Hitachi ZAXIS 290F-3 Log Loader Operator’s Manual – PDF DOWNLOAD

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Hitachi ZAXIS 290F-3 Log Loader Operator’s Manual – PDF DOWNLOAD

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Hitachi ZAXIS 290F-3 Log Loader Operator’s Manual – PDF DOWNLOAD

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TABLE OF CONTENTS:

Hitachi ZAXIS 290F-3 Log Loader Operator’s Manual – PDF DOWNLOAD

Contents 7
Safety—Safety and Operator Conveniences 11
Safety and Operator Convenience Features 11
Safety—General Precautions 12
Recognize Safety Information 12
Follow Safety Instructions 12
Operate Only If Qualified 12
Wear Protective Equipment 12
Inspect Machine 13
Stay Clear of Moving Parts 13
Avoid High-Pressure Fluids 13
Avoid High-Pressure Oils 14
Work In Ventilated Area 14
Prevent Fires 15
In Case of Machine Fire 15
Clean Debris from Machine 16
Prevent Battery Explosions 16
Handle Chemical Products Safely 16
Decommissioning — Proper Recycling and Disposal of Fluids and Components 17
Prepare for Emergencies 17
Control Pattern 18
Safety—Operating Precautions 19
Use Steps and Handholds Correctly 19
Start Only From Operator’s Seat 19
Use and Maintain Seat Belt 19
Prevent Unintended Machine Movement 19
Operate Machine Safely 19
Avoid Work Site Hazards 20
Keep Riders Off Machine 20
Use Care When Swinging Machine 21
Travel Safely 21
Operate Booms With Care 21
Avoid Power Lines 22
Avoid Backover Accidents 22
Avoid Machine Tip Over 22
Operating On Slopes 23
Add and Operate Attachments Safely 23
Keep the Operator Protective Structure (OPS) in Place 23
Inspect and Maintain Operator Protective Structures and Guards 24
Safety—Maintenance Precautions 25
Park and Prepare for Service Safely 25
Service Machines Safely 25
Service Cooling System Safely 25
Prevent Acid Burns 25
Remove Paint Before Welding or Heating 26
Make Welding Repairs Safely 26
Drive Metal Pins Safely 27
Safety—Safety Signs 28
Safety Signs 28
Operation—Operator’s Station 30
Pedals, Levers, and Panels 30
Control Lever Switches—Live Heel Grapple 30
Control Lever Switches—Articulated Grapple With Valve-In-Head 31
Control Lever Switches—Butt-N-Top Grapple 31
Monitor Panel 32
Monitor Panel Functions 32
Front Switch Panel 33
Front Switch Panel Functions 34
Switch Panel 35
Pilot Shutoff Lever 36
Power Boost Button 36
Travel Alarm and Travel Alarm Cancel Switch 36
Seat Heater Switch—If Equipped 37
Reversing Cooling Fan Switch—If Equipped 37
Cab Heater and Air Conditioner—Side Entry Cab 37
Selecting Display Between Celsius and Fahrenheit—Side Entry Cab 39
Cab Heater and Air Conditioner—Rear Entry Cab 39
Operating the AM/FM Radio 39
Side Entry Cab Door Handles 40
Rear Entry Cab Door Handles 40
Opening Side Windows 41
Secondary Exit 41
Adjusting the Mechanical Suspension Seat 42
Adjusting the Air Suspension Seat—If Equipped 43
Adjusting Pilot Control Lever Console Height 45
Fire Extinguisher 45
Hydraulic Oil Tank Pressure Vent—If Equipped 45
Operation—Operating the Machine 47
Before Starting Work 47
Operator’s Daily Machine Check Before Starting 47
Starting Engine 47
Timer Operation 49
Preset Timer for Heater Start 49
Cold Weather Warm-Up 49
Travel Pedals and Levers 50
Control Levers—Live Heel Grapple 52
Control Levers—Articulated Grapple With Valve-In-Head 52
Control Levers—Butt-N-Top Grapple 53
Control Lever Pattern Operation—Live Heel Grapple 54
Control Lever Pattern Operation-Articulated Grapple With Valve-In-Head 55
Control Lever Pattern Operation-Butt-N-Top Grapple 55
Operating In Water and Mud 56
Driving Up a Steep or Slippery Slope 56
Lower Boom With Engine Stopped 57
Parking the Machine 57
Loading Machine On Trailer 58
Cab Tilting Procedure 58
Towing Machine 59
Tiedown Points 60
Machine Recovery 60
Maintenance—Machine 61
Diesel Fuel 61
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 61
Drain Intervals for Diesel Engine Coolant 62
John Deere COOL-GARD™ II Coolant Extender 63
Supplemental Coolant Additives 63
Operating in Warm Temperature Climates 64
Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender 64
Testing Diesel Engine Coolant 65
Low Sulfur Diesel Fuel Conditioner 66
Handling and Storing Diesel Fuel 66
Alternative and Synthetic Lubricants 66
Diesel Engine Oil — Tier 3 and Stage IIIA 67
Diesel Engine Oil and Filter Service Intervals 68
Hydraulic Oil 69
Swing Gear Case, Travel Gear Case and Pump Gear Case Oils 72
Track Adjuster, Working Tool Pivots, Swing Bearing, and Swing Gear Grease 72
Cab and Riser Tilt Power Pack Oil 72
Maintenance—Periodic Maintenance 74
Service Machine at Specified Intervals 74
Check the Hour Meter Regularly 74
Prepare Machine for Maintenance 74
Open Access Doors for Service 74
Open Engine Cover for Service 75
Fuel Tank 75
Periodic Maintenance Record Keeping System 75
Maintenance—As Required 79
Drain Water Separators 79
Clean Fuel Tank Inlet Screen 79
Clean Fuel Suction Screen 80
Drain Fuel Tank Sump 80
Windshield Washer Fluid Level 80
Clean Air Cleaner Dust Valve 81
Clean Air Inlet Screen and Cooling Package 81
Check Track Sag 82
Adjust Track Sag 83
Check Coolant 83
Maintenance—Every 10 Hours or Daily 85
Lubricate Front End Pin Joints 85
Check Hydraulic Tank Oil Level 85
Check Engine Oil Level 89
Check Coolant Level 89
Maintenance—Every 50 Hours 90
Lubricate Swing Bearing 90
Inspect and Re-Torque Track Hardware 90
Maintenance—Every 250 Hours 91
Take Engine Oil Sample 91
Check Swing Gear Case Oil Level 91
Drain Hydraulic Tank Sump 91
Check Pump Drive Gear Case Oil Level 93
Clean Primary Air Cleaner Element 93
Check Battery Electrolyte Level and Terminals 95
Check Travel Gear Case Oil Level 96
Inspect and Re-Torque Track Hardware 98
Maintenance—Every 500 Hours 99
Lubricate Swing Bearing Gear 99
Change Engine Oil and Replace Filter 100
Replace Fuel Prefilter Element 101
Replace Fuel Main Filter Element 101
Check Air Intake Hoses 101
Clean Cab Fresh Air and Recirculating Air Filters—Side Entry Cab 101
Take Fluid Samples 102
Maintenance—Every 1000 Hours 104
Change Swing Gear Case Oil 104
Replace Hydraulic Oil Tank Oil Filter 104
Replace Pilot Oil Filter 106
Clean the Engine Crankcase Ventilation Tube 108
Change Pump Drive Gear Case Oil 109
Inspect Fan Belt 109
Replace Air Cleaner Elements 110
Replace Air Cleaner Dust Valve 111
Check Coolant 111
Replace Fuel Tank Breather (S N 290054— ) 112
Maintenance—Every 1500 Hours 113
Change Hydraulic Tank Zinc-Based Oil, Clean Suction Screen 113
Maintenance—Every 2000 Hours 115
Check and Adjust Engine Valve Lash 115
Change Travel Gear Case Oil 115
Maintenance—Every 5000 Hours 116
Change Hydraulic Tank Zinc-Free Oil, Clean Suction Screen 116
Replace Hydraulic Cap Breather Element—If Equipped 118
Replace Hydraulic Tank Vent Cap Filter—If Equipped 118
Maintenance—Every 6000 Hours 120
Drain Cooling System 120
Cooling System Fill and Deaeration Procedure 121
Miscellaneous—Machine 122
Inspect and Clean Polycarbonate Windows 122
Check and Adjust Air Conditioner Belt 122
Bleed Fuel System 123
Do Not Service or Adjust Injection Nozzles or High Pressure Fuel Pump 124
Do Not Service Control Valves, Cylinders, Pumps, or Motors 124
Precautions for Alternator and Regulator 124
JDLink™ Machine Monitoring System (MMS)—If Equipped 124
Using Booster Batteries—24-Volt System 125
Handling, Checking, and Servicing Batteries Carefully 126
Using Battery Charger 127
Replacing Batteries 127
Adding 12—Volt Accessories 128
Replacing Fuses 128
Fluid Sampling Test Ports—If Equipped 132
Welding On Machine 133
Clean Machine Regularly 133
Check and Clean Windshield Regularly 133
Track Sag General Information 134
Unified Inch Bolt and Screw Torque Values 134
Metric Bolt and Screw Torque Values 135
Miscellaneous—Operational Checkout 137
Operational Checkout 137
Diagnostic Trouble Codes Check 137
Operational Checks—Key Switch OFF, Engine OFF 137
Operational Checks—Key Switch ON, Engine OFF 138
Operational Checks—Key Switch ON, Engine ON Checks 146
Miscellaneous—Troubleshooting 180
Troubleshooting Procedure 180
Engine 180
Electrical System 183
Front Attachments Electrical Controls 186
Hydraulic System 186
Miscellaneous—Storage 189
Prepare Machine for Storage 189
Monthly Storage Procedure 189
Miscellaneous—Machine Numbers 191
Record Product Identification Number (PIN) 191
Record Engine Serial Number 191
Record Travel Motor Serial Numbers 191
Record Swing Motor Serial Number 191
Record Hydraulic Pump Serial Number 192
Keep Proof of Ownership 192
Keep Machines Secure 192
Miscellaneous—Specifications 194
Zaxis 290F-3 Engine Specifications 194
Zaxis 290F-3 Drain and Refill Capacities 194
Zaxis 290F-3 Log Loader Live Heel Grapple Machine Specifications 194
Zaxis 290F-3 Log Loader Valve in Head Grapple Machine Specifications 197
Zaxis 290F-3 Log Loader Live Heel Working Ranges 200
Zaxis 290F-3 Log Loader Valve-in-Head Working Ranges 200
Zaxis 290F-3 Log Loader Live Heel Grapple—Lift Capacity, kg (lb) 201
Zaxis 290F-3 Log Loader Valve in Head Grapple—Lift Capacity, kg (lb) 202
Page Number 7
Section 1-1 11
Section 1-2 12
Section 1-3 19
Section 1-4 25
Section 1-5 28
Section 2-1 30
Section 2-2 47
Section 3-1 61
Section 3-2 74
Section 3-3 79
Section 3-4 85
Section 3-5 90
Section 3-6 91
Section 3-7 99
Section 3-8 104
Section 3-9 113
Section 3-10 115
Section 3-11 116
Section 3-12 120
Section 4-1 122
Section 4-2 137
Section 4-3 180
Section 4-4 189
Section 4-5 191
Section 4-6 194

S.V 03/24