Hitachi ZAXIS 210F-3 Log Loader Operator’s Manual – PDF DOWNLOAD

Description

Hitachi ZAXIS 210F-3 Log Loader Operator’s Manual – PDF DOWNLOAD

FILE DETAILS:

Hitachi ZAXIS 210F-3 Log Loader Operator’s Manual – PDF DOWNLOAD

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Hitachi ZAXIS 210F-3 Log Loader Operator’s Manual – PDF DOWNLOAD

Contents 7
Safety—Safety and Operator Conveniences 11
Safety and Operator Convenience Features 11
Safety—General Precautions 12
Recognize Safety Information 12
Follow Safety Instructions 12
Operate Only If Qualified 12
Wear Protective Equipment 12
Inspect Machine 13
Stay Clear of Moving Parts 13
Avoid High-Pressure Fluids 13
Avoid High-Pressure Oils 14
Beware of Exhaust Fumes 14
Prevent Fires 15
In Case of Machine Fire 15
Clean Debris From Machine 15
Prevent Battery Explosions 16
Handle Chemical Products Safely 16
Dispose of Waste Properly 16
Prepare for Emergencies 17
Control Pattern 17
Safety—Operating Precautions 18
Use Steps and Handholds Correctly 18
Start Only From Operator’s Seat 18
Use and Maintain Seat Belt 18
Prevent Unintended Machine Movement 18
Operate Machine Safely 18
Avoid Work Site Hazards 19
Keep Riders Off Machine 19
Use Care When Swinging Machine 20
Travel Safely 20
Operate Booms With Care 20
Avoid Power Lines 21
Avoid Backover Accidents 21
Avoid Machine Tip Over 21
Operating On Slopes 22
Add and Operate Attachments Safely 22
Keep the Operator Protective Structure (OPS) in Place 22
Inspect and Maintain Operator Protective Structures and Guards 23
Safety—Maintenance Precautions 24
Park and Prepare for Service Safely 24
Service Machines Safely 24
Service Cooling System Safely 24
Prevent Acid Burns 24
Remove Paint Before Welding or Heating 25
Make Welding Repairs Safely 25
Drive Metal Pins Safely 26
Safety—Safety Signs 27
Safety Signs 27
Operation—Operator’s Station 29
Pedals, Levers, and Panels 29
Control Lever Switches—Live Heel Grapple 29
Control Lever Switches—Fixed Heel Grapple With KBL 30
Control Lever Switches—Fixed Heel Grapple With KBL and Ground Saw 30
Control Lever Switches—Articulated Grapple With Valve-In-Head 31
Control Lever Switches—Butt-N-Top Grapple 31
Monitor Panel 32
Monitor Panel Functions 32
Front Switch Panel 33
Front Switch Panel Functions 34
Switch Panel 35
Pilot Shutoff Lever 36
Power Boost Button 36
Travel Alarm and Travel Alarm Cancel Switch 36
Seat Heater Switch—If Equipped 37
Reversing Cooling Fan Switch—If Equipped 37
Cab Heater and Air Conditioner—Side Entry Cab 37
Selecting Display Between Celsius and Fahrenheit—Side Entry Cab 39
Cab Heater and Air Conditioner—Rear Entry Cab 39
Operating the AM/FM Radio 39
Side Entry Cab Door Handles 40
Rear Entry Cab Door Handles 40
Opening Side Windows 41
Secondary Exit 41
Adjusting the Mechanical Suspension Seat 42
Adjusting the Air Suspension Seat—If Equipped 43
Adjusting Pilot Control Lever Console Height 45
Fire Extinguisher 45
Hydraulic Oil Tank Pressure Vent—If Equipped 45
Operation—Operating the Machine 47
Before Starting Work 47
Operator’s Daily Machine Check Before Starting 47
Starting Engine 47
Timer Operation 49
Preset Timer for Heater Start 49
Cold Weather Warm-Up 49
Travel Pedals and Levers 50
Foot Swing Pedal Operation 51
Control Levers—Live Heel Grapple 51
Control Levers—Fixed Heel Grapple 57
Control Levers—Articulated Grapple With Valve-In-Head 60
Control Levers—Butt-N-Top Grapple 61
Control Lever Pattern Operation—Live Heel Grapple 62
Control Lever Pattern Operation-Fixed Heel With KBL Control 63
Control Lever Pattern Operation-Articulated Grapple With Valve-In-Head 64
Control Lever Pattern Operation-Butt-N-Top Grapple 65
Operating In Water and Mud 65
Driving Up a Steep or Slippery Slope 66
Lower Boom With Engine Stopped 66
Parking the Machine 67
Loading Machine On Trailer 68
Cab Tilting Procedure 68
Towing Machine 69
Tiedown Points 70
Machine Recovery 70
Maintenance—Machine 71
Diesel Fuel 71
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 71
Drain Intervals for Diesel Engine Coolant 72
John Deere COOL-GARD™ II Coolant Extender 73
Supplemental Coolant Additives 73
Operating in Warm Temperature Climates 74
Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender 74
Testing Diesel Engine Coolant 75
Low Sulfur Diesel Fuel Conditioner 76
Handling and Storing Diesel Fuel 76
Alternative and Synthetic Lubricants 76
Diesel Engine Oil — Tier 3 and Stage IIIA 77
Diesel Engine Oil and Filter Service Intervals 78
Hydraulic Oil 79
Swing Gear Case, Travel Gear Case and Pump Gear Case Oils 81
Track Adjuster, Working Tool Pivots, Swing Bearing, and Swing Gear Grease 82
Cab and Riser Tilt Power Pack Oil 82
Maintenance—Periodic Maintenance 84
Service Machine at Specified Intervals 84
Check the Hour Meter Regularly 84
Prepare Machine for Maintenance 84
Open Access Doors for Service 84
Open Engine Cover for Service 85
Fuel Tank 85
Periodic Maintenance Record Keeping System 85
Maintenance—As Required 89
Drain Water Separators 89
Clean Fuel Tank Inlet Screen 89
Clean Fuel Suction Screen 90
Drain Fuel Tank Sump 90
Windshield Washer Fluid Level 90
Clean Air Cleaner Dust Valve 91
Clean Air Inlet Screen and Cooling Package 91
Check Track Sag 92
Adjust Track Sag 93
Check Coolant 93
Maintenance—Every 10 Hours or Daily 95
Lubricate Front End Pin Joints 95
Check Hydraulic Tank Oil Level 97
Check Engine Oil Level 100
Check Coolant Level 100
Maintenance—Every 50 Hours 101
Lubricate Swing Bearing 101
Inspect and Re-Torque Track Hardware 101
Maintenance—Every 250 Hours 102
Check Swing Gear Case Oil Level 102
Drain Hydraulic Tank Sump 102
Check Pump Drive Gear Case Oil Level 104
Clean Primary Air Cleaner Element 104
Check Battery Electrolyte Level and Terminals 106
Check Travel Gear Case Oil Level 107
Inspect and Re-Torque Track Hardware 109
Take Engine Oil Sample 109
Maintenance—Every 500 Hours 110
Lubricate Swing Bearing Gear 110
Change Engine Oil and Replace Filter 111
Replace Fuel Prefilter Element 112
Replace Fuel Main Filter Element 112
Check Air Intake Hoses 112
Clean Cab Fresh Air and Recirculating Air Filters—Side Entry Cab 112
Take Fluid Samples 113
Maintenance—Every 1000 Hours 115
Change Swing Gear Case Oil 115
Replace Hydraulic Oil Tank Oil Filter 115
Replace Pilot Oil Filter 117
Clean the Engine Crankcase Ventilation Tube 119
Change Pump Drive Gear Case Oil 120
Inspect Fan Belt 120
Replace Air Cleaner Elements 121
Replace Air Cleaner Dust Valve 122
Check Coolant 122
Replace Fuel Tank Breather (S N 210278— ) 123
Maintenance—Every 1500 Hours 124
Change Hydraulic Tank Zinc-Based Oil, Clean Suction Screen 124
Maintenance—Every 2000 Hours 126
Check and Adjust Engine Valve Lash 126
Change Travel Gear Case Oil 126
Maintenance—Every 5000 Hours 127
Change Hydraulic Tank Zinc-Free Oil, Clean Suction Screen 127
Replace Hydraulic Cap Breather Element—If Equipped 129
Replace Hydraulic Tank Vent Cap Filter—If Equipped 129
Maintenance—Every 6000 Hours 131
Drain Cooling System 131
Cooling System Fill and Deaeration Procedure 132
Miscellaneous—Machine 133
Inspect and Clean Polycarbonate Windows 133
Check and Adjust Air Conditioner Belt 133
Bleed Fuel System 134
Do Not Service or Adjust Injection Nozzles or High Pressure Fuel Pump 135
Do Not Service Control Valves, Cylinders, Pumps, or Motors 135
Precautions for Alternator and Regulator 135
JDLink™ Machine Monitoring System (MMS)—If Equipped 135
Using Booster Batteries—24-Volt System 136
Handling, Checking, and Servicing Batteries Carefully 137
Using Battery Charger 138
Replacing Batteries 138
Adding 12—Volt Accessories 139
Replacing Fuses 139
Fluid Sampling Test Ports—If Equipped 142
Welding On Machine 143
Clean Machine Regularly 143
Check and Clean Windshield Regularly 143
Track Sag General Information 144
Unified Inch Bolt and Screw Torque Values 144
Metric Bolt and Screw Torque Values 145
Miscellaneous—Operational Checkout 147
Operational Checkout 147
Diagnostic Trouble Codes Check 147
Operational Checks—Key Switch OFF, Engine OFF 147
Operational Checks—Key Switch ON, Engine OFF 148
Operational Checks—Key Switch ON, Engine ON Checks 156
Miscellaneous—Troubleshooting 192
Using Troubleshooting Charts 192
Engine 192
Electrical System 195
Front Attachments Electrical Controls 198
Hydraulic System 198
Miscellaneous—Storage 201
Prepare Machine for Storage 201
Monthly Storage Procedure 201
Miscellaneous—Machine Numbers 203
Record Product Identification Number (PIN) 203
Record Engine Serial Number 203
Record Travel Motor Serial Numbers 203
Record Swing Motor Serial Number 203
Record Hydraulic Pump Serial Number 204
Keep Proof of Ownership 204
Keep Machines Secure 204
Miscellaneous—Specifications 206
Zaxis 210F-3 Engine Specifications 206
Zaxis 210F-3 Drain and Refill Capacities 206
Zaxis 210F-3 Log Loader Live Heel Grapple Machine Specifications 206
Zaxis 210F-3 Log Loader Fixed Heel Grapple Machine Specifications 208
Zaxis 210F-3 Log Loader Valve-in-Head Grapple Machine Specifications 210
Zaxis 210F-3 Log Loader Live Heel Working Ranges 213
Zaxis 210F-3 Log Loader Fixed Heel Working Ranges 213
Zaxis 210F-3 Log Loader Valve-in-Head Working Ranges 214
Zaxis 210F-3 Log Loader Live Heel Grapple—Lift Capacity, kg (lb) 215
Zaxis 210F-3 Log Loader Fixed Heel Grapple—Lift Capacity, kg (lb) 216
Zaxis 210F-3 Log Loader Valve-in-Head Grapple—Lift Capacity, kg (lb) 217
Page Number 7
Section 1-1 11
Section 1-2 12
Section 1-3 18
Section 1-4 24
Section 1-5 27
Section 2-1 29
Section 2-2 47
Section 3-1 71
Section 3-2 84
Section 3-3 89
Section 3-4 95
Section 3-5 101
Section 3-6 102
Section 3-7 110
Section 3-8 115
Section 3-9 124
Section 3-10 126
Section 3-11 127
Section 3-12 131
Section 4-1 133
Section 4-2 147
Section 4-3 192
Section 4-4 201
Section 4-5 203
Section 4-6 206

S.V 03/24