Hitachi ZAXIS 260F-FE-6n 260FLC-FE-6n Excavator Operator’s Manual PDF

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Hitachi ZAXIS 260F-FE-6n 260FLC-FE-6n Forestry Excavator Operator’s Manual – PDF DOWNLOAD

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Hitachi ZAXIS 260F-FE-6n 260FLC-FE-6n Forestry Excavator Operator’s Manual – PDF DOWNLOAD

P/N: OMT390731X19_81
Language: English
Division: Hitachi
Product Lines: Forestry Excavator
Publication Type: Operator’s Manuals
Associated Models: ZAXIS260F-FE-6N, ZAXIS260FLC-FE-6N
Series: ZAXIS-6 SERIES
Serial: PIN: 1FFDC272_ _F260001
For complete service information also see: T390767X19, PC15095

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Hitachi ZAXIS 260F-FE-6n 260FLC-FE-6n Forestry Excavator Operator’s Manual – PDF DOWNLOAD

Contents 23
Safety—Safety and Operator Conveniences 29
Safety and Operator Convenience Features 29
Safety—General Precautions 31
Recognize Safety Information 31
Understand Signal Words 31
Follow Safety Instructions 32
Wear Protective Clothing 32
Protect Against Noise 33
Inspect Machine 33
General Precautions for Cab 33
Control Pattern 33
Prepare for Emergencies 34
Stay Clear of Moving Parts 34
Prevent Parts From Flying 35
Prevent Fires 36
In Case of Machine Fire 37
Prevent Burns 37
Prevent Battery Explosions 38
Beware of Exhaust Fumes 38
Beware of Asbestos and Silicon Dust and Other Contamination 38
Handle Fluids Safely−Avoid Fires 39
Handle Chemical Products Safely 39
Avoid High-Pressure Fluids 40
Avoid Injury from Attachment Falling Accident 40
Dispose of Waste Properly 41
Notes for Aftertreatment Device 41
Precautions for Communication Terminal 41
Safety—Operating Precautions 42
Use Handholds and Steps 42
Fasten Your Seat Belt 42
Heated and Ventilated Operator’s Seat 42
Adjust the Operator’s Seat 43
Ensure Safety Before Rising from or Leaving Operator’s Seat 43
Operate Only from Operator’s Seat 43
Prevent Acid Burns 44
Jump Starting 44
Install OPG Guard 45
Keep the Operator Protective Structure (OPS) in Place 45
Notes on Protection of Operator’s Station when the Machine Rolls Over 46
Restriction of Attachment Installation 47
Precautions for Operations 47
Investigate Job Site Beforehand 48
Move and Operate Machine Safely 49
Keep Person Clear from Working Area 49
Keep Riders off Machine 50
Provide Signals for Jobs Involving Multiple Machines 50
Confirm Direction of Machine to be Driven 50
Drive Machine Safely 51
Operating on Slopes 52
Avoid Injury from Rollaway Accidents 53
Avoid Injury from Back-Over and Swing Accidents 53
Avoid Tipping 54
Avoid Undercutting 54
Avoid Power Lines 55
Operate with Caution 55
Never Ride Attachment 55
Operate Boom With Care 55
Add and Operate Attachments Safely 56
Never Undercut a High Bank 56
Dig with Caution 56
Object Handling 57
Protect Against Flying Debris 57
Precautions for Lightning 58
Park Machine Safely 58
Transport Safely 59
Saw Chain Hazard 60
Safety—Maintenance Precautions 61
Practice Safe Maintenance 61
Warn Others of Service Work 62
Support Machine Properly 62
Replace Rubber Hoses Periodically 62
Precautions for Welding and Grinding 63
Avoid Heating Near Pressurized Fluid Lines 63
Avoid Applying Heat to Lines Containing Flammable Fluids 63
Precautions for Handling Accumulator and Gas Damper 63
Remove Paint Before Welding or Heating 64
Service Air Conditioning System Safely 64
Chain Shot Guard Inspection 65
Safety—Safety Signs and Other Instructions 67
Safety Signs and Other Instructions 67
Operation—Operator’s Station 96
Pedals, Levers, and Panels 96
Switch Panel 97
Switch Panel Functions 98
Rear Panel 99
Horn Button 100
Power Boost Button 100
Pilot Shutoff Lever 101
Engine Stop Switch 101
Left Console 102
Travel Alarm and Travel Alarm Cancel Switch 102
Cab Dome Light Switch 103
Horn Switch—Processor Only 103
Reversing Fan Switch—If Equipped 103
Max Speed Program Switch—If Equipped 104
Hydraulic Oil Tank Pressure Vent Switch—If Equipped 105
Right Console 106
Aftertreatment Device Regeneration Switch 107
Service and Access Lights Switch—If Equipped 108
Service ADVISOR™ Remote (SAR) Switch 109
USB Charge Port—If Equipped 110
Attachment Combo Switch—If Equipped 111
Cab Heater and Air Conditioner 112
Selecting Display Between Celsius and Fahrenheit 113
Operating the AM/FM Radio 114
Satellite Radio—If Equipped 116
Hydraulic Oil Level Alarm—If Equipped 118
Fire Extinguisher Mounting Location 119
Alternative Exit 119
Adjusting the Air Suspension Seat 121
Adjusting the Mechanical Suspension Seat—If Equipped 123
Adjusting Pilot Control Lever Console Height 123
Adjusting Pull-Down Sunshades—If Equipped 124
Side Monitor—If Equipped 125
Operation—Monitor Operation 126
Monitor 126
Monitor Functions 127
Aftertreatment Indicators Overview 129
Monitor Start-Up 130
Main Menu 131
Main Menu—Alarm List 132
Main Menu—Air Conditioner 139
Main Menu—Radio 141
Main Menu—Setting Menu 142
Main Menu—Setting Menu—Date and Time 143
Main Menu—Setting Menu—Attachment Adjustment—Processor Only 143
Main Menu—Setting Menu—Attachment Name Input 144
Main Menu—Setting Menu—Auto-Shutdown 144
Main Menu—Setting Menu—Aftertreatment Device Regeneration Inhibit 145
Main Menu—Setting Menu—Sub Meter Selection 146
Main Menu—Setting Menu—Rear View Camera Monitor 147
Main Menu—Setting Menu—Display Item Selection 148
Main Menu—Setting Menu—Brightness Adjustment 148
Main Menu—Setting Menu—Language 148
Main Menu—Setting Menu—Unit Selection 149
Main Menu—Setting Menu—Main Menu Sequence Change 149
Main Menu—Information Menu 150
Main Menu—Information Menu—Operation 151
Main Menu—Information Menu—Maintenance 152
Main Menu—Information Menu—Troubleshooting 152
Main Menu—Information Menu—Monitoring 153
Operation—Operating the Machine 154
Before Starting Work 154
Operator Ability 154
Inspect Machine Daily Before Starting 155
Battery Disconnect Switch 156
Starting Engine 157
Cold Weather Start Aid 158
Cold Weather Warm-Up 159
Operate Within Machine Limits 160
Travel Pedals and Levers 160
Control Levers 161
Attachment Combo Control Levers—If Equipped 163
Required Machine Stop Warning 163
Aftertreatment Device 165
Aftertreatment Device Regeneration 167
Selective Catalytic Reduction (SCR) System Overview 169
Service ADVISOR™ Remote (SAR) Software Delivery Process 170
Service ADVISOR™ Remote (SAR) Operation 171
Operating in Water and Mud 172
Driving Up a Steep or Slippery Slope 173
Lifting 174
Lower Boom With Engine Stopped 175
Parking the Machine 176
Loading Machine for Transport 177
Towing-Recovery Procedure 179
Machine Retrieval 179
Lifting the Machine 180
Maintenance—Machine 181
Required Emission-Related Information 181
Diesel Fuel 181
Diesel Fuel Specifications 181
Lubricity of Diesel Fuel 181
Handling and Storing Diesel Fuel 182
Biodiesel Fuel 182
Testing Diesel Fuel 182
Supplemental Diesel Fuel Additives 183
Fuel Filters 183
Minimizing the Effect of Cold Weather on Diesel Engines 184
Diesel Exhaust Fluid (DEF) — Use in Selective Catalytic Reduction (SCR) Equipped Engines 184
Refilling Diesel Exhaust Fluid (DEF) Tank 185
Testing Diesel Exhaust Fluid (DEF) 186
Storing Diesel Exhaust Fluid (DEF) 186
Disposal of Diesel Exhaust Fluid (DEF) 187
Alternative and Synthetic Lubricants 187
Mixing of Lubricants 187
Lubricant Storage 187
Diesel Engine Oil—Final Tier 4 and Stage IV 188
Oil Filters 188
Hydraulic Oil 189
Swing Gear Case and Travel Gear Case Oils 190
Pump Drive Gear Case Oil 190
Cab Tilt Oil—Rear Entry Cab Only 191
Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease 191
Diesel Engine Coolant 192
Water Quality for Mixing with Coolant Concentrate 192
Operating in Warm Temperature Climates 193
Testing Coolant Freeze Point 193
Disposing of Coolant 194
Maintenance—Periodic Maintenance 195
Service Machine at Specified Intervals 195
Check the Hour Meter Regularly 195
Prepare Machine for Maintenance 196
Open Access Doors for Service 197
Open Engine Cover for Service 198
Cab Tilting Procedure—Rear Entry Cab Only 199
Fuel Tank 199
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 200
Service Intervals 201
Required Parts 203
Maintenance—As Required 205
Remove and Clean Fuel Tank Inlet Screen 205
Clean or Replace Diesel Exhaust Fluid (DEF) Tank Fill Screen 206
Clean Cab Fresh Air and Cab Recirculating Air Filters 207
Check and Adjust Track Sag 211
Clean Rear Camera Lens—If Equipped 212
Clean Radiator Air Inlet Screens 213
Clean Auxiliary Hydraulic Cooler Screen—If Equipped 214
Lubricate Door Hinges 214
Check Windshield Washer Fluid Level—If Equipped 215
Clean and Tighten Battery Terminals 215
Replace High-Pressure Supply Filter—If Equipped 216
Replace Case Drain Filter—If Equipped 217
Maintenance—Every 10 Hours or Daily 218
Check Engine Oil Level 218
Check Engine Coolant Level 219
Check Hydraulic Tank Oil Level 220
Drain Water and Sediment From Fuel Tank Sump 223
Drain Primary Fuel Filter and Water Separator 223
Lubricate Front End Pin Joints 224
Lubricate Working Tool Pivots—If Equipped 226
Maintenance—Initial Service—50 Hours 227
Check and Adjust Fan Belt Tension 227
Maintenance—Every 50 Hours or Weekly 228
Lubricate Swing Bearing 228
Maintenance—Every 100 Hours 229
Inspect and Re-Torque Track Hardware 229
Maintenance—Every 250 Hours 230
Check Swing Gear Case Oil Level 230
Drain Water and Sediment From Hydraulic Tank 231
Check Pump Drive Gear Case Oil Level 233
Check Hybrid Battery Electrolyte Level—If Equipped 234
Check Travel Gear Case Oil Level 236
Check and Adjust Fan Belt Tension 236
Clean Primary Air Cleaner Element 237
Take Engine Oil Sample 237
Maintenance—Every 500 Hours 238
Lubricate Swing Bearing Gear 238
Check Air Intake Hoses 238
Drain and Refill Engine Oil and Replace Filter 239
Check Cab Tilt Oil Level—Rear Entry Cab Only 240
Clean Cooler Inlet Screen 240
Clean Radiator, Oil Cooler, Charge Air Cooler, and Fuel Cooler 241
Take Fluid Samples 241
Maintenance—Every 1000 Hours 242
Drain and Refill Swing Gear Case Oil 242
Replace Hydraulic Tank Oil Filter 243
Replace Pilot Oil Filter 245
Replace Primary Fuel Filter and Water Separator 247
Replace Final Fuel Filter 248
Drain and Refill Pump Drive Gear Case Oil 249
Check and Adjust Engine Valve Lash 249
Replace Fuel Tank Breather 250
Check Coolant Condition 250
Maintenance—Every 1500 Hours 251
Replace Air Cleaner Elements 251
Maintenance—Every 2000 Hours 252
Drain and Refill Travel Gear Case Oil 252
Maintenance—Every 4000 Hours 253
Drain, Flush, and Refill Engine Cooling System 253
Maintenance—Every 4500 Hours 257
Access Diesel Exhaust Fluid (DEF) Dosing Unit Filter 257
Change Diesel Exhaust Fluid (DEF) Dosing Unit Filter 258
Maintenance—Every 5000 Hours 259
Drain and Refill Hydraulic Tank Oil and Clean Suction Screen 259
Replace Hydraulic Tank Cap Breather Element 261
Drain and Refill Cab Tilt Oil—Rear Entry Cab Only 262
Miscellaneous—Machine 263
Clean Machine Regularly 263
Bleed Fuel System 263
Bleed Hydraulic System 264
Inspect and Clean Polycarbonate Windows 265
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump 266
Do Not Service Control Valves, Cylinders, Pumps, or Motors 266
Precautions for Alternator and Regulator 266
Handling, Checking, and Servicing Batteries Carefully 267
Using Battery Charger 268
Using Booster Batteries—24-Volt System 270
Replacing Batteries 270
Welding on Machine 271
Keep Electronic Control Unit Connectors Clean 271
Adding 12-Volt Accessories 271
JDLink™ Machine Monitoring System (MMS)—If Equipped 272
Replacing Fuses 273
Fluid Sampling Test Ports 274
Keep ROPS Installed Properly 274
Tool Mounting Provisions—If Equipped 275
Replacing Bucket Teeth—If Equipped 276
Replacing Bucket Tooth Tip—Heavy-Duty Bucket—If Equipped 277
Replacing Bucket Teeth—TK Series—If Equipped 277
Removing the Bucket—If Equipped 278
Inspect Seat Belt 278
Replacing Seat Belt 279
Track Sag General Information 279
Check Track Shoe Hardware 280
Hardware Torque Specifications 280
Unified Inch Bolt and Screw Torque Values 281
Metric Bolt and Screw Torque Values 282
Miscellaneous—Operational Checkout 283
Operational Checkout 283
Diagnostic Trouble Code Check 283
Operational Checks—Key Switch Off, Engine Off Checks 283
Operational Checks—Key Switch On, Engine Off Checks 286
Operational Checks—Key Switch On, Engine On Checks 296
Miscellaneous—Troubleshooting 328
Troubleshooting Procedure 328
Engine 329
Hydraulic System 334
Front Attachments Electrical Controls 336
Electrical System 337
Software Update 339
Miscellaneous—Storage 340
Prepare Machine for Storage 340
Monthly Storage Procedure 341
Preparing Engine for Long-Term Storage 342
Removing Engine From Long-Term Storage 343
Miscellaneous—Machine Numbers 344
Record Product Identification Number (PIN) 344
Record Engine Serial Number 344
Record Travel Motor Serial Numbers 345
Record Swing Motor Serial Number 345
Record Hydraulic Pump Serial Number 345
Keep Proof of Ownership 345
Keep Machines Secure 346
Miscellaneous—Specifications 347
Engine Specifications 347
Drain and Refill Capacities 347
Forestry Excavator Machine Specifications 348
Processor Machine Specifications 352
Forestry Excavator Working Ranges 356
Processor Working Ranges 358
ZX260F-FE Forestry Excavator Lift Capacity—Undercarriage: 2620 mm (8 ft 7 in) 360
ZX260FLC-FE Forestry Excavator Lift Capacity—Undercarriage: 2790 mm (9 ft 2 in) 362
ZX260F-FE Processor Lift Capacity—Undercarriage: 2620 mm (8 ft 7 in) 364
ZX260FLC-FE Processor Lift Capacity—Undercarriage: 2790 mm (9 ft 2 in) 366
Page Number 23
Section 1-1 29
Section 1-2 31
Section 1-3 42
Section 1-4 61
Section 1-5 67
Section 2-1 96
Section 2-2 126
Section 2-3 154
Section 3-1 181
Section 3-2 195
Section 3-3 205
Section 3-4 218
Section 3-5 227
Section 3-6 228
Section 3-7 229
Section 3-8 230
Section 3-9 238
Section 3-10 242
Section 3-11 251
Section 3-12 252
Section 3-13 253
Section 3-14 257
Section 3-15 259
Section 4-1 263
Section 4-2 283
Section 4-3 328
Section 4-4 340
Section 4-5 344
Section 4-6 347

S.V 04/24