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Hitachi Zaxis 200-3 240-3 270-3(All Class)Hydraulic Excavator Performance Check Manual – PDF DOWNLOAD
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Hitachi Zaxis 200-3 240-3 270-3(All Class)Hydraulic Excavator Performance Check Manual
Part No : TTLA-0676-ZX
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Description
Hitachi Zaxis 200-3 240-3 270-3(All Class)Hydraulic Excavator Performance Check Manual
FILE DETAILS:
Hitachi Zaxis 200-3 240-3 270-3(All Class)Hydraulic Excavator Performance Check Manual
Language : English
Pages : 603
Downloadable : YES
Format : PDF
Size : 22.5 MB
Part No : TTLA-0676-ZX
TABLE OF CONTENTS:
Hitachi Zaxis 200-3 240-3 270-3(All Class)Hydraulic Excavator Performance Check Manual
MATERIALS TOP.................................................................................................... 0 PEFORMANCE CHECK & TROUBLESHOOTING............................................................................... 1 SECTION 4 OPERATIONAL PERFORMANCE TEST........................................................................... 2 Introduction................................................................................................. 4 OPERATIONAL PERFORMANCE TESTS............................................................................ 4 PREPARATION FOR PERFORMANCE TESTS........................................................................ 5 Standard..................................................................................................... 6 ZX200-3 CLASS OPERATIONAL PERFORMANCE STANDARD TABLE..................................................... 6 ZX240-3 CLASS OPERATIONAL PERFORMANCE STANDARD TABLE..................................................... 10 ZX270-3 CLASS OPERATIONAL PERFORMANCE STANDARD TABLE..................................................... 15 MAIN PUMP P-Q DIAGRAM.................................................................................... 21 SENSOR ACTIVATING RANGE.................................................................................. 23 Engine Test.................................................................................................. 24 ENGINE SPEED............................................................................................. 24 ENGINE COMPRESSION PRESSURE.............................................................................. 26 VALVE CLEARANCE.......................................................................................... 27 LUBRICANT CONSUMPTION.................................................................................... 30 Excavator Test............................................................................................... 32 TRAVEL SPEED............................................................................................. 32 TRACK REVOLUTION SPEED................................................................................... 33 MISTRACK CHECK........................................................................................... 34 TRAVEL PARKING LEAKAGE................................................................................... 35 SWING SPEED.............................................................................................. 36 SWING FUNCTION DRIFT CHECK............................................................................... 37 SWING MOTOR LEAKAGE...................................................................................... 39 MAXIMUM SWINGABLE SLANT ANGLE............................................................................ 41 SWING BEARING PLAY....................................................................................... 43 HYDRAULIC CYLINDER CYCLE TIME............................................................................ 45 DIG FUNCTION DRIFT CHECK................................................................................. 47 CONTROL LEVER OPERATING FORCE............................................................................ 49 CONTROL LEVER STROKE..................................................................................... 51 COMBINED OPERATION OF BOOM RAISE / SWING FUNCTION CHECK.................................................. 53 COMBINED OPERATION OF BOOM RAISE / ARM ROLL-IN FUNCTION CHECK............................................ 55 Component Test............................................................................................... 56 PRIMARY PILOT PRESSURE................................................................................... 56 SECONDARY PILOT PRESSURE................................................................................. 58 SOLENOID VALVE SET PRESSURE.............................................................................. 60 MAIN PUMP DELIVERY PRESSURE.............................................................................. 63 MAIN RELIEF SET PRESSURE................................................................................. 64 RELIEF PRESSURE (WHEN RELIEVING SWING)................................................................... 68 OVERLOAD RELIEF VALVE SET PRESSURE....................................................................... 70 MAIN PUMP FLOW RATE MEASUREMENT.......................................................................... 73 SWING MOTOR DRAINAGE..................................................................................... 80 TRAVEL MOTOR DRAINAGE.................................................................................... 83 SECTION 5 TROUBLESHOOTING........................................................................................ 88 Diagnosing Procedure......................................................................................... 88 INTRODUCTION............................................................................................. 92 DIAGNOSING PROCEDURE..................................................................................... 93 Monitor Unit................................................................................................. 98 OUTLINE.................................................................................................. 98 HOW TO USE SCREENS.......................................................................................108 PRIMARY SCREEN...........................................................................................118 SCREEN DISPLAY WHEN AN ALARM IS ISSUED...................................................................119 CONTENTS OF ALARMS.......................................................................................121 TROUBLESHOOTING..........................................................................................123 CONTROLLER VERSION.......................................................................................125 MONITORING...............................................................................................127 DISPLAYING OPERATING CONDITIONS..........................................................................130 PUMP 2 FLOW RATE ADJUSTMENT (Only Machines Equipped with Optional Parts).................................131 ATTACHMENT SELECTION (Only Machines Equipped with Optional Parts)........................................133 TIME SET.................................................................................................137 FUEL RATE DISPLAY/NO DISPLAY.............................................................................139 BACK MONITOR SETTINGS....................................................................................143 MAINTENANCE SETTINGS.....................................................................................151 LANGUAGE SETTINGS........................................................................................157 MAIL (Optional)..........................................................................................159 Dr. ZX.......................................................................................................162 OUTLINE..................................................................................................162 SELECT CONTROLLER........................................................................................167 MAIN CONTROLLER..........................................................................................168 MAIN MENU MONITOR DISPLAY................................................................................169 SPECIAL FUNCTION.........................................................................................175 SETTING..................................................................................................177 ADJUSTMENT DATA LIST.....................................................................................181 ATTACHMENT ADJUSTMENT DATA LIST..........................................................................185 ATTACHMENT SETTING.......................................................................................205 ENGINE CONTROLLER........................................................................................211 MAIN MENU MONITOR DISPLAY...............................................................................212 RECORED DATA DISPLAY.....................................................................................215 PASSWORD CHANGE..........................................................................................216 ICF CONTROLLER...........................................................................................217 MAIN MENU INFORMATION C/U VARIOUS SETUP..................................................................218 INFORMATION C/U: INITIALIZE..............................................................................219 ENTER MODEL AND SERIAL No................................................................................220 ENTER DATE AND TIME......................................................................................221 CONTROL DATA: INITIALIZE.................................................................................222 SATELLITE TERMINAL: INITIALIZE...........................................................................223 SATELLITE TERMINAL No. CONFIRMATION......................................................................224 COMMUNICATING STATE CHECK................................................................................225 ENTER SATELLITE COMM. START / STOP.......................................................................226 DATE DOWNLOAD............................................................................................228 SAVE DATA CHECK..........................................................................................229 PASSWORD CHANGE..........................................................................................230 MONITOR CONTROLLER.......................................................................................231 MONITORING...............................................................................................232 VARIOUS SETTINGS.........................................................................................235 OPTIONAL FUNCTION ALLOCATION.............................................................................237 OVERLOAD ALARM ENABLE / DISABLE SELECTION................................................................245 BACK MONITOR SETTING.....................................................................................247 OPERATING CONDITION ENABLE / DISABLE SELECTION...........................................................251 TIME SETTING FUNCTION ENABLE / DISABLE SELECTION.........................................................253 MAINTENANCE SETTING .....................................................................................255 MAINTENANCE OPERATION ALLOW / NOT ALLOW SELECTION........................................................255 NOTIFICATION FUNCTION ENABLE / DISABLE SELECTION.........................................................257 MAINTENANCE DISPLAY ITEM ON/OFF SELECTION................................................................259 INTERNAL HOUR METER SYNCHRONIZATION......................................................................263 FUEL CONSUMPTION GAUGE DISPLAY ENABLE / DIABLE SELECTION.................................................264 PASSWORD CHANGE..........................................................................................266 e-Shovel.....................................................................................................268 OUTLINE..................................................................................................268 LIST OF DAILY REPORT DATA................................................................................269 LIST OF FREQUENCY DISTRIBUTION DATA......................................................................272 LIST OF TOTAL OPERATING HOURS............................................................................273 HOW TO DOWNLOAD AND UPLOAD DATA OF ICF...................................................................275 VARIOUS SETUP OF ICF AND SATELLITE COMMUNICATION TERMINAL BY USING Dr. ZX................................278 LIST OF FAULT CODE.......................................................................................290 SATELLITE COMMUNICATION SYSTEM...........................................................................291 Component Layout.............................................................................................294 MAIN COMPONENTS..........................................................................................294 ELECTRICAL SYSTEM (OVERVIEW).............................................................................296 ENGINE...................................................................................................301 PUMP DEVICE..............................................................................................302 SWING DEVICE.............................................................................................302 CONTROL VALVE............................................................................................303 SIGNAL CONTROL VALVE.....................................................................................303 SOLENOID VALVE UNIT......................................................................................304 TRAVEL DEVICE............................................................................................304 PILOT PORT (Signal Control Valve)........................................................................321 Troubleshooting A............................................................................................326 TROUBLESHOOTING A PROCEDURE..............................................................................326 FAULT CODE LIST..........................................................................................327 ECM......................................................................................................345 ICF......................................................................................................369 CONTROLLER HARDWARE FAILURE MC FAULT CODE 11000 to 11002.................................................375 MC FAULT CODE 11003......................................................................................376 MC FAULT CODE 11004......................................................................................377 CAN HARNESS CHECK........................................................................................379 ENGINE FAILURE MC FAULT CODE 11100.......................................................................399 MC FAULT CODE 11101......................................................................................400 PUMP FAILURE MC FAULT CODE 11200.........................................................................401 MC FAULT CODE 11202......................................................................................402 MC FAULT CODE 11206......................................................................................403 MC FAULT CODE 11208......................................................................................404 PILOT FAILURE MC FAULT CODE 11301........................................................................405 MC FAULT CODE 11302......................................................................................406 MC FAULT CODE 11303......................................................................................407 MC FAULT CODE 11304......................................................................................408 MC FAULT CODE 11307......................................................................................409 PROPORTIONAL SOLENOID VALVE FAILURE MC FAULT CODE 11400..................................................410 MC FAULT CODE 11401......................................................................................411 MC FAULT CODE 11402......................................................................................412 MC FAULT CODE 11403......................................................................................413 MC FAULT CODE 11404......................................................................................414 MC FAULT CODE 11405......................................................................................415 MC FAULT CODE 11410......................................................................................416 CAN DATA RECEPTION FAILURE MC FAULT CODE 11910...........................................................417 CAN HARNESS CHECK MC FAULT CODE 11910....................................................................419 MC FAULT CODE 11918......................................................................................422 CAN HARNESS CHECK MC FAULT CODE 11918....................................................................423 MC FAULT CODE 11911......................................................................................426 CAN HARNESS CHECK MC FAULT CODE 11911....................................................................427 MC FAULT CODE 11920......................................................................................430 CAN HARNESS CHECK MC FAULT CODE 11920....................................................................431 MC FAULT CODE 11914......................................................................................434 CAN HARNESS CHECK MC FAULT CODE 11914....................................................................435 OTHER FAILURES MC FAULT CODE 11901.......................................................................438 ECM, SENSOR SYSTEM ECM FAULT CODES 100, 102, 105, 108, 110, 157, 172.....................................439 ECM FAULT CODES 174, 636, 723, 10001.....................................................................440 ECM, EXTERNAL DEVICE SYSTEM ECM FAULT CODES 651, 652, 653, 654, 655, 656, 1347, 10002....................441 ECM, FUEL SYSTEM ECM FAULT CODES 157, 633, 1239, 1240....................................................442 ECM, ENGINE PROTECTION ECM FAULT CODES 110, 190..........................................................443 ECM, ENGINE PROTECTION ECM FAULT CODES 987, 1485.........................................................444 ECM, INTERNAL CIRCUIT SYSTEM ECM FAULT CODES 628, 1077, 1079, 1080, 10003, 10004, 10005..................445 ECM FAULT CODES 10006, 10007, 10008, 10009, 10010, 10011, 10013..........................................446 ECM, COMMUNICATION SYSETEM ECM FAULT CODE 639............................................................447 ICF, SATELLITE TERMINAL FAULT CODES 14000 to 14003.......................................................448 ICF, SATELLITE TERMINAL FAULT CODES 14006, 14008, 14100 to 14106.........................................452 MONITOR UNIT FAULT CODE 13303............................................................................454 MONITOR UNIT FAULT CODE 13304............................................................................455 MONITOR UNIT FAULT CODES 13306, 13308....................................................................456 MONITOR UNIT FAULT CODE 13310............................................................................457 MONITOR UNIT FAULT CODE 13311............................................................................458 PILOT SHUT-OFF LEVER ALARM...............................................................................459 Troubleshooting B............................................................................................460 TROUBLESHOOTING B PROCEDURE..............................................................................460 RELATIONSHIP BETWEEN MACHINE TROUBLE SYMPTOMS AND RELATED PARTS..........................................461 CORRELATION BETWEEN TROUBLE SYMPTOMS AND PART FAILURES...................................................477 ENGINE SYSTEM TROUBLESHOOTING............................................................................491 ALL ACTUATOR SYSTEM TROUBLESHOOTING......................................................................517 FRONT ATTACHMENT SYSTEM TROUBLESHOOTING..................................................................529 SWING SYSTEM TROUBLESHOOTING.............................................................................543 TRAVEL SYSTEM TROUBLESHOOTING............................................................................547 OTHER SYSTEM TROUBLESHOOTING.............................................................................555 EXCHANGE INSPECTION......................................................................................575 EMERGENCY BOOM LOWERING PROCEDURE........................................................................578 ONE PART OF DATA, “DAILY REPORT DATA”, “DISTRIBUTION DATA” AND TOTAL OPERATING HOURS” IN NOT RECORDED....579 Electrical System Inspection.................................................................................584 PRECAUTIONS FOR INSPECTION AND MAINTENANCE...............................................................584 INSTRUCTIONS FOR DISCONNECTING CONNECTORS................................................................586 FUSE INSPECTION..........................................................................................587 FUSIBLE LINK INSPECTION..................................................................................588 BATTERY VOLTAGE CHECK....................................................................................589 ALTERNATOR CHECK.........................................................................................590 CONTINUITY CHECK.........................................................................................591 VOLTAGE AND CURRENT MEASUREMENT..........................................................................593 CHECK BY FALSE SIGNAL....................................................................................600 TEST HARNESS.............................................................................................601
HITACHI ZAXIS 200-3 240-3 270-3(ALL CLASS)HYDRAULIC EXCAVATOR PERFORMANCE CHECK MANUAL – PDF DOWNLOAD:
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