Hitachi ZAXIS 190W-3 220W-3 Wheeled Excavator Operator’s Manual PDF

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Hitachi ZAXIS 190W-3 220W-3 Wheeled Excavator Operator’s Manual – PDF DOWNLOAD

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Hitachi ZAXIS 190W-3 220W-3 Wheeled Excavator Operator’s Manual – PDF DOWNLOAD

P/N: EMCGBNA12
Language: English
Division: Hitachi
Product Lines: Excavators
Publication Type: Operator’s Manuals
Associated Models: ZAXIS190W-3, ZAXIS220W-3
Series: ZAXIS-3 SERIES

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Hitachi ZAXIS 190W-3 220W-3 Wheeled Excavator Operator’s Manual – PDF DOWNLOAD

EMCGB-NA1-2 0
INTRODUCTION 2
INDEX 3
MACHINE NUMBERS 5
CONTENTS 9
SAFETY 13
SAFETY SIGNS 41
COMPONENTS NAME 49
OPERATOR’S STATION 50
Cab Features (Standard Model) 50
Steering Column Console 51
Steering Wheel and Travel Horn Switch 52
Accelerator Pedal 52
Brake Pedal 53
Forward/Reverse Travel Switch 54
Combination Switch(Turn Signal Switch, Light and Dimmer Switches) 55
Brake Switch 58
Working Brake 59
Auto Axle Lock 59
Hazard Switch 60
Operator’s Station 61
Engine Control Dial 62
Travel Mode Switch 62
Engine Speed Control Mode Selection Switch 63
Power Mode Switch 64
Work Light Switch 65
Wiper/Washer Switch 66
Front Attachment Pilot/Blade/Outrigger Switch 67
Auto-idle Switch 68
Switch Panel (Optional) 68
Travel Alarm Deactivation Switch (Optional) 69
Electric Control Main Switch 69
Key Switch 70
Right/Left Control Levers 71
Lever Switch 72
Lighter 73
Cab Light 74
Pilot Control Shut-off Lever 75
Engine Stop Switch 75
Multi Function Monitor 76
Basic Screen 77
Monitor Operation 78
Displaying Basic Screen 78
Trip Meter (7) 80
Odometer (8) 80
Hour Meter (9) 80
Clock (18) 80
Fuel Gauge (23) 80
Coolant Temperature Gauge (28) 80
Brake Oil Pressure Gauge (31) 81
Travel Speed Meter (32) 81
Tachometer (33) 81
Optional Function Keys (22, 25, 27 and 29) 85
Return-basic Screen Key (30) 85
Menu Screen 88
Displaying Basic Screen by Inputting Password(Optional) 89
Corrective Measures to be Taken when a WrongPassword is input 91
Extending Password Validity Time 93
Alarm Occurrence Screen 94
Clock Setting 98
Work Mode (Attachment Selection) 99
Attachment Adjustment(Pump 2 Flow Rate Adjustment) 103
Operating Status 105
Maintenance Setting 106
Meter Display Control 112
Password Revising (Optional) 114
Language Setting 117
Meter Combination Setting 119
Unit Setting 121
Fuse Box 123
Additional Fuse Box 123
Auto Air Conditioner Operation 124
Tips for Optimal Air Conditioner Usage 131
AM/FM Radio Operation 132
Digital Clock Setting Procedure 133
Cab Door Release Lever 134
Opening Upper Front Window 134
Closing Upper Front Window 135
Removing and Storing Lower Front Window 136
Opening Door Windows 137
Opening/Closing Polycarbonate Type Roof OverheadWindow (Clear Hatch: If Equipped) 138
Emergency Exit 139
Adjusting the Seat 140
Adjusting the Air-suspension Seat (Optional) 142
Seat Belt 144
BREAK-IN 145
Observe Engine Operation Closely 145
Every 8 Hours or Daily 145
After the First 50 Hours 145
After the First 100 Hours 145
OPERATING THE ENGINE 147
Inspect Machine Daily Before Starting 147
Before Starting Engine 148
Starting the Engine in Ordinary Temperature 149
Starting in Cold Weather 152
Check Instruments After Starting 154
Using Booster Batteries 155
Stopping the Engine 157
DRIVING THE MACHINE 159
Traveling 159
Engine Speed Control 160
Travel Mode Switch 161
Stopping and Restarting 162
Instructions for Traveling on a Slope 164
Traveling In Water or On Soft Terrain 165
Extrication From Soft Ground 165
Parking 166
Emergency Parking Due to Machine Failure 167
Travel Alarm 168
OPERATING THE MACHINE 169
Control Lever (ISO Pattern) (Standard) 169
Pilot Control Shut-off Lever 170
Steering Wheel Column 171
Warming-up Operation 172
Engine Speed Control 173
Auto-idle 174
Work Mode 176
Power Digging (Only ZX220W-3) 178
Power Mode 179
Parking/Stopping the Machine on a Slope(In Case of Emergency) 181
Raising the Machine Front Above the Groundwith the Boom and Arm Function 181
Excavation 182
Face Shovel Operation 183
Grading Operation 184
Do Not Slam the Bucket Teeth into the Ground 184
Do Not Use the Bucket as a Hammer 184
Avoid Increasing Digging Force Forcibly 185
Avoid Using Swing Power 185
Boom Lowering Procedure in Emergency orwhen the Engine Stalls 186
Overnight Storage Instructions 188
TRANSPORTING 189
Transporting by Road 189
Loading/Unloading on a Trailer 190
Transporting 192
Unloading 193
Towing Machine 194
MAINTENANCE 197
Correct Maintenance and Inspection Procedures 197
Check the Hour Meter Regularly 198
Use Correct Fuels and Lubricants 198
Layout 199
Maintenance Guide Table 200
Prepare Machine for Maintenance 202
Hood and Access Covers 203
Periodic Replacement of Parts 204
Maintenance Guide 205
A Greasing 211
Front Joint Pins 211
Swing Bearing 214
Swing Internal Gear 215
Front Axle 216
Propel Shaft (Front and Rear) 217
Equalizer Pin 218
B Engine 219
Engine Oil Level 219
Change Engine Oil 220
Replace Engine Oil Filter 220
C Transmission 222
Pump Transmission 222
Swing Reduction Gear 223
Transmission Gear Oil 224
Front Axle 225
Rear Axle 226
Front and Rear Hub Reduction Devices 227
D Brake (Traveling) 228
Check Brake Accumulator 229
Check Wear on Brake Lining 230
E Tire 231
Tire Inspection and Replacement Procedure 232
F Hydraulic System 233
Inspection and Maintenance of Hydraulic Equipment 233
Breaker Maintenance 235
Check Hydraulic Oil Level 236
Change Hydraulic Oil 237
Suction Filter Cleaning 237
Replace Hydraulic Tank Oil Filter (Std Model) 241
Replace Pilot Oil Filter 242
Replace Air Breather Element 243
Check Hoses and Lines 244
Service Recommendations for Hydraulic Fittings 247
G Fuel System 249
Drain Fuel Tank Sump 250
Check Water Separator 251
Replace Fuel Main Filter Element 255
Replace Fuel Pre-filter Element 256
Clean Fuel Solenoid Pump Strainer 257
Check Fuel Hoses 258
H Air Cleaner 259
Clean the Air Cleaner Outer Element 259
Replace the Air Cleaner Outer and Inner Elements 259
I Cooling System 261
Check Coolant Level 262
Check and Adjust Fan Belt Tension 262
Change Coolant 263
Clean Radiator Interior 263
Clean Radiator, Oil Cooler Core and Inter Cooler 264
Clean Oil Cooler, Radiator and InterCooler Front Screen 264
Clean Air Conditioner Condenser 264
Clean Fuel Oil Cooler 264
Clean Air Conditioner Front Screen (Opt ) 264
J Electrical System 265
Batteries 265
Replace Battery 268
Remove and Installing Battery 269
Replacing Fuses 269
K Miscellaneous 271
Check Bucket Teeth 271
Change Bucket 273
Convert Bucket Connection Into Face Shovel 274
Adjust the Bucket Linkage 275
Check and Replace Seat Belt Check 276
Check Windshield Washer Fluid Level 277
Clean and Replace Air Conditioner FilterClean Filter 278
Replace Filter 278
Check the Air Conditioner 280
Clean Cab Floor 281
Retighten Cylinder Head Bolt 282
Inspect and Adjust Valve Clearance 282
Measure Engine Compression Pressure 282
Check Starter and Alternator 282
Check Tightening Torque of Bolts and Nuts 283
MAINTENANCE UNDER SPECIALENVIRONMENTAL CONDITIONS 295
Maintenance Under Special Environmental Conditions 295
STORAGE 297
Storing the Machine 297
Removing the Machine from Storage 298
Installing Vandal-proof Covers 299
Help Prevent Crime 300
Record Identification Numbers 300
Keep Proof of Ownership 300
Park Indoors Out of Sight 300
When Parking Outdoors 301
Reduce Vandalism 301
Report Thefts Immediately 301
TROUBLESHOOTING 303
Troubleshooting 303
Engine 303
Engine Auxiliaries 303
Engine is Hard to Start 304
Control Lever 305
Hydraulic System 306
Travel 307
Swing 310
Engine Speed 311
Blade/outrigger 312
Positioning 312
Others 312
SPECIFICATIONS 313
Specifications (ZX190W-3)(FRONT BLADE REAR OUTRIGGER) 313
Specifications (ZX190W-3)(FRONT OUTRIGGER REAR OUTRIGGER) 314
Working RangesZX190W-3 MONOBLOCK BOOM 315
Working RangesZX190W-3 2-PIECE BOOM 316
Specifications (ZX220W-3)(Standard GAUGE, FRONT BLADE REAR OUTRIGGER) 317
Working RangesZX220W-3 MONOBLOCK BOOM 319
Working RangesZX220W-3 2-PIECE BOOM 320
OPTIONAL ATTACHMENTS AND DEVICES 321
Blade and Outrigger 321
Maintenance 325
2-Piece Boom 326
Maintenance (2-piece Boom) 327
INDEX 331

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