Hitachi ZAXIS 240F-3 Processor Operator’s Manual OMT231461 PDF

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Hitachi ZAXIS 240F-3 Processor Operator’s Manual OMT231461 – PDF DOWNLOAD

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Hitachi ZAXIS 240F-3 Processor Operator’s Manual OMT231461 – PDF DOWNLOAD

P/N: OMT231461_81
Language: English
Division: Hitachi
Product Lines: Processors
Publication Type: Operator’s Manuals
Associated Models: ZAXIS240F-3
Series: ZAXIS-3 SERIES
For complete service information also see: PC10052, T231530

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Hitachi ZAXIS 240F-3 Processor Operator’s Manual OMT231461 – PDF DOWNLOAD

Contents 7
Safety—Safety and Operator Conveniences 11
Safety and Operator Convenience Features 11
Safety—General Precautions 12
Recognize Safety Information 12
Follow Safety Instructions 12
Operate Only If Qualified 12
Wear Protective Equipment 13
Inspect Machine 13
Stay Clear of Moving Parts 13
Avoid High-Pressure Fluids 14
Avoid High-Pressure Oils 14
Beware of Exhaust Fumes 15
Prevent Fires 15
In Case of Machine Fire 16
Clean Debris from Machine 16
Prevent Battery Explosions 16
Handle Chemical Products Safely 17
Decommissioning — Proper Recycling and Disposal of Fluids and Components 17
Prepare for Emergencies 18
Control Pattern 18
Safety—Operating Precautions 19
Use Steps and Handholds Correctly 19
Start Only From Operator’s Seat 19
Use and Maintain Seat Belt 19
Prevent Unintended Machine Movement 20
Operate Machine Safely 20
Avoid Work Site Hazards 21
Keep Riders Off Machine 21
Use Care When Swinging Machine 22
Travel Safely 22
Operate Booms With Care 22
Avoid Power Lines 23
Avoid Backover Accidents 23
Avoid Machine Tip Over 24
Operating On Slopes 24
Add and Operate Attachments Safely 24
Keep the Operator Protective Structure (OPS) in Place 25
Inspect and Maintain Operator Protective Structures and Guards 25
Safety—Maintenance Precautions 26
Park and Prepare for Service Safely 26
Service Machines Safely 26
Service Cooling System Safely 26
Prevent Acid Burns 27
Remove Paint Before Welding or Heating 27
Make Welding Repairs Safely 28
Drive Metal Pins Safely 28
Safety—Safety Signs 29
Safety Signs 29
Operation—Operator’s Station 31
Pedals, Levers, and Panels 31
Control Lever Switches 31
Monitor Panel 32
Monitor Panel Functions 33
Front Switch Panel 34
Front Switch Panel Functions 35
Switch Panel 35
Pilot Shutoff Lever 36
Horn Switch 36
Travel Alarm and Travel Alarm Cancel Switch 36
Seat Heater Switch—If Equipped 37
Reversing Cooling Fan Switch—If Equipped 37
Cab Heater and Air Conditioner 38
Selecting Display Between Celsius and Fahrenheit 39
Operating the AM/FM Radio 39
Cab Door Handles 40
Opening Side Windows 40
Secondary Exit 41
Adjusting the Mechanical Suspension Seat 41
Adjusting the Air Suspension Seat—If Equipped 42
Adjusting Pilot Control Lever Console Height 43
Fire Extinguisher 43
Hydraulic Oil Tank Pressure Vent—If Equipped 44
Operation—Operating the Machine 45
Before Starting Work 45
Operator’s Daily Machine Check Before Starting 45
Starting Engine 46
Timer Operation 47
Preset Timer for Heater Start 47
Cold Weather Warm-Up 48
Travel Pedals and Levers 49
Control Levers 50
Control Lever Pattern Operation 51
Operating In Water and Mud 51
Driving Up a Steep or Slippery Slope 52
Lower Boom With Engine Stopped 52
Parking the Machine 53
Loading Machine On Trailer 53
Towing Machine 54
Tiedown Points 54
Machine Recovery 54
Maintenance—Machine 55
Diesel Fuel 55
Low Sulfur Diesel Fuel Conditioner 55
Handling and Storing Diesel Fuel 55
Alternative and Synthetic Lubricants 56
Diesel Engine Oil — Tier 3 and Stage IIIA 56
Diesel Engine Oil and Filter Service Intervals 57
Hydraulic Oil 58
Swing Gear Case, Travel Gear Case and Pump Gear Case Oils 60
Lubricant Storage 60
Mixing of Lubricants 60
Track Adjuster, Working Tool Pivots, Swing Bearing, and Swing Gear Grease 61
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 62
Drain Intervals for Diesel Engine Coolant 63
John Deere COOL-GARD™ II Coolant Extender 63
Supplemental Coolant Additives 64
Operating in Warm Temperature Climates 64
Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender 65
Testing Diesel Engine Coolant 66
Maintenance—Periodic Maintenance 67
Service Machine at Specified Intervals 67
Check the Hour Meter Regularly 67
Prepare Machine for Maintenance 67
Open Access Doors for Service 67
Open Engine Cover for Service 68
Fuel Tank 68
Periodic Maintenance Record Keeping System 69
Maintenance—As Required 72
Drain Water Separators 72
Clean Fuel Tank Inlet Screen 73
Clean Fuel Suction Screen 73
Drain Fuel Tank Sump 73
Windshield Washer Fluid Level 74
Clean Air Cleaner Dust Valve 74
Clean Air Inlet Screen and Cooling Package 74
Check Track Sag 75
Adjust Track Sag 76
Check Coolant 76
Replace High Pressure Supply Filter 77
Replace Case Drain Filter 77
Maintenance—Every 10 Hours or Daily 78
Lubricate Front End Pin Joints 78
Check Hydraulic Tank Oil Level 79
Check Engine Oil Level 82
Check Coolant Level 82
Maintenance—Every 50 Hours 83
Lubricate Swing Bearing 83
Inspect and Re-Torque Track Hardware 83
Maintenance—Every 250 Hours 84
Check Swing Gear Case Oil Level 84
Drain Hydraulic Tank Sump 85
Check Pump Drive Gear Case Oil Level 86
Clean Primary Air Cleaner Element 87
Check Battery Electrolyte Level and Terminals 88
Check Travel Gear Case Oil Level 90
Inspect and Re-Torque Track Hardware 91
Take Engine Oil Sample 91
Maintenance—Every 500 Hours 92
Lubricate Swing Bearing Gear 92
Change Engine Oil and Replace Filter 93
Replace Fuel Prefilter Element 94
Replace Fuel Main Filter Element 94
Check Air Intake Hoses 94
Clean Cab Fresh Air and Recirculating Air Filters 95
Take Fluid Samples 96
Maintenance—Every 1000 Hours 97
Change Swing Gear Case Oil 97
Replace Hydraulic Oil Tank Oil Filter 97
Replace Pilot Oil Filter 100
Clean the Engine Crankcase Ventilation Tube 102
Change Pump Drive Gear Case Oil 102
Inspect Fan Belt 103
Replace Air Cleaner Elements 104
Replace Air Cleaner Dust Valve 104
Check Coolant 105
Replace Fuel Tank Breather (S N 240073— ) 105
Maintenance—Every 1500 Hours 106
Change Hydraulic Tank Zinc-Based Oil, Clean Suction Screen 106
Maintenance—Every 2000 Hours 108
Check and Adjust Engine Valve Lash 108
Change Travel Gear Case Oil 108
Maintenance—Every 5000 Hours 109
Change Hydraulic Tank Zinc-Free Oil, Clean Suction Screen 109
Replace Hydraulic Cap Breather Element—If Equipped 111
Replace Hydraulic Tank Vent Cap Filter—If Equipped 111
Maintenance—Every 6000 Hours 113
Drain Cooling System 113
Cooling System Fill and Deaeration Procedure 114
Miscellaneous—Machine 115
Inspect and Clean Polycarbonate Windows 115
Check and Adjust Air Conditioner Belt 116
Bleed Fuel System 116
Do Not Service or Adjust Injection Nozzles or High Pressure Fuel Pump 117
Do Not Service Control Valves, Cylinders, Pumps, or Motors 117
Precautions for Alternator and Regulator 118
JDLink™ Machine Monitoring System (MMS)—If Equipped 118
Using Booster Batteries—24-Volt System 118
Handling, Checking, and Servicing Batteries Carefully 119
Using Battery Charger 120
Replacing Batteries 121
Adding 12—Volt Accessories 122
Replacing Fuses 122
Fluid Sampling Test Ports—If Equipped 127
Welding On Machine 127
Clean Machine Regularly 128
Check and Clean Windshield Regularly 128
Track Sag General Information 128
Unified Inch Bolt and Screw Torque Values 129
Metric Bolt and Screw Torque Values 130
Miscellaneous—Operational Checkout 131
Operational Checkout 131
Diagnostic Trouble Codes Check 131
Operational Checks—Key Switch OFF, Engine OFF 131
Operational Checks—Key Switch ON, Engine OFF 132
Operational Checks—Key Switch ON, Engine ON 138
Miscellaneous—Troubleshooting 169
Troubleshooting Procedure 169
Engine 170
Electrical System 173
Front Attachments Electrical Controls 175
Hydraulic System 176
Miscellaneous—Storage 178
Prepare Machine for Storage 178
Monthly Storage Procedure 178
Miscellaneous—Machine Numbers 180
Record Product Identification Number (PIN) 180
Record Engine Serial Number 180
Record Travel Motor Serial Numbers 180
Record Swing Motor Serial Number 181
Record Hydraulic Pump Serial Number 181
Keep Proof of Ownership 181
Keep Machines Secure 182
Miscellaneous—Specifications 183
Zaxis 240F-3 Engine Specifications 183
Zaxis 240F-3 Drain and Refill Capacities 183
Zaxis 240F-3 Processor Machine Specifications 184
Zaxis 240F-3 Processor Working Ranges 186
Zaxis 240F-3 Processor—Lift Capacity, kg (lb) 188
Page Number 7
Section 1-1 11
Section 1-2 12
Section 1-3 19
Section 1-4 26
Section 1-5 29
Section 2-1 31
Section 2-2 45
Section 3-1 55
Section 3-2 67
Section 3-3 72
Section 3-4 78
Section 3-5 83
Section 3-6 84
Section 3-7 92
Section 3-8 97
Section 3-9 106
Section 3-10 108
Section 3-11 109
Section 3-12 113
Section 4-1 115
Section 4-2 131
Section 4-3 169
Section 4-4 178
Section 4-5 180
Section 4-6 183

S.V 04/24