Hitachi ZAXIS 210F-3 Processor Operator’s Manual OMT231449 PDF

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Hitachi ZAXIS 210F-3 Processor Operator’s Manual OMT231449 – PDF DOWNLOAD

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Hitachi ZAXIS 210F-3 Processor Operator’s Manual OMT231449 – PDF DOWNLOAD

P/N: OMT231449_81
Language: English
Division: Hitachi
Product Lines: Processors
Publication Type: Operator’s Manuals
Associated Models: ZAXIS210F-3
Series: ZAXIS-3 SERIES
For complete service information also see: PC10095, T247725

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Hitachi ZAXIS 210F-3 Processor Operator’s Manual OMT231449 – PDF DOWNLOAD

Contents 7
Safety—Safety and Operator Conveniences 11
Safety and Operator Convenience Features 11
Safety—General Precautions 12
Recognize Safety Information 12
Follow Safety Instructions 12
Operate Only If Qualified 12
Wear Protective Equipment 13
Inspect Machine 13
Stay Clear of Moving Parts 13
Avoid High-Pressure Fluids 14
Avoid High-Pressure Oils 14
Beware of Exhaust Fumes 15
Prevent Fires 15
In Case of Machine Fire 15
Clean Debris From Machine 16
Prevent Battery Explosions 16
Handle Chemical Products Safely 16
Dispose of Waste Properly 17
Prepare for Emergencies 17
Control Pattern 17
Safety—Operating Precautions 18
Use Steps and Handholds Correctly 18
Start Only From Operator’s Seat 18
Use and Maintain Seat Belt 18
Prevent Unintended Machine Movement 18
Operate Machine Safely 19
Avoid Work Site Hazards 19
Keep Riders Off Machine 20
Use Care When Swinging Machine 20
Travel Safely 20
Operate Booms With Care 21
Avoid Power Lines 21
Avoid Backover Accidents 21
Avoid Machine Tip Over 22
Operating On Slopes 22
Add and Operate Attachments Safely 22
Keep the Operator Protective Structure (OPS) in Place 23
Inspect and Maintain Operator Protective Structures and Guards 23
Safety—Maintenance Precautions 24
Park and Prepare for Service Safely 24
Service Machines Safely 24
Service Cooling System Safely 24
Prevent Acid Burns 25
Remove Paint Before Welding or Heating 25
Make Welding Repairs Safely 26
Drive Metal Pins Safely 26
Safety—Safety Signs 27
Safety Signs 27
Operation—Operator’s Station 29
Pedals, Levers, and Panels 29
Control Lever Switches 29
Monitor Panel 30
Monitor Panel Functions 31
Front Switch Panel 32
Front Switch Panel Functions 33
Switch Panel 33
Pilot Shutoff Lever 34
Horn Switch 34
Travel Alarm and Travel Alarm Cancel Switch 34
Seat Heater Switch—If Equipped 35
Reversing Cooling Fan Switch—If Equipped 35
Cab Heater and Air Conditioner 36
Selecting Display Between Celsius and Fahrenheit 37
Operating the AM/FM Radio 37
Cab Door Handles 38
Opening Side Windows 38
Secondary Exit 39
Adjusting the Mechanical Suspension Seat 39
Adjusting the Air Suspension Seat—If Equipped 40
Adjusting Pilot Control Lever Console Height 41
Fire Extinguisher 41
Hydraulic Oil Tank Pressure Vent—If Equipped 42
Operation—Operating the Machine 43
Before Starting Work 43
Operator’s Daily Machine Check Before Starting 43
Starting Engine 44
Timer Operation 45
Preset Timer for Heater Start 45
Cold Weather Warm-Up 46
Travel Pedals and Levers 47
Control Levers 48
Control Lever Pattern Operation 49
Operating In Water and Mud 49
Driving Up a Steep or Slippery Slope 50
Lower Boom With Engine Stopped 50
Parking the Machine 51
Loading Machine On Trailer 51
Towing Machine 52
Tiedown Points 52
Machine Recovery 52
Maintenance—Machine 53
Diesel Fuel 53
Low Sulfur Diesel Fuel Conditioner 53
Handling and Storing Diesel Fuel 53
Alternative and Synthetic Lubricants 54
Diesel Engine Oil — Tier 3 and Stage IIIA 55
Diesel Engine Oil and Filter Service Intervals 56
Hydraulic Oil 57
Swing Gear Case, Travel Gear Case and Pump Gear Case Oils 59
Track Adjuster, Working Tool Pivots, Swing Bearing, and Swing Gear Grease 60
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 61
Drain Intervals for Diesel Engine Coolant 62
John Deere COOL-GARD™ II Coolant Extender 62
Supplemental Coolant Additives 63
Operating in Warm Temperature Climates 63
Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender 64
Testing Diesel Engine Coolant 65
Maintenance—Periodic Maintenance 66
Service Machine at Specified Intervals 66
Check the Hour Meter Regularly 66
Prepare Machine for Maintenance 66
Open Access Doors for Service 66
Open Engine Cover for Service 67
Fuel Tank 67
Periodic Maintenance Record Keeping System 68
Maintenance—As Required 71
Drain Water Separators 71
Clean Fuel Tank Inlet Screen 72
Clean Fuel Suction Screen 72
Drain Fuel Tank Sump 72
Windshield Washer Fluid Level 73
Clean Air Cleaner Dust Valve 73
Clean Air Inlet Screen and Cooling Package 73
Check Track Sag 74
Adjust Track Sag 75
Check Coolant 75
Replace High Pressure Supply Filter 76
Replace Case Drain Filter 76
Maintenance—Every 10 Hours or Daily 77
Lubricate Front End Pin Joints 77
Check Hydraulic Tank Oil Level 78
Check Engine Oil Level 81
Check Coolant Level 81
Maintenance—Every 50 Hours 82
Lubricate Swing Bearing 82
Inspect and Re-Torque Track Hardware 82
Maintenance—Every 250 Hours 83
Check Swing Gear Case Oil Level 83
Drain Hydraulic Tank Sump 84
Check Pump Drive Gear Case Oil Level 85
Clean Primary Air Cleaner Element 86
Check Battery Electrolyte Level and Terminals 87
Check Travel Gear Case Oil Level 89
Inspect and Re-Torque Track Hardware 90
Take Engine Oil Sample 90
Maintenance—Every 500 Hours 91
Lubricate Swing Bearing Gear 91
Change Engine Oil and Replace Filter 92
Replace Fuel Prefilter Element 93
Replace Fuel Main Filter Element 93
Check Air Intake Hoses 93
Clean Cab Fresh Air and Recirculating Air Filters 94
Take Fluid Samples 95
Maintenance—Every 1000 Hours 96
Change Swing Gear Case Oil 96
Replace Hydraulic Oil Tank Oil Filter 96
Replace Pilot Oil Filter 99
Clean the Engine Crankcase Ventilation Tube 101
Change Pump Drive Gear Case Oil 101
Inspect Fan Belt 102
Replace Air Cleaner Elements 103
Replace Air Cleaner Dust Valve 103
Check Coolant 104
Replace Fuel Tank Breather (S N 210278— ) 104
Maintenance—Every 1500 Hours 105
Change Hydraulic Tank Zinc-Based Oil, Clean Suction Screen 105
Maintenance—Every 2000 Hours 107
Check and Adjust Engine Valve Lash 107
Change Travel Gear Case Oil 107
Maintenance—Every 5000 Hours 108
Change Hydraulic Tank Zinc-Free Oil, Clean Suction Screen 108
Replace Hydraulic Cap Breather Element—If Equipped 110
Replace Hydraulic Tank Vent Cap Filter—If Equipped 110
Maintenance—Every 6000 Hours 112
Drain Cooling System 112
Cooling System Fill and Deaeration Procedure 113
Miscellaneous—Machine 114
Inspect and Clean Polycarbonate Windows 114
Check and Adjust Air Conditioner Belt 115
Bleed Fuel System 115
Do Not Service or Adjust Injection Nozzles or High Pressure Fuel Pump 116
Do Not Service Control Valves, Cylinders, Pumps, or Motors 116
Precautions for Alternator and Regulator 116
JDLink™ Machine Monitoring System (MMS)—If Equipped 117
Using Booster Batteries—24-Volt System 117
Handling, Checking, and Servicing Batteries Carefully 118
Using Battery Charger 119
Replacing Batteries 120
Adding 12—Volt Accessories 121
Replacing Fuses 121
Fluid Sampling Test Ports—If Equipped 126
Welding On Machine 126
Clean Machine Regularly 126
Check and Clean Windshield Regularly 127
Track Sag General Information 127
Unified Inch Bolt and Screw Torque Values 128
Metric Bolt and Screw Torque Values 129
Miscellaneous—Operational Checkout 130
Operational Checkout 130
Diagnostic Trouble Codes Check 130
Operational Checks—Key Switch OFF, Engine OFF 130
Operational Checks—Key Switch ON, Engine OFF 131
Operational Checks—Key Switch ON, Engine ON 137
Miscellaneous—Troubleshooting 168
Using Troubleshooting Charts 168
Engine 169
Electrical System 172
Front Attachments Electrical Controls 174
Hydraulic System 175
Miscellaneous—Storage 177
Prepare Machine for Storage 177
Monthly Storage Procedure 177
Miscellaneous—Machine Numbers 179
Record Product Identification Number (PIN) 179
Record Engine Serial Number 179
Record Travel Motor Serial Numbers 179
Record Swing Motor Serial Number 180
Record Hydraulic Pump Serial Number 180
Keep Proof of Ownership 180
Keep Machines Secure 181
Miscellaneous—Specifications 182
Zaxis 210F-3 Engine Specifications 182
Zaxis 210F-3 Drain and Refill Capacities 182
Zaxis 210F-3 Processor Machine Specifications 183
Zaxis 210F-3 Processor Working Ranges 185
Zaxis 210F-3 Processor—Lift Capacity, kg (lb) 187
Page Number 7
Section 1-1 11
Section 1-2 12
Section 1-3 18
Section 1-4 24
Section 1-5 27
Section 2-1 29
Section 2-2 43
Section 3-1 53
Section 3-2 66
Section 3-3 71
Section 3-4 77
Section 3-5 82
Section 3-6 83
Section 3-7 91
Section 3-8 96
Section 3-9 105
Section 3-10 107
Section 3-11 108
Section 3-12 112
Section 4-1 114
Section 4-2 130
Section 4-3 168
Section 4-4 177
Section 4-5 179
Section 4-6 182

S.V 04/24