent Battery Explosions 51
Service Air Conditioning System Safely 51
Handle Chemical Products Safely 52
Dispose of Waste Properly 52
Never Ride Attachment 53
Notes on Aftertreatment Device 53
Precautions for Communication Terminal 53
Notes on Protection of Operator’s Station when the Machine Rolls Over 54
SAFETY SIGNS 55
NAME OF COMPONENTS 63
Name of Components 63
GETTING ON AND OFF THE MACHINE 64
OPERATOR’S STATION 65
About Aftertreatment Device 65
Cab Features 68
Multi Function Monitor 69
Default Setting 70
Basic Screen 71
How to Use Screens 72
Displaying Basic Screen 72
Hour Meter 75
Clock 75
Fuel Gauge 75
DEF/AdBlue® Gauge 76
DEF/AdBlue® Level Alarm 76
Coolant Temperature Gauge 77
Operating Status Icon Display 77
Security Functions (Optional) 78
Input Password 78
Extending Password Duration Time 79
Alarm Occurrence Screen 80
Remedy 82
Urea SCR System Remedy 85
Aftertreatment Device 87
Aftertreatment Device Condition Display 87
Aftertreatment Device Manual Regeneration Request 88
Manual Regeneration Procedure 89
Main Menu 90
Engine Output Restriction Suspend 91
Urea SCR System Troubleshooting 93
Air Conditioner 95
Circulation Air Mode 95
Air Conditioner ON/OFF 95
Radio 96
Work Mode 97
Attachment Selection 97
Mail (Optional) 98
Setting Menu 100
Date and Time 101
Time Adjustment 101
Date Adjustment 103
Display Mode Setting 105
Attachment Adjustment 107
Flow Rate Adjustment 107
Priority (arm roll-out) 109
Priority (arm roll-in) 111
Attachment Name Input 113
Auto Shut-Down 115
Auto Shut-Down: ON/OFF 115
Auto Shut-Down: Setting Time 116
Aftertreatment Device Regeneration Inhibited 117
Setting Procedure 117
Password Change (Optional) 119
Sub Meter 123
Rear View Camera Monitor 125
Rear View Camera ON/OFF 125
Brightness Adjustment 127
Language Settings 129
Lists of Display Language 131
Unit Selection 132
Display Item Selection (Rear View Camera OFF) 134
Main Menu Sequence Change 136
Information Menu 138
Operation 139
Fuel Consumption 139
Breaker Operation 141
Attachment Operation 143
Travel Operation 145
Actual operation 147
Maintenance 149
Remaining Time and Maintenance Interval 151
Troubleshooting 153
Monitoring 155
Switch Panel 157
Return to Previous Screen Switch (Monitor) 158
Return to Basic Screen Switch (Monitor) 158
Selector Knob (Monitor) 158
Temperature Control Switch/Mode Switch (Air Conditioner) 158
AUTO/OFF Switch/Fan Switch (Air Conditioner) 158
AM/FM Selector/Tuning Switch (Radio) 159
Power Switch/Volume Control Knob (Radio) 159
Engine Control Dial 159
Auto-Idle Switch 160
Travel Mode Switch 160
Power Mode Switch 161
Work Light Switch 161
Wiper/Washer Switch 162
Numeric Keypad 163
Switch Panel (for Optional Equipments) 164
Travel Alarm Deactivation Switch (Optional) 165
Rear Light Switch (Optional) 165
Electrical Control Main Switch (Optional) 165
ON/OFF Operation Switch (Optional) 165
Key Switch 166
Power Boost Switch 166
Horn Switch 166
Electrical Control Main Switch (Optional) 167
ON/OFF Operation Switch (Optional) 168
AUX Function Lever 3 168
Cigar Lighter 169
Using Cigar Lighter 169
Cab Light Switch 170
Installing Fire Extinguisher (Optional) 170
Pilot Control Shut-Off Lever 171
Engine Stop Switch 171
Fuse Box 172
Auto Air Conditioner 173
Features: 173
Name of Components 174
Controller Part Name and Function 175
Cab Heater Operation 177
Cooling Operation 178
Defroster Operation 179
Cool Head/Warm Feet Operation 179
Tips for Optimal Air Conditioner Usage 180
For Rapid Cooling 180
When Windows Become Misty 180
Off-Season Air Conditioner Maintenance 180
AM/FM Radio Operation 181
Controls on the Radio 181
Tuning Procedure 181
Station Presetting Procedure 182
Station Auto-Presetting Procedure 183
TONE Control 184
Audio Input (Optional) 185
Side Monitor (ZX245USLC-6N) (Optional) 186
Layout 186
Monitor Operation 186
Cab Door Release Lever 187
Opening/Closing and Removing Cab Inside Window 188
Opening Upper Front Window 189
Removing and Storing Lower Front Window 190
Opening Side Window 191
Opening/Closing Overhead Window (Clear Hatch) 192
Emergency Exit 193
Adjusting Operator’s Seat 194
Seat Height and Angle Adjustment 194
Console and Seat Fore-aft Adjustment 194
Seat Fore-Aft Adjustment 194
Suspension Adjustment 194
Backrest Adjustment 195
Armrest Adjustment 195
Adjusting Operator’s Seat (Optional) 196
Adjusting Seat Height 196
Console and Seat Fore-aft Adjustment 196
Seat Fore-Aft Adjustment 196
Suspension Adjustment 197
Fore-Aft Position Adjustment of Seat Surface 197
Angle Adjustment of Seat Surface 197
Backrest Adjustment 197
Armrest Adjustment 197
Console Height Adjustment 198
Adjusting Procedures 198
Installation and Adjustment of Mirrors 199
Seat Belt 200
Battery Disconnect Switch 201
Switch Operation 202
BREAK-IN 203
Observe Engine Operation Closely 203
Every 8 Hours or Daily 203
After the First 50 Hours 203
After the First 100 Hours 203
OPERATING THE ENGINE 205
Inspect Machine Daily Before Starting 205
Before Starting Engine 206
Starting the Engine 207
Check Instruments After Starting 213
Using Booster Batteries 214
Stopping the Engine 216
Engine Auto-Stop in Extremely Low Temperature 217
DRIVING THE MACHINE 219
Travel Levers and Pedals 219
Travel Mode Switch 221
Travel Alarm (Optional) 221
Operating on Soft Ground 222
Raise One Track Using Boom and Arm 222
Towing Machine a Short Distance 223
Operating in Water or Mud 224
Parking the Machine on Slopes 225
Parking the Machine 225
OPERATING THE MACHINE 227
Control Lever (ISO Pattern) 227
Pilot Control Shut-Off Lever 228
Warming-Up Operation 229
Engine Speed Control 230
Auto-Idle 231
Auto-Idle ON/OFF 232
Auto Shut-Down 233
Aftertreatment Device Manual Regeneration 236
Work Mode 238
Power Boost Switch 241
Power Mode 242
Operating Backhoe 243
Shovel 244
Grading Operation 245
Do Not Strike the Ground with Bucket Teeth 246
Avoid Hammer Work 246
Avoid Abusive Operation 247
Never Move an Object Sideways with the Bucket 247
Do Not Use Wide Track Shoes on Rough Ground 248
Shackle Hole Usage 249
Pilot Accumulator Functions 250
How to Lower Boom in Case of Emergency and When Engine Stops 251
Precautions for After Operations 252
TRANSPORTING 253
Transporting by Road 253
Loading/Unloading on a Trailer 254
Fastening Machine for Transporting 257
Unloading 257
Lifting Machine 259
MAINTENANCE 261
Correct Maintenance and Inspection Procedures 261
Layout 263
Check the Hour Meter Regularly 264
Maintenance Guide Table 265
Preparations for Inspection and Maintenance 268
Hood and Access Covers 269
Maintenance Guide 271
Periodic Replacement of Parts 277
Kind of Oils 278
Recommended Engine Oil 278
List of Consumable Parts 281
A Greasing 285
B Engine 289
C Transmission 294
D Hydraulic System 298
Inspection and Maintenance of Hydraulic Equipment 298
E Fuel System 314
F Air Cleaner 325
G Cooling System 328
H Electrical System 339
Fuse Box 346
I Miscellaneous 348
J Aftertreatment Device 389
K Urea SCR System 390
MAINTENANCE UNDER SPECIAL ENVIRONMENTAL CONDITIONS 401
Maintenance Under Special Environmental Conditions 401
STORAGE 403
Storing the Machine 403
TROUBLESHOOTING 405
Troubleshooting 405
SPECIFICATIONS 413
Specifications 413
ZX135US-6N 413
Working Ranges (Grouser shoe) 414
ZX135US-6N 414
Shoe Types and Applications 415
ZX135US-6N 415
Bucket Types and Applications 416
ZX135US-6N 416
Specifications 417
ZX245USLC-6N 417
Working Ranges (Grouser shoe) 418
ZX245USLC-6N 418
Shoe Types and Applications 419
ZX245USLC-6N 419
Bucket Types and Applications 420
ZX245USLC-6N 420
OPTIONAL ATTACHMENTS AND DEVICES 421
Using Pad Crawler Shoe 421
Traveling and Other Cautions 422
Transporting 423
Precautions for Transporting Machines with Pad Crawler Shoes 423
Long Arm Operation — If Equipped 428
Blade Lever 429
Avoid Hitting Blade with Front-End Attachment 430
Blade Maintenance 431
Specifications 432
ZX135US-6N with Blade 432
Working Ranges 433
ZX135US-6N with Blade 433
Shoe Types and Applications 434
ZX135US-6N with Blade 434
Attachment Pedal (Hydraulic Breaker) (Optional) 435
Attachment Pedal (Hydraulic Crusher) (Optional) 436
Hydraulic Breaker, Hydraulic Crusher and Quick Coupler 437
Piping for Breaker and Crusher 438
Operational Procedures for Stop Valves and Selector Valve 438
Secondary Relief Pressure Adjustment 439
Precautions for Breaker Operation 440
Change Hydraulic Oil and Replace Full-Flow Filter Element 444
Precautions for Crusher Operation 445
Attachment 448
Allowable Weight Limits of Installed Attachment 448
Attachment Connection Parts 450
Precautions for Arm Roll-In/Bucket Roll-In Combined Operation 452
INDEX 453

S.V 04/24