Hitachi ZAXIS 140W-3 170W-3 190W-3 210W-3 Excavator Operator’s Manual PDF

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Hitachi ZAXIS 140W-3 170W-3 190W-3 210W-3 Wheeled Excavator Operator’s Manual – PDF DOWNLOAD

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Hitachi ZAXIS 140W-3 170W-3 190W-3 210W-3 Wheeled Excavator Operator’s Manual – PDF DOWNLOAD

P/N: EMCGBEN12
Language: English
Division: Hitachi
Product Lines: Excavators
Publication Type: Operator’s Manuals
Associated Models: ZAXIS140W-3, ZAXIS170W-3, ZAXIS190W-3, ZAXIS210W-3
Series: ZAXIS-3 SERIES

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Hitachi ZAXIS 140W-3 170W-3 190W-3 210W-3 Wheeled Excavator Operator’s Manual – PDF DOWNLOAD

EMCGB-EN1-2 0
INTRODUCTION 2
INDEX 3
MACHINE NUMBERS 5
CONTENTS 9
SAFETY 13
Recognize Safety Information 13
Understand Signal Words 13
Follow Safety Instructions 14
Prepare for Emergencies 15
Wear Protective Clothing 15
Protect Against Noise 15
Inspect Machine 16
General Precautions for Cab 16
Use Handholds and Steps 17
Ensure Safety Before Rising From or Leaving Operator’s Seat 17
FASTEN YOUR SEAT BELT 18
Move and Operate Machine Safely 18
Handle Starting Aids Safety 18
Operate Only From Operator’s Seat 19
Jump Starting 19
Keep Riders Off Machine 19
Precautions for Operations 20
Investigate Job Site Beforehand 21
Equipment of Head Guard, Rops, Fops 22
Provide Signals for Jobs Involving Multiple Numbers of Machines 22
Confirm Direction of Machine to Be Driven 22
Drive Machine Safely 23
Avoid Injury From Rollaway Accidents 23
Avoid Injury From Back-over and Swing Accidents 24
Keep Person Clear From Working Area 25
Never Position Bucket Over Anyone 25
Avoid Undercutting 25
Avoid Tipping 26
Never Undercut a High Bank 26
Dig with Caution 27
Operate with Caution 27
Avoid Power Lines 28
Precautions for Lightening 28
Object Handling 28
Protect Against Flying Debris 29
Park Machine Safely 29
Handle Fluids Safely avoid Fires 29
Transport Safely 30
Practice Safe Maintenance 31
Warn Others of Service Work 32
Support Machine Properly 32
Stay Clear of Moving Parts 32
Prevent Parts From Flying 33
Store Attachments Safely 33
Support Maintenance Properly 33
Prevent Burns 34
Replace Rubber Hoses Periodically 34
Avoid High-pressure Fluids 35
Prevent Fires 36
Evacuating in Case of Fire 37
Beware of Exhaust Fumes 37
Precautions for Welding and Grinding 37
Avoid Heating Near Pressurized Fluid Lines 38
Avoid Applying Heat to Lines Containing Flammable Fluids 38
Remove Paint Before Welding or Heating 38
Beware of Asbestos Dust 39
Prevent Battery Explosions 39
Service Air Conditioning System Safely 39
Handle Chemical Products Safely 40
Dispose of Waste Properly 40
SAFETY SIGNS 41
Europe/Asia/Middle and Near East Model Only 41
COMPONENTS NAME 49
OPERATOR’S STATION 50
Cab Features (Standard Model) 50
Steering Column Console 51
Steering Wheel and Travel Horn Switch 52
Accelerator Pedal 52
Brake Pedal 53
Forward/Reverse Travel Switch 54
Combination Switch (Turn Signal Switch, Light and Dimmer Switches) 55
Brake Switch 58
Hazard Switch 59
Operator’s Station 60
Engine Control Dial 61
Travel Mode Switch 61
Engine Speed Control Mode Selection Switch 62
Power Mode Switch 63
Work Light Switch 64
Wiper/washer Switch 65
Front Attachment Pilot/blade/outrigger Switch 66
Auto-Idle Switch 67
Switch Panel (Optional) 67
Travel Alarm Deactivation Switch (Optional) 68
Swing Alarm Switch (Optional) 68
Electric Control Main Switch 68
Overload Alarm Switch (Optional) 69
Revolving Light Switch (Optional) 69
Seat Heater Switch (Optional) 69
Key Switch 70
Right/Left Control Levers 71
Lever Switch 73
Lighter 74
Cab Light 75
Installing Fire Extinguisher (Optional) 75
Pilot Control Shut-off Lever 76
Engine Stop Switch 76
Multi Function Monitor 77
Basic Screen 78
Monitor Operation 79
Displaying Basic Screen 79
Trip Meter (7) 81
Odometer (8) 81
Hour meter (9) 81
Clock (18) 81
Fuel gauge (25) 81
Coolant temperature gauge (30) 81
Brake oil pressure gauge (33) 82
Travel speed meter (34) 82
Tachometer (35) 82
Back monitor screen selector (22) 86
Menu key (23) 86
Optional function keys (24, 27, 29 and 31) 86
Return-to- basic screen key (32) 86
Menu Screen 89
Displaying Basic Screen by Inputting Password (Optional) 90
Corrective Measures to be Taken when a Wrong Password is input 92
Extending Password Validity Time 94
Alarm Occurrence Screen 95
Clock Setting 99
Work Mode (Attachment Selection) 100
Attachment Adjustment (Pump 2 Flow Rate Adjustment) 104
OPERATING STATUS 106
Maintenance Setting 107
Mail (Optional) 113
Meter Display Control 115
Password Revising (Optional) 117
Back Monitor Setting 120
Language Setting 123
Meter Combination Setting 125
Unit Setting 127
Fuse Box 129
Additional Fuse Box 129
Auto Air Conditioner Operation 130
Tips for Optimal Air Conditioner Usage 137
Heater (Optional) Operation 138
AM/FM Radio Operation 142
Digital Clock Setting Procedure 143
Cab Door Release Lever 144
Opening Upper Front Window 144
Closing Upper Front Window 145
Removing and Storing Lower Front Window 146
Opening Door Windows 147
Opening/Closing Overhead Window (Std Model) 148
Opening/Closing Polycarbonate Type Roof Overhead Window (Clear Hatch: If Equipped) 148
Emergency Exit 149
Adjusting the Seat 150
Seat with a Built-in Heater 151
Adjusting the Air-suspension Seat (Optional) 152
Seat with a Built-in Heater 153
Seat Belt 154
BREAK-IN 155
Observe Engine Operation Closely 155
Every 8 Hours or Daily 155
After the First 50 Hours 155
After the First 100 Hours 155
OPERATING THE ENGINE 157
Inspect Machine Daily Before Starting 157
Before Starting Engine 158
Starting the Engine in Ordinary Temperature 159
Starting in Cold Weather 162
Check Instruments After Starting 164
Using Booster Batteries 165
Stopping the Engine 167
DRIVING THE MACHINE 169
Traveling 169
Engine Speed Control 171
Travel Mode Switch 172
Stopping and Restarting 173
Instructions for Traveling on a Slope 175
Parking 176
Emergency Parking Due to Machine Failure 177
Travel Alarm (Optional) 178
OPERATING THE MACHINE 179
Control Lever (ISO Pattern) (Standard) 179
Control Lever (Hitachi Pattern) 180
Pilot Control Shut-off Lever 181
Steering Wheel Column 182
Warming-up Operation 183
Engine Speed Control 184
Auto-idle 185
Work Mode 187
Power Digging (Only ZAXIS210W-3) 189
Power Mode 190
Parking/Stopping the Machine on a Slope (In Case of Emergency) 192
Raising the Machine Front Above the Ground with the Boom and Arm Function 192
Excavation 193
Face Shovel Operation 194
Grading Operation 195
Do Not Slam the Bucket Teeth into the Ground 195
Do Not Use the Bucket as a Hammer 195
Avoid Increasing Digging Force Forcibly 196
Avoid Using Swing Power 196
Boom Lowering Procedure in Emergency or when the Engine Stalls 197
ZAXIS140W-3, 170W-3, 190W-3 197
ZAXIS210W-3 198
Overnight Storage Instructions 199
TRANSPORTING 201
Transporting by Road 201
Loading/Unloading on a Trailer 202
Transporting 204
Unloading 205
Towing Machine 206
MAINTENANCE 209
Correct Maintenance and Inspection Procedures 209
Check the Hour Meter Regularly 210
Use Correct Fuels and Lubricants 210
Layout 211
Maintenance Guide Table 212
Prepare Machine for Maintenance 214
Hood and Access Covers 215
Periodic Replacement of Parts 216
Maintenance Guide 217
A Greasing 223
Front Joint Pins 223
Swing Bearing 226
Swing Internal Gear 227
Front Axle 228
Propel Shaft (Front and Rear) 229
Equalizer Pin 230
B Engine 231
Engine Oil Level 231
Change Engine Oil 232
Replace Engine Oil Filter 232
C Transmission 234
Pump Transmission 234
Swing Reduction Gear 235
Transmission Gear Oil 236
Front Axle 237
Rear Axle 238
Front and Rear Hub Reduction Devices 239
D brake (Traveling) 240
Check Brake Accumulator 241
Check Wear on Brake Lining 242
E Tire 243
Tire Inspection and Replacement Procedure 244
F Hydraulic System 245
Inspection and Maintenance of Hydraulic Equipment 245
Breaker Maintenance 247
Check Hydraulic Oil Level 248
Change Hydraulic Oil 249
Suction Filter Cleaning 249
Replace Hydraulic Tank Oil Filter (Std Model) 253
Replace Full-Flow Filter (Optional) 254
Replace Pilot Oil Filter 255
Replace Air Breather Element 256
Check Hoses and Lines 257
Service Recommendations for Hydraulic Fittings 260
G Fuel System 262
Drain Fuel Tank Sump 264
Check Water Separator 265
Replace Fuel Main Filter Element 269
Replace Fuel Pre-filter Element 270
Clean Fuel Solenoid Pump Strainer: 271
Check Fuel Hoses 272
H Air Cleaner 273
Clean the Air Cleaner Outer Element 273
Replace the Air Cleaner Outer and Inner Elements 273
I COOLING SYSTEM 275
Check Coolant Level 276
Check and Adjust Fan Belt Tension 276
Change Coolant 277
Clean Radiator Interior 277
Clean Radiator, Oil Cooler Core and Inter Cooler 278
Clean Oil Cooler, Radiator and Inter Cooler Front Screen 278
Clean Air Conditioner Condenser 278
Clean Fuel Oil Cooler 278
Clean Air Conditioner Front Screen (Opt ) 278
J Electrical System 279
Batteries 279
Replace Battery 282
Remove and Installing Battery 283
Replacing Fuses 283
K Miscellaneous 285
Check Bucket Teeth 285
Change Bucket 287
Convert Bucket Connection Into Face Shovel 288
Adjust the Bucket Linkage 289
Check and Replace Seat Belt 290
Check Windshield Washer Fluid Level 291
Clean and Replace Air Conditioner Filter Clean Filter 292
Check the Air Conditioner 294
Clean Cab Floor 295
Retighten Cylinder Head Bolt 296
Inspect and Adjust Valve Clearance 296
Measure Engine Compression Pressure 296
Check Starter and Alternator 296
Check Tightening Torque of Bolts and Nuts 297
HYDRAULIC CIRCUIT AND ELECTRICAL CIRCUIT 309
Hydraulic Circuit 309
Electrical Circuit 310
Electrical Diagram 311
MAINTENANCE UNDER SPECIAL ENVIRONMENTAL CONDITIONS 313
STORAGE 315
Storing the Machine 315
Removing the Machine from Storage 316
TROUBLESHOOTING 317
TROUBLESHOOTING 317
1 Engine 317
2 Engine Auxiliaries 317
3 Engine is hard to start 318
4 Control Lever 319
5 Hydraulic System 320
6 Travel 321
7 Swing 324
8 Engine Speed 325
9 Blade/outrigger 326
10 Positioning 326
11 Others 326
SPECIFICATIONS 327
Specifications (ZAXIS140W-3) (Standard CHASSIS, REAR BLADE) 327
Specifications (ZAXIS140W-3) (Standard CHASSIS, REAR OUTRIGGER) 328
Specifications (ZAXIS140W-3) (FRONT BLADE REAR OUTRIGGER) 329
Specifications (ZAXIS140W-3) (FRONT OUTRIGGER REAR BLADE) 330
Specifications (ZAXIS140W-3) (FRONT OUTRIGGER REAR OUTRIGGER) 331
Working Ranges ZAXIS140W-3 MONOBLOCK BOOM 332
Working Ranges ZAXIS140W-3 2-PIECE BOOM 333
Specifications (ZAXIS170W-3) (Standard GAUGE, Standard CHASSIS, REAR BLADE) 334
Specifications (ZAXIS170W-3) (Standard GAUGE, Standard CHASSIS, REAR OUTRIGGER) 335
Specifications (ZAXIS170W-3) (Standard GAUGE, FRONT BLADE REAR OUTRIGGER) 336
Specifications (ZAXIS170W-3) (Standard GAUGE, FRONT OUTRIGGER REAR BLADE) 337
Specifications (ZAXIS170W-3) (Standard GAUGE, FRONT OUTRIGGER REAR OUTRIGGER) 338
Working Ranges ZAXIS170W-3 MONOBLOCK BOOM 339
Working Ranges ZAXIS170W-3 2-PIECE BOOM 340
Specifications (ZAXIS190W-3) (Standard CHASSIS, REAR BLADE) 341
Specifications (ZAXIS190W-3) (Standard CHASSIS, REAR OUTRIGGER) 342
Specifications (ZAXIS190W-3) (FRONT BLADE REAR OUTRIGGER) 343
Specifications (ZAXIS190W-3) (FRONT OUTRIGGER REAR BLADE) 344
Specifications (ZAXIS190W-3) (FRONT OUTRIGGER REAR OUTRIGGER) 345
Working Ranges ZAXIS190W-3 MONOBLOCK BOOM 346
Working Ranges ZAXIS190W-3 2-PIECE BOOM 347
Specifications (ZAXIS210W-3) (Standard GAUGE, REAR BLADE) 348
Specifications (ZAXIS210W-3) (Standard GAUGE, REAR OUTRIGGER) 349
Specifications (ZAXIS210W-3) (Standard GAUGE, FRONT BLADE REAR OUTRIGGER) 350
Specifications (ZAXIS210W-3) (Standard GAUGE, FRONT OUTRIGGER REAR BLADE) 351
Specifications (ZAXIS210W-3) (Standard GAUGE, FRONT OUTRIGGER REAR OUTRIGGER) 352
Working Ranges ZAXIS210W-3 MONOBLOCK BOOM 353
Working Ranges ZAXIS210W-3 2-PIECE BOOM 354
Sound Level Results (2000/14/EC) 355
OPTIONAL ATTACHMENTS AND DEVICES 357
Blade and Outrigger 357
Maintenance 361
2-Piece Boom 362
Maintenance (2-piece Boom) 363
Lifting Capacities (ZAXIS140W-3) 367
Lifting Capacities (ZAXIS170W-3) 379
Lifting Capacities (ZAXIS190W-3) 399
Lifting Capacities (ZAXIS210W-3) 409
INDEX 421

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