Hitachi ZAXIS 210F-FE-6N Forestry Excavator Operator’s Manual PDF

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Hitachi ZAXIS 210F-FE-6N Forestry Excavator Operator’s Manual – PDF DOWNLOAD

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Hitachi ZAXIS 210F-FE-6N Forestry Excavator Operator’s Manual – PDF DOWNLOAD

• P/N: OMT390728X19_81
• Language: English
• Division: Hitachi
• Product Lines: Forestry Excavator
• Associated Models: ZAXIS210F-FE-6N
• Series: ZAXIS-6 SERIES
• Serial: PIN: 1FFDC573_ _F212001—
• Additional Information: For complete service information, also see manuals T390765X19, PC15093.
  P/N: OMT390733X19_81

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Hitachi ZAXIS 210F-FE-6N Forestry Excavator Operator’s Manual – PDF DOWNLOAD

Contents 21
Safety—Safety and Operator Conveniences 27
Safety and Operator Convenience Features 27
Safety—General Precautions 29
Recognize Safety Information 29
Understand Signal Words 29
Follow Safety Instructions 30
Wear Protective Clothing 30
Protect Against Noise 31
Inspect Machine 31
General Precautions for Cab 31
Control Pattern 31
Prepare for Emergencies 32
Stay Clear of Moving Parts 32
Prevent Parts From Flying 33
Prevent Fires 34
In Case of Machine Fire 35
Prevent Burns 35
Prevent Battery Explosions 36
Beware of Exhaust Fumes 36
Beware of Asbestos and Silicon Dust and Other Contamination 36
Handle Fluids Safely−Avoid Fires 37
Handle Chemical Products Safely 37
Avoid High-Pressure Fluids 38
Avoid Injury from Attachment Falling Accident 38
Dispose of Waste Properly 39
Notes for Aftertreatment Device 39
Precautions for Communication Terminal 39
Safety—Operating Precautions 40
Use Handholds and Steps 40
Fasten Your Seat Belt 40
Heated and Ventilated Operator’s Seat 40
Adjust the Operator’s Seat 41
Ensure Safety Before Rising from or Leaving Operator’s Seat 41
Operate Only from Operator’s Seat 41
Prevent Acid Burns 42
Jump Starting 42
Install OPG Guard 43
Keep the Operator Protective Structure (OPS) in Place 43
Notes on Protection of Operator’s Station when the Machine Rolls Over 44
Restriction of Attachment Installation 45
Precautions for Operations 45
Investigate Job Site Beforehand 46
Move and Operate Machine Safely 47
Keep Person Clear from Working Area 47
Keep Riders off Machine 48
Provide Signals for Jobs Involving Multiple Machines 48
Confirm Direction of Machine to be Driven 48
Drive Machine Safely 49
Operating on Slopes 50
Avoid Injury from Rollaway Accidents 51
Avoid Injury from Back-Over and Swing Accidents 51
Avoid Tipping 52
Avoid Undercutting 52
Avoid Power Lines 53
Operate with Caution 53
Never Ride Attachment 53
Operate Boom With Care 53
Add and Operate Attachments Safely 54
Never Undercut a High Bank 54
Dig with Caution 54
Object Handling 55
Protect Against Flying Debris 55
Precautions for Lightning 56
Park Machine Safely 56
Transport Safely 57
Saw Chain Hazard 58
Safety—Maintenance Precautions 59
Practice Safe Maintenance 59
Warn Others of Service Work 60
Support Machine Properly 60
Replace Rubber Hoses Periodically 60
Precautions for Welding and Grinding 61
Avoid Heating Near Pressurized Fluid Lines 61
Avoid Applying Heat to Lines Containing Flammable Fluids 61
Precautions for Handling Accumulator and Gas Damper 61
Remove Paint Before Welding or Heating 62
Service Air Conditioning System Safely 62
Chain Shot Guard Inspection 63
Safety—Safety Signs and Other Instructions 65
Safety Signs and Other Instructions 65
Operation—Operator’s Station 94
Pedals, Levers, and Panels 94
Switch Panel 95
Switch Panel Functions 96
Rear Panel 97
Horn Button 98
Power Boost Button 98
Pilot Shutoff Lever 99
Engine Stop Switch 99
Left Console 100
Travel Alarm and Travel Alarm Cancel Switch 100
Cab Dome Light Switch 101
Horn Switch—Processor Only 101
Reversing Fan Switch—If Equipped 101
Max Speed Program Switch—If Equipped 102
Hydraulic Oil Tank Pressure Vent Switch—If Equipped 103
Right Console 104
Aftertreatment Device Regeneration Switch 105
Service and Access Lights Switch—If Equipped 106
Service ADVISOR™ Remote (SAR) Switch 107
USB Charge Port—If Equipped 108
Attachment Combo Switch—If Equipped 109
Cab Heater and Air Conditioner 110
Selecting Display Between Celsius and Fahrenheit 111
Operating the AM/FM Radio 112
Satellite Radio—If Equipped 114
Hydraulic Oil Level Alarm—If Equipped 116
Fire Extinguisher Mounting Location 117
Alternative Exit 117
Adjusting the Air Suspension Seat 119
Adjusting the Mechanical Suspension Seat—If Equipped 121
Adjusting Pilot Control Lever Console Height 121
Adjusting Pull-Down Sunshades—If Equipped 122
Side Monitor—If Equipped 123
Operation—Monitor Operation 124
Monitor 124
Monitor Functions 125
Aftertreatment Indicators Overview 127
Monitor Start-Up 128
Main Menu 129
Main Menu—Alarm List 130
Main Menu—Air Conditioner 137
Main Menu—Radio 139
Main Menu—Setting Menu 140
Main Menu—Setting Menu—Date and Time 141
Main Menu—Setting Menu—Attachment Adjustment—Processor Only 141
Main Menu—Setting Menu—Attachment Name Input 142
Main Menu—Setting Menu—Auto-Shutdown 142
Main Menu—Setting Menu—Aftertreatment Device Regeneration Inhibit 143
Main Menu—Setting Menu—Sub Meter Selection 144
Main Menu—Setting Menu—Rear View Camera Monitor 145
Main Menu—Setting Menu—Display Item Selection 146
Main Menu—Setting Menu—Brightness Adjustment 146
Main Menu—Setting Menu—Language 146
Main Menu—Setting Menu—Unit Selection 147
Main Menu—Setting Menu—Main Menu Sequence Change 147
Main Menu—Information Menu 148
Main Menu—Information Menu—Operation 149
Main Menu—Information Menu—Maintenance 150
Main Menu—Information Menu—Troubleshooting 150
Main Menu—Information Menu—Monitoring 151
Operation—Operating the Machine 152
Before Starting Work 152
Operator Ability 152
Inspect Machine Daily Before Starting 153
Battery Disconnect Switch 154
Starting Engine 155
Cold Weather Start Aid 156
Cold Weather Warm-Up 157
Operate Within Machine Limits 158
Travel Pedals and Levers 158
Control Levers 159
Attachment Combo Control Levers—If Equipped 161
Required Machine Stop Warning 161
Aftertreatment Device 163
Aftertreatment Device Regeneration 165
Selective Catalytic Reduction (SCR) System Overview 167
Service ADVISOR™ Remote (SAR) Software Delivery Process 168
Service ADVISOR™ Remote (SAR) Operation 169
Operating in Water and Mud 170
Driving Up a Steep or Slippery Slope 171
Lifting 172
Lower Boom With Engine Stopped 173
Parking the Machine 174
Loading Machine for Transport 175
Towing-Recovery Procedure 177
Machine Retrieval 177
Lifting the Machine 178
Maintenance—Machine 179
Required Emission-Related Information 179
Diesel Fuel 179
Diesel Fuel Specifications 179
Lubricity of Diesel Fuel 179
Handling and Storing Diesel Fuel 180
Biodiesel Fuel 180
Testing Diesel Fuel 180
Supplemental Diesel Fuel Additives 181
Fuel Filters 181
Minimizing the Effect of Cold Weather on Diesel Engines 182
Diesel Exhaust Fluid (DEF) — Use in Selective Catalytic Reduction (SCR) Equipped Engines 182
Refilling Diesel Exhaust Fluid (DEF) Tank 183
Testing Diesel Exhaust Fluid (DEF) 184
Storing Diesel Exhaust Fluid (DEF) 184
Disposal of Diesel Exhaust Fluid (DEF) 185
Alternative and Synthetic Lubricants 185
Mixing of Lubricants 185
Lubricant Storage 185
Diesel Engine Oil—Final Tier 4 and Stage IV 186
Oil Filters 186
Hydraulic Oil 187
Swing Gear Case and Travel Gear Case Oils 188
Pump Drive Gear Case Oil 188
Cab Tilt Oil—Rear Entry Cab Only 189
Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease 189
Diesel Engine Coolant 190
Water Quality for Mixing with Coolant Concentrate 190
Operating in Warm Temperature Climates 191
Testing Coolant Freeze Point 191
Disposing of Coolant 192
Maintenance—Periodic Maintenance 193
Service Machine at Specified Intervals 193
Check the Hour Meter Regularly 193
Prepare Machine for Maintenance 194
Open Access Doors for Service 195
Open Engine Cover for Service 196
Cab Tilting Procedure—Rear Entry Cab Only 197
Fuel Tank 197
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 198
Service Intervals 199
Required Parts 201
Maintenance—As Required 203
Remove and Clean Fuel Tank Inlet Screen 203
Clean or Replace Diesel Exhaust Fluid (DEF) Tank Fill Screen 204
Clean Cab Fresh Air and Cab Recirculating Air Filters 205
Check and Adjust Track Sag 209
Clean Rear Camera Lens—If Equipped 210
Clean Radiator Air Inlet Screens 211
Clean Auxiliary Hydraulic Cooler Screen—If Equipped 212
Lubricate Door Hinges 212
Check Windshield Washer Fluid Level—If Equipped 213
Clean and Tighten Battery Terminals 213
Replace High-Pressure Supply Filter—If Equipped 214
Replace Case Drain Filter—If Equipped 215
Maintenance—Every 10 Hours or Daily 216
Check Engine Oil Level 216
Check Engine Coolant Level 217
Check Hydraulic Tank Oil Level 218
Drain Water and Sediment From Fuel Tank Sump 221
Drain Primary Fuel Filter and Water Separator 221
Lubricate Front End Pin Joints 222
Lubricate Working Tool Pivots—If Equipped 224
Maintenance—Initial Service—50 Hours 225
Check and Adjust Fan Belt Tension 225
Maintenance—Every 50 Hours or Weekly 226
Lubricate Swing Bearing 226
Maintenance—Every 100 Hours 227
Inspect and Re-Torque Track Hardware 227
Maintenance—Every 250 Hours 228
Check Swing Gear Case Oil Level 228
Drain Water and Sediment From Hydraulic Tank 229
Check Pump Drive Gear Case Oil Level 231
Check Hybrid Battery Electrolyte Level—If Equipped 232
Check Travel Gear Case Oil Level 234
Check and Adjust Fan Belt Tension 234
Clean Primary Air Cleaner Element 235
Take Engine Oil Sample 235
Maintenance—Every 500 Hours 236
Lubricate Swing Bearing Gear 236
Check Air Intake Hoses 236
Drain and Refill Engine Oil and Replace Filter 237
Check Cab Tilt Oil Level—Rear Entry Cab Only 238
Clean Cooler Inlet Screen 238
Clean Radiator, Oil Cooler, Charge Air Cooler, and Fuel Cooler 239
Take Fluid Samples 239
Maintenance—Every 1000 Hours 240
Drain and Refill Swing Gear Case Oil 240
Replace Hydraulic Tank Oil Filter 241
Replace Pilot Oil Filter 243
Replace Primary Fuel Filter and Water Separator 245
Replace Final Fuel Filter 246
Drain and Refill Pump Drive Gear Case Oil 247
Check and Adjust Engine Valve Lash 247
Replace Fuel Tank Breather 248
Check Coolant Condition 248
Maintenance—Every 1500 Hours 249
Replace Air Cleaner Elements 249
Maintenance—Every 2000 Hours 250
Drain and Refill Travel Gear Case Oil 250
Maintenance—Every 4000 Hours 251
Drain, Flush, and Refill Engine Cooling System 251
Maintenance—Every 4500 Hours 255
Access Diesel Exhaust Fluid (DEF) Dosing Unit Filter 255
Change Diesel Exhaust Fluid (DEF) Dosing Unit Filter 256
Maintenance—Every 5000 Hours 257
Drain and Refill Hydraulic Tank Oil and Clean Suction Screen 257
Replace Hydraulic Tank Cap Breather Element 259
Drain and Refill Cab Tilt Oil—Rear Entry Cab Only 260
Miscellaneous—Machine 261
Clean Machine Regularly 261
Bleed Fuel System 261
Bleed Hydraulic System 262
Inspect and Clean Polycarbonate Windows 263
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump 264
Do Not Service Control Valves, Cylinders, Pumps, or Motors 264
Precautions for Alternator and Regulator 264
Handling, Checking, and Servicing Batteries Carefully 265
Using Battery Charger 266
Using Booster Batteries—24-Volt System 268
Replacing Batteries 268
Welding on Machine 269
Keep Electronic Control Unit Connectors Clean 269
Adding 12-Volt Accessories 269
JDLink™ Machine Monitoring System (MMS)—If Equipped 270
Replacing Fuses 271
Fluid Sampling Test Ports 272
Keep ROPS Installed Properly 272
Tool Mounting Provisions—If Equipped 273
Replacing Bucket Teeth—If Equipped 274
Replacing Bucket Tooth Tip—Heavy-Duty Bucket—If Equipped 275
Replacing Bucket Teeth—TK Series—If Equipped 275
Removing the Bucket—If Equipped 276
Inspect Seat Belt 276
Replacing Seat Belt 277
Track Sag General Information 277
Check Track Shoe Hardware 278
Hardware Torque Specifications 278
Unified Inch Bolt and Screw Torque Values 279
Metric Bolt and Screw Torque Values 280
Miscellaneous—Operational Checkout 281
Operational Checkout 281
Diagnostic Trouble Code Check 281
Operational Checks—Key Switch Off, Engine Off Checks 281
Operational Checks—Key Switch On, Engine Off Checks 284
Operational Checks—Key Switch On, Engine On Checks 294
Miscellaneous—Troubleshooting 327
Troubleshooting Procedure 327
Engine 328
Hydraulic System 333
Front Attachments Electrical Controls 334
Electrical System 335
Software Update 337
Miscellaneous—Storage 338
Prepare Machine for Storage 338
Monthly Storage Procedure 339
Preparing Engine for Long-Term Storage 340
Removing Engine From Long-Term Storage 341
Miscellaneous—Machine Numbers 342
Record Product Identification Number (PIN) 342
Record Engine Serial Number 342
Record Travel Motor Serial Numbers 343
Record Swing Motor Serial Number 343
Record Hydraulic Pump Serial Number 343
Keep Proof of Ownership 343
Keep Machines Secure 344
Miscellaneous—Specifications 345
Engine Specifications 345
Drain and Refill Capacities 346
Forestry Excavator Machine Specifications 347
Processor Machine Specifications 353
Forestry Excavator Working Ranges 359
Processor Working Ranges 361
Forestry Excavator Lift Capacity—Standard Duty and Heavy Duty Undercarriage: 2620 mm (8 ft 7 in) 363
Forestry Excavator Lift Capacity—Extra Heavy Duty Undercarriage: 2620 mm (8 ft 7 in) 365
Forestry Excavator Lift Capacity—Undercarriage: 2790 mm (9 ft 2 in) 366
Forestry Excavator Lift Capacity—Extra Heavy Duty Undercarriage: 2790 mm (9 ft 2 in) 367
Processor Lift Capacity—Standard Duty and Heavy Duty Undercarriage: 2620 mm (8 ft 7 in) 368
Processor Lift Capacity—Extra Heavy Duty Undercarriage: 2620 mm (8 ft 7 in) 370
Processor Lift Capacity—Undercarriage: 2790 mm (9 ft 2 in) 372
Processor Lift Capacity—Extra Heavy Duty Undercarriage: 2790 mm (9 ft 2 in) 374
Page Number 21
Section 1-1 27
Section 1-2 29
Section 1-3 40
Section 1-4 59
Section 1-5 65
Section 2-1 94
Section 2-2 124
Section 2-3 152
Section 3-1 179
Section 3-2 193
Section 3-3 203
Section 3-4 216
Section 3-5 225
Section 3-6 226
Section 3-7 227
Section 3-8 228
Section 3-9 236
Section 3-10 240
Section 3-11 249
Section 3-12 250
Section 3-13 251
Section 3-14 255
Section 3-15 257
Section 4-1 261
Section 4-2 281
Section 4-3 327
Section 4-4 338
Section 4-5 342
Section 4-6 345

S.V 04/24