Operator Manual for Hitachi ZAXIS 140W-3 to 210W-3 Excavator PDF

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Hitachi ZAXIS 140W-3 170W-3 190W-3 210W-3 Wheeled Excavator Operator’s Manual – PDF DOWNLOAD

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Hitachi ZAXIS 140W-3 170W-3 190W-3 210W-3 Wheeled Excavator Operator’s Manual – PDF DOWNLOAD

P/N: EMCGB12
Language: English
Division: Hitachi
Product Lines: Excavators
Publication Type: Operator’s Manuals
Associated Models: ZAXIS140W-3, ZAXIS170W-3, ZAXIS190W-3, ZAXIS210W-3
Series: ZAXIS-3 SERIES

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Hitachi ZAXIS 140W-3 170W-3 190W-3 210W-3 Wheeled Excavator Operator’s Manual – PDF DOWNLOAD

EMCGB-1-2 0
INTRODUCTION 2
INDEX 3
MACHINE NUMBERS 5
CONTENTS 9
SAFETY 13
SAFETY SIGNS 41
COMPONENTS NAME 57
OPERATOR’S STATION 58
Cab Features (Standard Model) 58
Steering Column Console 59
Steering Wheel and Travel Horn Switch 60
Accelerator Pedal 60
Brake Pedal 61
F-N-R Lever 62
Forward/Reverse Travel Switch 63
Combination Switch (Turn Signal Switch, Light and Dimmer Switches) 64
Brake Switch 67
Working Brake 68
Auto Axle Lock 68
Hazard Switch 69
Operator’s Station 70
Engine Control Dial 71
Travel Mode Switch 71
Engine Speed Control Mode Selection Switch 72
Power Mode Switch 73
Work Light Switch 74
Wiper/Washer Switch 75
Front Attachment Pilot/Blade/Outrigger Switch 76
Auto-idle Switch 77
Switch Panel (Optional) 77
Travel Alarm Deactivation Switch (Optional) 78
Swing Alarm Switch (Optional) 78
Electric Control Main Switch 78
Overload Alarm Switch (Optional) 79
Revolving Light Switch (Optional) 79
Seat Heater Switch (Optional) 79
Key Switch 80
Right/Left Control Levers 81
Lever Switch 82
Lighter 83
Cab Light 84
Pilot Control Shut-off Lever 85
Engine Stop Switch 85
Multi Function Monitor 86
Basic Screen 87
Monitor Operation 88
Displaying Basic Screen 89
Trip Meter (7) 90
Odometer (8) 90
Hour Meter (9) 90
Clock (18) 90
Fuel Gauge (25) 90
Coolant Temperature Gauge (30) 90
Brake Oil Pressure Gauge (33) 91
Travel Speed Meter (34) 91
Tachometer (35) 91
Back Monitor Screen Selector (22) 95
Menu Key (23) 95
Optional Function Keys (24, 27, 29 and 31) 95
Return-basic Screen Key (32) 95
Menu Screen 98
Displaying Basic Screen by Inputting Password (Optional) 99
Corrective Measures to be Taken when a Wrong Password is input 101
Extending Password Validity Time 103
Alarm Occurrence Screen 104
Clock Setting 108
Work Mode (Attachment Selection) 109
Attachment Adjustment (Pump 2 Flow Rate Adjustment) 113
Operating Status 115
Maintenance Setting 116
Mail (Optional) 122
Meter Display Control 124
Password Revising (Optional) 126
Back Monitor Setting 129
Language Setting 132
Meter Combination Setting 134
Unit Setting 136
Fuse Box 138
Additional Fuse Box 138
Auto Air Conditioner Operation 139
Tips for Optimal Air Conditioner Usage 146
Heater (Optional) Operation 147
AM/FM Radio Operation 151
Digital Clock Setting Procedure 152
Cab Door Release Lever 153
Opening Upper Front Window 153
Closing Upper Front Window 154
Removing and Storing Lower Front Window 155
Opening Door Windows 156
Opening/Closing Overhead Window (Std Model) 157
Emergency Exit 158
Adjusting the Seat 159
Seat with a Built-in Heater 160
Adjusting the Air-suspension Seat (Optional) 161
Seat with a Built-in Heater 162
Seat Belt 163
BREAK-IN 165
Observe Engine Operation Closely 165
Every 8 Hours or Daily 165
After the First 50 Hours 165
After the First 100 Hours 165
OPERATING THE ENGINE 167
Inspect Machine Daily Before Starting 167
Before Starting Engine 168
Starting the Engine in Ordinary Temperature 169
Starting in Cold Weather 172
Starting in Cold Weather (ZX140W-3) 174
Check Instruments After Starting 175
Using Booster Batteries 176
Stopping the Engine 178
DRIVING THE MACHINE 179
Traveling 179
Engine Speed Control 180
Travel Mode Switch 181
Stopping and Restarting 182
Instructions for Traveling on a Slope 184
Traveling In Water or On Soft Terrain 185
Extrication From Soft Ground 185
Parking 186
Emergency Parking Due to Machine Failure 187
Travel Alarm (Optional) 188
OPERATING THE MACHINE 189
Control Lever (ISO Pattern) (Standard) 189
Control Lever (Hitachi Pattern) 190
Pilot Control Shut-off Lever 191
Steering Wheel Column 192
Warming-up Operation 193
Engine Speed Control 194
Auto-idle 195
Work Mode 197
Power Digging (Only ZX210W-3) 199
Power Mode 200
Parking/Stopping the Machine on a Slope (In Case of Emergency) 202
Raising the Machine Front Above the Ground with the Boom and Arm Function 202
Excavation 203
Face Shovel Operation 204
Grading Operation 205
Do Not Slam the Bucket Teeth into the Ground 205
Do Not Use the Bucket as a Hammer 205
Avoid Increasing Digging Force Forcibly 206
Avoid Using Swing Power 206
Boom Lowering Procedure in Emergency or when the Engine Stalls 207
Overnight Storage Instructions 209
TRANSPORTING 211
Transporting by Road 211
Loading/Unloading on a Trailer 212
Transporting 214
Unloading 215
Towing Machine 216
MAINTENANCE 219
Correct Maintenance and Inspection Procedures 219
Check the Hour Meter Regularly 220
Use Correct Fuels and Lubricants 220
Layout 221
Maintenance Guide Table 222
Prepare Machine for Maintenance 224
Hood and Access Covers 225
Periodic Replacement of Parts 226
Maintenance Guide 227
A Greasing 233
Front Joint Pins 233
Swing Bearing 236
Swing Internal Gear 237
Front Axle 238
Propel Shaft (Front and Rear) 239
Equalizer Pin 240
B Engine 241
Engine Oil Level 241
Change Engine Oil 242
Replace Engine Oil Filter 242
C Transmission 244
Pump Transmission 244
Swing Reduction Gear 245
Transmission Gear Oil 246
Front Axle 247
Rear Axle 248
Front and Rear Hub Reduction Devices 249
D Brake (Traveling) 250
Check Brake Accumulator 251
Check Wear on Brake Lining 252
E Tire 253
Tire Inspection and Replacement Procedure 254
F Hydraulic System 255
Inspection and Maintenance of Hydraulic Equipment 255
Breaker Maintenance 257
Check Hydraulic Oil Level 258
Change Hydraulic Oil 259
Suction Filter Cleaning 259
Replace Hydraulic Tank Oil Filter (Std Model) 263
Replace Pilot Oil Filter 265
Replace Air Breather Element 266
Check Hoses and Lines 267
Service Recommendations for Hydraulic Fittings 270
G Fuel System 272
Drain Fuel Tank Sump 273
Check Water Separator 274
Replace Fuel Main Filter Element 278
Replace Fuel Pre-filter Element 279
Clean Fuel Solenoid Pump Strainer 280
Check Fuel Hoses 281
H Air Cleaner 282
Clean the Air Cleaner Outer Element 282
Replace the Air Cleaner Outer and Inner Elements 282
I Cooling System 284
Check Coolant Level 285
Check and Adjust Fan Belt Tension 285
Change Coolant 286
Clean Radiator Interior 287
Clean Radiator, Oil Cooler Core and Inter Cooler 287
Clean Oil Cooler, Radiator and Inter Cooler Front Screen 287
Clean Air Conditioner Condenser 287
Clean Fuel Oil Cooler 287
Clean Air Conditioner Front Screen (Opt ) 287
J Electrical System 288
Batteries 288
Replace Battery 291
Remove and Installing Battery 292
Replacing Fuses 292
K Miscellaneous 294
Check Bucket Teeth 294
Change Bucket 296
Convert Bucket Connection Into Face Shovel 297
Adjust the Bucket Linkage 298
Check and Replace Seat Belt Check 299
Check Windshield Washer Fluid Level 300
Clean and Replace Air Conditioner Filter 301
Clean Filter 301
Replace Filter 301
Check the Air Conditioner 303
Clean Cab Floor 304
Retighten Cylinder Head Bolt 305
Inspect and Adjust Valve Clearance 305
Measure Engine Compression Pressure 305
Check Starter and Alternator 305
Check Tightening Torque of Bolts and Nuts 306
MAINTENANCE UNDER SPECIAL ENVIRONMENTAL CONDITIONS 321
Maintenance Under Special Environmental Conditions 321
STORAGE 323
Storing the Machine 323
Removing the Machine from Storage 324
TROUBLESHOOTING 325
Troubleshooting 325
Engine 325
Engine Auxiliaries 325
Engine is Hard to Start 326
Control Lever 327
Hydraulic System 328
Travel 329
Swing 332
Engine Speed 333
Blade/outrigger 334
Others 334
SPECIFICATIONS 335
Specifications (ZX140W-3) (Standard CHASSIS, REAR BLADE) 335
Specifications (ZX140W-3) (Standard CHASSIS, REAR OUTRIGGER) 336
Specifications (ZX140W-3) (FRONT BLADE REAR OUTRIGGER) 337
Specifications (ZX140W-3) (FRONT OUTRIGGER REAR BLADE) 338
Specifications (ZX140W-3) (FRONT OUTRIGGER REAR OUTRIGGER) 339
Working Ranges ZX140W-3 MONOBLOCK BOOM 340
Specifications (ZX170W-3) (Standard GAUGE, Standard CHASSIS, REAR BLADE) 341
Specifications (ZX170W-3) (Standard GAUGE, Standard CHASSIS, REAR OUTRIGGER) 342
Specifications (ZX170W-3) (Standard GAUGE, FRONT BLADE REAR OUTRIGGER) 343
Specifications (ZX170W-3) (Standard GAUGE, FRONT OUTRIGGER REAR BLADE) 344
Specifications (ZX170W-3) (Standard GAUGE, FRONT OUTRIGGER REAR OUTRIGGER) 345
Working Ranges ZX170W-3 MONOBLOCK BOOM 346
Specifications (ZX190W-3) (Standard CHASSIS, REAR BLADE) 347
Specifications (ZX190W-3) (Standard CHASSIS, REAR OUTRIGGER) 348
Specifications (ZX190W-3) (FRONT BLADE REAR OUTRIGGER) 349
Specifications (ZX190W-3) (FRONT OUTRIGGER REAR BLADE) 350
Specifications (ZX190W-3) (FRONT OUTRIGGER REAR OUTRIGGER) 351
Working Ranges ZX190W-3 MONOBLOCK BOOM 352
Specifications (ZX210W-3) (Standard GAUGE, REAR BLADE) 353
Specifications (ZX210W-3) (Standard GAUGE, REAR OUTRIGGER) 354
Specifications (ZX210W-3) (Standard GAUGE, FRONT BLADE REAR OUTRIGGER) 355
Specifications (ZX210W-3) (Standard GAUGE, FRONT OUTRIGGER REAR BLADE) 356
Specifications (ZX210W-3) (Standard GAUGE, FRONT OUTRIGGER REAR OUTRIGGER) 357
Working Ranges ZX210W-3 MONOBLOCK BOOM 358
OPTIONAL ATTACHMENTS AND DEVICES 359
Blade and Outrigger 359
Maintenance 363
INDEX 365

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