Hitachi ZAXIS 210F-LL-6N Log Loader Operator’s Manual – PDF DOWNLOAD

Description

Hitachi ZAXIS 210F-LL-6N Log Loader Operator’s Manual – PDF DOWNLOAD

FILE DETAILS:

Hitachi ZAXIS 210F-LL-6N Log Loader Operator’s Manual – PDF DOWNLOAD

• P/N: OMT390729X19_71
• Language: English
• Division: Hitachi
• Product Lines: Log Loaders
• Publication Type: Operator’s Manuals
• Associated Models: ZAXIS210F-LL-6N
• Series: ZAXIS-6 SERIES
• Serial:
  • PIN: 1FFDC572_ _F216001—
• Additional Information: For complete service information also see T390766X19, PC15094

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Hitachi ZAXIS 210F-LL-6N Log Loader Operator’s Manual – PDF DOWNLOAD

Contents 23
Safety—Safety and Operator Conveniences 29
Safety and Operator Convenience Features 29
Safety—General Precautions 31
Recognize Safety Information 31
Understand Signal Words 31
Follow Safety Instructions 32
Wear Protective Clothing 32
Protect Against Noise 33
Inspect Machine 33
General Precautions for Cab 33
Control Pattern 33
Prepare for Emergencies 34
Stay Clear of Moving Parts 34
Prevent Parts From Flying 35
Prevent Fires 36
In Case of Machine Fire 37
Prevent Burns 37
Prevent Battery Explosions 38
Beware of Exhaust Fumes 38
Beware of Asbestos and Silicon Dust and Other Contamination 38
Handle Fluids Safely−Avoid Fires 39
Handle Chemical Products Safely 39
Avoid High-Pressure Fluids 40
Avoid Injury from Attachment Falling Accident 40
Dispose of Waste Properly 41
Notes for Aftertreatment Device 41
Precautions for Communication Terminal 41
Safety—Operating Precautions 42
Use Handholds and Steps 42
Fasten Your Seat Belt 42
Heated and Ventilated Operator’s Seat 42
Adjust the Operator’s Seat 43
Ensure Safety Before Rising from or Leaving Operator’s Seat 43
Operate Only from Operator’s Seat 43
Prevent Acid Burns 44
Jump Starting 44
Install OPG Guard 45
Keep the Operator Protective Structure (OPS) in Place 45
Notes on Protection of Operator’s Station when the Machine Rolls Over 46
Restriction of Attachment Installation 47
Precautions for Operations 47
Investigate Job Site Beforehand 48
Move and Operate Machine Safely 49
Keep Person Clear from Working Area 49
Keep Riders off Machine 50
Provide Signals for Jobs Involving Multiple Machines 50
Confirm Direction of Machine to be Driven 50
Drive Machine Safely 51
Operating on Slopes 52
Avoid Injury from Rollaway Accidents 53
Avoid Injury from Back-Over and Swing Accidents 53
Avoid Tipping 54
Avoid Undercutting 54
Avoid Power Lines 55
Operate with Caution 55
Never Ride Attachment 55
Operate Boom With Care 55
Add and Operate Attachments Safely 56
Never Undercut a High Bank 56
Dig with Caution 56
Object Handling 57
Protect Against Flying Debris 57
Precautions for Lightning 58
Park Machine Safely 58
Transport Safely 59
Safety—Maintenance Precautions 60
Practice Safe Maintenance 60
Warn Others of Service Work 61
Support Machine Properly 61
Replace Rubber Hoses Periodically 61
Precautions for Welding and Grinding 62
Avoid Heating Near Pressurized Fluid Lines 62
Avoid Applying Heat to Lines Containing Flammable Fluids 62
Precautions for Handling Accumulator and Gas Damper 62
Remove Paint Before Welding or Heating 63
Service Air Conditioning System Safely 63
Safety—Safety Signs and Other Instructions 64
Safety Signs and Other Instructions 64
Operation—Operator’s Station 92
Pedals, Levers, and Panels 92
Switch Panel 93
Switch Panel Functions 94
Rear Panel 95
Horn Button 96
Power Boost Button 97
Pilot Shutoff Lever 97
Engine Stop Switch 98
Left Console 98
Travel Alarm and Travel Alarm Cancel Switch 99
Cab Dome Light Switch 99
Reversing Fan Switch—If Equipped 99
Max Speed Program Switch—If Equipped 100
Ground Saw Switch—If Equipped 100
Hydraulic Oil Tank Pressure Vent Switch—If Equipped 101
Right Console 102
Aftertreatment Device Regeneration Switch 103
Service and Access Lights Switch—If Equipped 104
Service ADVISOR™ Remote (SAR) Switch 105
USB Charge Port—If Equipped 106
Cab Heater and Air Conditioner 107
Selecting Display Between Celsius and Fahrenheit 108
Operating the AM/FM Radio 109
Satellite Radio—If Equipped 111
Hydraulic Oil Level Alarm—If Equipped 113
Fire Extinguisher Mounting Location 114
Alternative Exit 114
Adjusting the Air Suspension Seat 116
Adjusting the Mechanical Suspension Seat—If Equipped 118
Adjusting Pilot Control Lever Console Height 118
Adjusting Pull-Down Sunshades—If Equipped 119
Side Monitor—If Equipped 120
Operation—Monitor Operation 121
Monitor 121
Monitor Functions 122
Aftertreatment Indicators Overview 124
Monitor Start-Up 125
Main Menu 126
Main Menu—Alarm List 127
Main Menu—Air Conditioner 134
Main Menu—Radio 136
Main Menu—Setting Menu 137
Main Menu—Setting Menu—Date and Time 138
Main Menu—Setting Menu—Attachment Name Input 138
Main Menu—Setting Menu—Auto-Shutdown 139
Main Menu—Setting Menu—Aftertreatment Device Regeneration Inhibit 140
Main Menu—Setting Menu—Sub Meter Selection 141
Main Menu—Setting Menu—Rear View Camera Monitor 142
Main Menu—Setting Menu—Display Item Selection 143
Main Menu—Setting Menu—Brightness Adjustment 143
Main Menu—Setting Menu—Language 143
Main Menu—Setting Menu—Unit Selection 144
Main Menu—Setting Menu—Main Menu Sequence Change 144
Main Menu—Information Menu 145
Main Menu—Information Menu—Operation 146
Main Menu—Information Menu—Maintenance 147
Main Menu—Information Menu—Troubleshooting 147
Main Menu—Information Menu—Monitoring 148
Operation—Operating the Machine 149
Before Starting Work 149
Operator Ability 149
Inspect Machine Daily Before Starting 150
Battery Disconnect Switch 151
Starting Engine 152
Cold Weather Start Aid 153
Cold Weather Warm-Up 154
Operate Within Machine Limits 155
Travel Pedals and Levers 155
Control Levers 156
Required Machine Stop Warning 158
Aftertreatment Device 160
Aftertreatment Device Regeneration 162
Selective Catalytic Reduction (SCR) System Overview 164
Service ADVISOR™ Remote (SAR) Software Delivery Process 165
Service ADVISOR™ Remote (SAR) Operation 166
Operating in Water and Mud 167
Driving Up a Steep or Slippery Slope 168
Lower Boom With Engine Stopped 168
Parking the Machine 169
Loading Machine for Transport 170
Towing-Recovery Procedure 172
Machine Retrieval 172
Lifting the Machine 173
Maintenance—Machine 174
Required Emission-Related Information 174
Diesel Fuel 174
Diesel Fuel Specifications 174
Lubricity of Diesel Fuel 174
Handling and Storing Diesel Fuel 175
Biodiesel Fuel 175
Testing Diesel Fuel 175
Supplemental Diesel Fuel Additives 176
Fuel Filters 176
Minimizing the Effect of Cold Weather on Diesel Engines 177
Diesel Exhaust Fluid (DEF) — Use in Selective Catalytic Reduction (SCR) Equipped Engines 177
Refilling Diesel Exhaust Fluid (DEF) Tank 178
Testing Diesel Exhaust Fluid (DEF) 179
Storing Diesel Exhaust Fluid (DEF) 179
Disposal of Diesel Exhaust Fluid (DEF) 180
Alternative and Synthetic Lubricants 180
Mixing of Lubricants 180
Lubricant Storage 180
Diesel Engine Oil—Final Tier 4 and Stage IV 181
Oil Filters 181
Hydraulic Oil 182
Swing Gear Case and Travel Gear Case Oils 183
Pump Drive Gear Case Oil 183
Cab Tilt Oil—Rear Entry Cab Only 184
Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease 184
Diesel Engine Coolant 185
Water Quality for Mixing with Coolant Concentrate 185
Operating in Warm Temperature Climates 186
Testing Coolant Freeze Point 186
Disposing of Coolant 187
Maintenance—Periodic Maintenance 188
Service Machine at Specified Intervals 188
Check the Hour Meter Regularly 188
Prepare Machine for Maintenance 189
Open Access Doors for Service 190
Open Engine Cover for Service 191
Cab Tilting Procedure—Rear Entry Cab Only 192
Fuel Tank 192
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 193
Service Intervals 194
Required Parts 196
Maintenance—As Required 198
Remove and Clean Fuel Tank Inlet Screen 198
Clean or Replace Diesel Exhaust Fluid (DEF) Tank Fill Screen 199
Clean Cab Fresh Air and Cab Recirculating Air Filters 200
Check and Adjust Track Sag 204
Clean Rear Camera Lens—If Equipped 205
Clean Radiator Air Inlet Screens 206
Clean Auxiliary Hydraulic Cooler Screen—If Equipped 207
Lubricate Door Hinges 207
Check Windshield Washer Fluid Level—If Equipped 208
Clean and Tighten Battery Terminals 208
Maintenance—Every 10 Hours or Daily 209
Check Engine Oil Level 209
Check Engine Coolant Level 210
Check Hydraulic Tank Oil Level 211
Drain Water and Sediment From Fuel Tank Sump 214
Drain Primary Fuel Filter and Water Separator 214
Lubricate Front End Pin Joints 215
Lubricate Working Tool Pivots—If Equipped 216
Maintenance—Initial Service—50 Hours 217
Check and Adjust Fan Belt Tension 217
Maintenance—Every 50 Hours or Weekly 218
Lubricate Swing Bearing 218
Maintenance—Every 100 Hours 219
Inspect and Re-Torque Track Hardware 219
Maintenance—Every 250 Hours 220
Check Swing Gear Case Oil Level 220
Drain Water and Sediment From Hydraulic Tank 221
Check Pump Drive Gear Case Oil Level 223
Check Hybrid Battery Electrolyte Level—If Equipped 224
Check Travel Gear Case Oil Level 226
Check and Adjust Fan Belt Tension 226
Clean Primary Air Cleaner Element 227
Take Engine Oil Sample 227
Maintenance—Every 500 Hours 228
Lubricate Swing Bearing Gear 228
Check Air Intake Hoses 228
Drain and Refill Engine Oil and Replace Filter 229
Check Cab Tilt Oil Level—Rear Entry Cab Only 230
Clean Cooler Inlet Screen 230
Clean Radiator, Oil Cooler, Charge Air Cooler, and Fuel Cooler 231
Take Fluid Samples 231
Maintenance—Every 1000 Hours 232
Drain and Refill Swing Gear Case Oil 232
Replace Hydraulic Tank Oil Filter 233
Replace Pilot Oil Filter 235
Replace Primary Fuel Filter and Water Separator 237
Replace Final Fuel Filter 238
Drain and Refill Pump Drive Gear Case Oil 239
Check and Adjust Engine Valve Lash 239
Replace Fuel Tank Breather 240
Check Coolant Condition 240
Maintenance—Every 1500 Hours 241
Replace Air Cleaner Elements 241
Maintenance—Every 2000 Hours 242
Drain and Refill Travel Gear Case Oil 242
Maintenance—Every 4000 Hours 243
Drain, Flush, and Refill Engine Cooling System 243
Maintenance—Every 4500 Hours 247
Access Diesel Exhaust Fluid (DEF) Dosing Unit Filter 247
Change Diesel Exhaust Fluid (DEF) Dosing Unit Filter 248
Maintenance—Every 5000 Hours 249
Drain and Refill Hydraulic Tank Oil and Clean Suction Screen 249
Replace Hydraulic Tank Cap Breather Element 251
Drain and Refill Cab Tilt Oil—Rear Entry Cab Only 252
Miscellaneous—Machine 253
Clean Machine Regularly 253
Bleed Fuel System 253
Bleed Hydraulic System 254
Inspect and Clean Polycarbonate Windows 255
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump 256
Do Not Service Control Valves, Cylinders, Pumps, or Motors 256
Precautions for Alternator and Regulator 256
Handling, Checking, and Servicing Batteries Carefully 257
Using Battery Charger 258
Using Booster Batteries—24-Volt System 259
Replacing Batteries 259
Welding on Machine 260
Keep Electronic Control Unit Connectors Clean 260
Adding 12-Volt Accessories 260
JDLink™ Machine Monitoring System (MMS)—If Equipped 261
Replacing Fuses 262
Fluid Sampling Test Ports 263
Keep ROPS Installed Properly 263
Tool Mounting Provisions—If Equipped 264
Inspect Seat Belt 264
Replacing Seat Belt 265
Track Sag General Information 265
Check Track Shoe Hardware 266
Hardware Torque Specifications 266
Unified Inch Bolt and Screw Torque Values 267
Metric Bolt and Screw Torque Values 268
Miscellaneous—Operational Checkout 269
Operational Checkout 269
Diagnostic Trouble Code Check 269
Operational Checks—Key Switch Off, Engine Off Checks 269
Operational Checks—Key Switch On, Engine Off Checks 272
Operational Checks—Key Switch On, Engine On Checks 282
Miscellaneous—Troubleshooting 317
Troubleshooting Procedure 317
Engine 318
Hydraulic System 323
Front Attachments Electrical Controls 325
Electrical System 326
Software Update 328
Miscellaneous—Storage 329
Prepare Machine for Storage 329
Monthly Storage Procedure 330
Preparing Engine for Long-Term Storage 331
Removing Engine From Long-Term Storage 332
Miscellaneous—Machine Numbers 333
Record Product Identification Number (PIN) 333
Record Engine Serial Number 333
Record Travel Motor Serial Numbers 334
Record Swing Motor Serial Number 334
Record Hydraulic Pump Serial Number 334
Keep Proof of Ownership 334
Keep Machines Secure 335
Miscellaneous—Specifications 336
Engine Specifications 336
Drain and Refill Capacities 337
Log Loader Live Heel Grapple Machine Specifications 338
Log Loader Butt N Top Machine Specifications 343
Log Loader Power Clam Machine Specifications 348
Log Loader Live Heel Working Ranges 353
Log Loader Butt N Top Working Ranges 355
Log Loader Power Clam Working Ranges 357
Log Loader Live Heel Grapple Lift Capacity—Heavy Duty Undercarriage: 2620 mm (8 ft 7 in) 359
Log Loader Live Heel Grapple Lift Capacity—Extra Heavy Duty Undercarriage: 2620 mm (8 ft 7 in) 361
Log Loader Live Heel Grapple Lift Capacity—Undercarriage: 2920 mm (9 ft 2 in) 363
Log Loader Butt N Top and Power Clam Lift Capacity—Heavy Duty Undercarriage: 2620 mm (8 ft 7 in) 365
Log Loader Butt N Top and Power Clam Lift Capacity—Extra Heavy Duty Undercarriage: 2620 mm (8 ft 7 in) 367
Log Loader Butt N Top and Power Clam Lift Capacity—Undercarriage: 2920 mm (9 ft 2 in) 369
Log Loader Butt N Top and Power Clam Lift Capacity—Extra Heavy Duty Undercarriage: 2920 mm (9 ft 2 in) 371
Page Number 23
Section 1-1 29
Section 1-2 31
Section 1-3 42
Section 1-4 60
Section 1-5 64
Section 2-1 92
Section 2-2 121
Section 2-3 149
Section 3-1 174
Section 3-2 188
Section 3-3 198
Section 3-4 209
Section 3-5 217
Section 3-6 218
Section 3-7 219
Section 3-8 220
Section 3-9 228
Section 3-10 232
Section 3-11 241
Section 3-12 242
Section 3-13 243
Section 3-14 247
Section 3-15 249
Section 4-1 253
Section 4-2 269
Section 4-3 317
Section 4-4 329
Section 4-5 333
Section 4-6 336

S.V 04/24