Hitachi ZAXIS 260FLC-LL-6N Log Loader Operator’s Manual – PDF DOWNLOAD

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Hitachi ZAXIS 260FLC-LL-6N Log Loader Operator’s Manual – PDF DOWNLOAD

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Hitachi ZAXIS 260FLC-LL-6N Log Loader Operator’s Manual – PDF DOWNLOAD

• P/N: OMT390730X19_71
• Language: English
• Division: Hitachi
• Product Lines: Log Loaders
• Publication Type: Operator’s Manuals
• Associated Models: ZAXIS260FLC-LL-6N
• Series: ZAXIS-6 SERIES
• Serial:
  • PIN: 1FFDC271_ _F266001—
• Additional Information: For complete service information also see T390768X19, PC15096

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Hitachi ZAXIS 260FLC-LL-6N Log Loader Operator’s Manual – PDF DOWNLOAD

Contents 23
Safety—Safety and Operator Conveniences 27
Safety and Operator Convenience Features 27
Safety—General Precautions 29
Recognize Safety Information 29
Understand Signal Words 29
Follow Safety Instructions 30
Wear Protective Clothing 30
Protect Against Noise 31
Inspect Machine 31
General Precautions for Cab 31
Control Pattern 31
Prepare for Emergencies 32
Stay Clear of Moving Parts 32
Prevent Parts From Flying 33
Prevent Fires 34
In Case of Machine Fire 35
Prevent Burns 35
Prevent Battery Explosions 36
Beware of Exhaust Fumes 36
Beware of Asbestos and Silicon Dust and Other Contamination 36
Handle Fluids Safely−Avoid Fires 37
Handle Chemical Products Safely 37
Avoid High-Pressure Fluids 38
Avoid Injury from Attachment Falling Accident 38
Dispose of Waste Properly 39
Notes for Aftertreatment Device 39
Precautions for Communication Terminal 39
Safety—Operating Precautions 40
Use Handholds and Steps 40
Fasten Your Seat Belt 40
Heated and Ventilated Operator’s Seat 40
Adjust the Operator’s Seat 41
Ensure Safety Before Rising from or Leaving Operator’s Seat 41
Operate Only from Operator’s Seat 41
Prevent Acid Burns 42
Jump Starting 42
Install OPG Guard 43
Keep the Operator Protective Structure (OPS) in Place 43
Notes on Protection of Operator’s Station when the Machine Rolls Over 44
Restriction of Attachment Installation 45
Precautions for Operations 45
Investigate Job Site Beforehand 46
Move and Operate Machine Safely 47
Keep Person Clear from Working Area 47
Keep Riders off Machine 48
Provide Signals for Jobs Involving Multiple Machines 48
Confirm Direction of Machine to be Driven 48
Drive Machine Safely 49
Operating on Slopes 50
Avoid Injury from Rollaway Accidents 51
Avoid Injury from Back-Over and Swing Accidents 51
Avoid Tipping 52
Avoid Undercutting 52
Avoid Power Lines 53
Operate with Caution 53
Never Ride Attachment 53
Operate Boom With Care 53
Add and Operate Attachments Safely 54
Never Undercut a High Bank 54
Dig with Caution 54
Object Handling 55
Protect Against Flying Debris 55
Precautions for Lightning 56
Park Machine Safely 56
Transport Safely 57
Safety—Maintenance Precautions 58
Practice Safe Maintenance 58
Warn Others of Service Work 59
Support Machine Properly 59
Replace Rubber Hoses Periodically 59
Precautions for Welding and Grinding 60
Avoid Heating Near Pressurized Fluid Lines 60
Avoid Applying Heat to Lines Containing Flammable Fluids 60
Precautions for Handling Accumulator and Gas Damper 60
Remove Paint Before Welding or Heating 61
Service Air Conditioning System Safely 61
Safety—Safety Signs and Other Instructions 62
Safety Signs and Other Instructions 62
Operation—Operator’s Station 90
Pedals, Levers, and Panels 90
Switch Panel 91
Switch Panel Functions 92
Rear Panel 93
Horn Button 94
Power Boost Button 95
Pilot Shutoff Lever 95
Engine Stop Switch 96
Left Console 96
Travel Alarm and Travel Alarm Cancel Switch 97
Cab Dome Light Switch 97
Reversing Fan Switch—If Equipped 97
Max Speed Program Switch—If Equipped 98
Hydraulic Oil Tank Pressure Vent Switch—If Equipped 99
Right Console 100
Aftertreatment Device Regeneration Switch 101
Service and Access Lights Switch—If Equipped 102
Service ADVISOR™ Remote (SAR) Switch 103
USB Charge Port—If Equipped 104
Cab Heater and Air Conditioner 105
Selecting Display Between Celsius and Fahrenheit 106
Operating the AM/FM Radio 107
Satellite Radio—If Equipped 109
Hydraulic Oil Level Alarm—If Equipped 111
Fire Extinguisher Mounting Location 112
Alternative Exit 112
Adjusting the Air Suspension Seat 114
Adjusting the Mechanical Suspension Seat—If Equipped 116
Adjusting Pilot Control Lever Console Height 116
Adjusting Pull-Down Sunshades—If Equipped 117
Side Monitor—If Equipped 118
Operation—Monitor Operation 119
Monitor 119
Monitor Functions 120
Aftertreatment Indicators Overview 122
Monitor Start-Up 123
Main Menu 124
Main Menu—Alarm List 125
Main Menu—Air Conditioner 132
Main Menu—Radio 134
Main Menu—Setting Menu 135
Main Menu—Setting Menu—Date and Time 136
Main Menu—Setting Menu—Attachment Name Input 136
Main Menu—Setting Menu—Auto-Shutdown 137
Main Menu—Setting Menu—Aftertreatment Device Regeneration Inhibit 138
Main Menu—Setting Menu—Sub Meter Selection 139
Main Menu—Setting Menu—Rear View Camera Monitor 140
Main Menu—Setting Menu—Display Item Selection 141
Main Menu—Setting Menu—Brightness Adjustment 141
Main Menu—Setting Menu—Language 141
Main Menu—Setting Menu—Unit Selection 142
Main Menu—Setting Menu—Main Menu Sequence Change 142
Main Menu—Information Menu 143
Main Menu—Information Menu—Operation 144
Main Menu—Information Menu—Maintenance 145
Main Menu—Information Menu—Troubleshooting 145
Main Menu—Information Menu—Monitoring 146
Operation—Operating the Machine 147
Before Starting Work 147
Operator Ability 147
Inspect Machine Daily Before Starting 148
Battery Disconnect Switch 149
Starting Engine 150
Cold Weather Start Aid 151
Cold Weather Warm-Up 152
Operate Within Machine Limits 153
Travel Pedals and Levers 153
Control Levers 154
Required Machine Stop Warning 155
Aftertreatment Device 157
Aftertreatment Device Regeneration 159
Selective Catalytic Reduction (SCR) System Overview 161
Service ADVISOR™ Remote (SAR) Software Delivery Process 162
Service ADVISOR™ Remote (SAR) Operation 163
Operating in Water and Mud 164
Driving Up a Steep or Slippery Slope 165
Lower Boom With Engine Stopped 165
Parking the Machine 166
Loading Machine for Transport 167
Towing-Recovery Procedure 169
Machine Retrieval 169
Lifting the Machine 170
Maintenance—Machine 171
Required Emission-Related Information 171
Diesel Fuel 171
Diesel Fuel Specifications 171
Lubricity of Diesel Fuel 171
Handling and Storing Diesel Fuel 172
Biodiesel Fuel 172
Testing Diesel Fuel 172
Supplemental Diesel Fuel Additives 173
Fuel Filters 173
Minimizing the Effect of Cold Weather on Diesel Engines 174
Diesel Exhaust Fluid (DEF) — Use in Selective Catalytic Reduction (SCR) Equipped Engines 174
Refilling Diesel Exhaust Fluid (DEF) Tank 175
Testing Diesel Exhaust Fluid (DEF) 176
Storing Diesel Exhaust Fluid (DEF) 176
Disposal of Diesel Exhaust Fluid (DEF) 177
Alternative and Synthetic Lubricants 177
Mixing of Lubricants 177
Lubricant Storage 177
Diesel Engine Oil—Final Tier 4 and Stage IV 178
Oil Filters 178
Hydraulic Oil 179
Swing Gear Case and Travel Gear Case Oils 180
Pump Drive Gear Case Oil 180
Cab Tilt Oil—Rear Entry Cab Only 181
Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease 181
Diesel Engine Coolant 182
Water Quality for Mixing with Coolant Concentrate 182
Operating in Warm Temperature Climates 183
Testing Coolant Freeze Point 183
Disposing of Coolant 184
Maintenance—Periodic Maintenance 185
Service Machine at Specified Intervals 185
Check the Hour Meter Regularly 185
Prepare Machine for Maintenance 186
Open Access Doors for Service 187
Open Engine Cover for Service 188
Cab Tilting Procedure—Rear Entry Cab Only 189
Fuel Tank 189
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 190
Service Intervals 191
Required Parts 193
Maintenance—As Required 195
Remove and Clean Fuel Tank Inlet Screen 195
Clean or Replace Diesel Exhaust Fluid (DEF) Tank Fill Screen 196
Clean Cab Fresh Air and Cab Recirculating Air Filters 197
Check and Adjust Track Sag 201
Clean Rear Camera Lens—If Equipped 202
Clean Radiator Air Inlet Screens 203
Clean Auxiliary Hydraulic Cooler Screen—If Equipped 204
Lubricate Door Hinges 204
Check Windshield Washer Fluid Level—If Equipped 205
Clean and Tighten Battery Terminals 205
Maintenance—Every 10 Hours or Daily 206
Check Engine Oil Level 206
Check Engine Coolant Level 207
Check Hydraulic Tank Oil Level 208
Drain Water and Sediment From Fuel Tank Sump 211
Drain Primary Fuel Filter and Water Separator 211
Lubricate Front End Pin Joints 212
Lubricate Working Tool Pivots—If Equipped 213
Maintenance—Initial Service—50 Hours 214
Check and Adjust Fan Belt Tension 214
Maintenance—Every 50 Hours or Weekly 215
Lubricate Swing Bearing 215
Maintenance—Every 100 Hours 216
Inspect and Re-Torque Track Hardware 216
Maintenance—Every 250 Hours 217
Check Swing Gear Case Oil Level 217
Drain Water and Sediment From Hydraulic Tank 218
Check Pump Drive Gear Case Oil Level 220
Check Hybrid Battery Electrolyte Level—If Equipped 221
Check Travel Gear Case Oil Level 223
Check and Adjust Fan Belt Tension 223
Clean Primary Air Cleaner Element 224
Take Engine Oil Sample 224
Maintenance—Every 500 Hours 225
Lubricate Swing Bearing Gear 225
Check Air Intake Hoses 225
Drain and Refill Engine Oil and Replace Filter 226
Check Cab Tilt Oil Level—Rear Entry Cab Only 227
Clean Cooler Inlet Screen 227
Clean Radiator, Oil Cooler, Charge Air Cooler, and Fuel Cooler 228
Take Fluid Samples 228
Maintenance—Every 1000 Hours 229
Drain and Refill Swing Gear Case Oil 229
Replace Hydraulic Tank Oil Filter 230
Replace Pilot Oil Filter 232
Replace Primary Fuel Filter and Water Separator 234
Replace Final Fuel Filter 235
Drain and Refill Pump Drive Gear Case Oil 236
Check and Adjust Engine Valve Lash 236
Replace Fuel Tank Breather 237
Check Coolant Condition 237
Maintenance—Every 1500 Hours 238
Replace Air Cleaner Elements 238
Maintenance—Every 2000 Hours 239
Drain and Refill Travel Gear Case Oil 239
Maintenance—Every 4000 Hours 240
Drain, Flush, and Refill Engine Cooling System 240
Maintenance—Every 4500 Hours 244
Access Diesel Exhaust Fluid (DEF) Dosing Unit Filter 244
Change Diesel Exhaust Fluid (DEF) Dosing Unit Filter 245
Maintenance—Every 5000 Hours 246
Drain and Refill Hydraulic Tank Oil and Clean Suction Screen 246
Replace Hydraulic Tank Cap Breather Element 248
Drain and Refill Cab Tilt Oil—Rear Entry Cab Only 249
Miscellaneous—Machine 250
Clean Machine Regularly 250
Bleed Fuel System 250
Bleed Hydraulic System 251
Inspect and Clean Polycarbonate Windows 252
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump 253
Do Not Service Control Valves, Cylinders, Pumps, or Motors 253
Precautions for Alternator and Regulator 253
Handling, Checking, and Servicing Batteries Carefully 254
Using Battery Charger 255
Using Booster Batteries—24-Volt System 256
Replacing Batteries 256
Welding on Machine 257
Keep Electronic Control Unit Connectors Clean 257
Adding 12-Volt Accessories 257
JDLink™ Machine Monitoring System (MMS)—If Equipped 258
Replacing Fuses 259
Fluid Sampling Test Ports 260
Keep ROPS Installed Properly 260
Tool Mounting Provisions—If Equipped 261
Inspect Seat Belt 261
Replacing Seat Belt 262
Track Sag General Information 262
Check Track Shoe Hardware 263
Hardware Torque Specifications 263
Unified Inch Bolt and Screw Torque Values 264
Metric Bolt and Screw Torque Values 265
Miscellaneous—Operational Checkout 266
Operational Checkout 266
Diagnostic Trouble Code Check 266
Operational Checks—Key Switch Off, Engine Off Checks 266
Operational Checks—Key Switch On, Engine Off Checks 269
Operational Checks—Key Switch On, Engine On Checks 279
Miscellaneous—Troubleshooting 313
Troubleshooting Procedure 313
Engine 314
Hydraulic System 319
Front Attachments Electrical Controls 321
Electrical System 322
Software Update 324
Miscellaneous—Storage 325
Prepare Machine for Storage 325
Monthly Storage Procedure 326
Preparing Engine for Long-Term Storage 327
Removing Engine From Long-Term Storage 328
Miscellaneous—Machine Numbers 329
Record Product Identification Number (PIN) 329
Record Engine Serial Number 329
Record Travel Motor Serial Numbers 330
Record Swing Motor Serial Number 330
Record Hydraulic Pump Serial Number 330
Keep Proof of Ownership 330
Keep Machines Secure 331
Miscellaneous—Specifications 332
Engine Specifications 332
Drain and Refill Capacities 332
Log Loader Live Heel Grapple Machine Specifications 333
Log Loader Butt N Top Machine Specifications 336
Log Loader Power Clam Machine Specifications 339
Log Loader Live Heel Working Ranges 342
Log Loader Butt N Top Working Ranges 344
Log Loader Power Clam Working Ranges 346
Log Loader Live Heel Grapple Lift Capacity 348
Log Loader Butt N Top and Power Clam Lift Capacity 350
Page Number 23
Section 1-1 27
Section 1-2 29
Section 1-3 40
Section 1-4 58
Section 1-5 62
Section 2-1 90
Section 2-2 119
Section 2-3 147
Section 3-1 171
Section 3-2 185
Section 3-3 195
Section 3-4 206
Section 3-5 214
Section 3-6 215
Section 3-7 216
Section 3-8 217
Section 3-9 225
Section 3-10 229
Section 3-11 238
Section 3-12 239
Section 3-13 240
Section 3-14 244
Section 3-15 246
Section 4-1 250
Section 4-2 266
Section 4-3 313
Section 4-4 325
Section 4-5 329
Section 4-6 332

S.V 04/24