Hitachi ZAXIS 290F-3 Processor Operator’s Manual – PDF DOWNLOAD

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Hitachi ZAXIS 290F-3 Processor Operator’s Manual – PDF DOWNLOAD

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Hitachi ZAXIS 290F-3 Processor Operator’s Manual – PDF DOWNLOAD

• P/N: OMT231473_81
• Language: English
• Division: Hitachi
• Product Lines: Processors
• Associated Models: ZAXIS290F-3
• Series: ZAXIS-3 SERIES
• Additional Information: For complete service information, also see manuals PC10013, T231542.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Hitachi ZAXIS 290F-3 Processor Operator’s Manual – PDF DOWNLOAD

Contents 7
Safety—Safety and Operator Conveniences 11
Safety and Operator Convenience Features 11
Safety—General Precautions 12
Recognize Safety Information 12
Follow Safety Instructions 12
Operate Only If Qualified 12
Wear Protective Equipment 13
Inspect Machine 13
Stay Clear of Moving Parts 13
Avoid High-Pressure Fluids 14
Avoid High-Pressure Oils 14
Work In Ventilated Area 15
Prevent Fires 15
In Case of Machine Fire 16
Clean Debris From Machine 16
Prevent Battery Explosions 16
Handle Chemical Products Safely 17
Dispose of Waste Properly 17
Prepare for Emergencies 17
Control Pattern 17
Safety—Operating Precautions 18
Use Steps and Handholds Correctly 18
Start Only From Operator’s Seat 18
Use and Maintain Seat Belt 18
Prevent Unintended Machine Movement 18
Operate Machine Safely 19
Avoid Work Site Hazards 19
Keep Riders Off Machine 20
Use Care When Swinging Machine 20
Travel Safely 20
Operate Booms With Care 21
Avoid Power Lines 21
Avoid Backover Accidents 21
Avoid Machine Tip Over 22
Operating On Slopes 22
Add and Operate Attachments Safely 22
Keep the Operator Protective Structure (OPS) in Place 23
Inspect and Maintain Operator Protective Structures and Guards 23
Safety—Maintenance Precautions 24
Park and Prepare for Service Safely 24
Service Machines Safely 24
Service Cooling System Safely 24
Prevent Acid Burns 25
Remove Paint Before Welding or Heating 25
Make Welding Repairs Safely 26
Drive Metal Pins Safely 26
Safety—Safety Signs 27
Safety Signs 27
Operation—Operator’s Station 29
Pedals, Levers, and Panels 29
Control Lever Switches 29
Monitor Panel 30
Monitor Panel Functions 31
Front Switch Panel 32
Front Switch Panel Functions 33
Switch Panel 33
Pilot Shutoff Lever 34
Horn Switch 34
Travel Alarm and Travel Alarm Cancel Switch 34
Seat Heater Switch—If Equipped 35
Reversing Cooling Fan Switch—If Equipped 35
Cab Heater and Air Conditioner 36
Selecting Display Between Celsius and Fahrenheit 37
Operating the AM/FM Radio 37
Cab Door Handles 38
Opening Side Windows 38
Secondary Exit 39
Adjusting the Mechanical Suspension Seat 39
Adjusting the Air Suspension Seat—If Equipped 40
Adjusting Pilot Control Lever Console Height 41
Fire Extinguisher 41
Hydraulic Oil Tank Pressure Vent—If Equipped 42
Operation—Operating the Machine 43
Before Starting Work 43
Operator’s Daily Machine Check Before Starting 43
Starting Engine 44
Timer Operation 45
Preset Timer for Heater Start 45
Cold Weather Warm-Up 46
Travel Pedals and Levers 47
Control Levers 48
Control Lever Pattern Operation 49
Operating In Water and Mud 49
Driving Up a Steep or Slippery Slope 50
Lower Boom With Engine Stopped 50
Parking the Machine 51
Loading Machine On Trailer 51
Towing Machine 52
Tiedown Points 52
Machine Recovery 52
Maintenance—Machine 53
Diesel Fuel 53
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 54
Drain Intervals for Diesel Engine Coolant 55
John Deere COOL-GARD™ II Coolant Extender 55
Supplemental Coolant Additives 56
Operating in Warm Temperature Climates 56
Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender 57
Testing Diesel Engine Coolant 58
Low Sulfur Diesel Fuel Conditioner 58
Handling and Storing Diesel Fuel 58
Alternative and Synthetic Lubricants 59
Diesel Engine Oil — Tier 3 and Stage IIIA 60
Diesel Engine Oil and Filter Service Intervals 61
Hydraulic Oil 62
Swing Gear Case, Travel Gear Case and Pump Gear Case Oils 64
Track Adjuster, Working Tool Pivots, Swing Bearing, and Swing Gear Grease 64
Maintenance—Periodic Maintenance 65
Service Machine at Specified Intervals 65
Check the Hour Meter Regularly 65
Prepare Machine for Maintenance 65
Open Access Doors for Service 65
Open Engine Cover for Service 66
Fuel Tank 66
Periodic Maintenance Record Keeping System 67
Maintenance—As Required 70
Drain Water Separators 70
Clean Fuel Tank Inlet Screen 71
Clean Fuel Suction Screen 71
Drain Fuel Tank Sump 71
Windshield Washer Fluid Level 72
Clean Air Cleaner Dust Valve 72
Clean Air Inlet Screen and Cooling Package 72
Check Track Sag 73
Adjust Track Sag 74
Check Coolant 74
Replace High Pressure Supply Filter 75
Replace Case Drain Filter 75
Maintenance—Every 10 Hours or Daily 76
Lubricate Front End Pin Joints 76
Check Hydraulic Tank Oil Level 77
Check Engine Oil Level 80
Check Coolant Level 80
Maintenance—Every 50 Hours 81
Lubricate Swing Bearing 81
Inspect and Re-Torque Track Hardware 81
Maintenance—Every 250 Hours 82
Take Engine Oil Sample 82
Check Swing Gear Case Oil Level 82
Drain Hydraulic Tank Sump 83
Check Pump Drive Gear Case Oil Level 84
Clean Primary Air Cleaner Element 85
Check Battery Electrolyte Level and Terminals 86
Check Travel Gear Case Oil Level 88
Inspect and Re-Torque Track Hardware 89
Maintenance—Every 500 Hours 90
Lubricate Swing Bearing Gear 90
Change Engine Oil and Replace Filter 91
Replace Fuel Prefilter Element 92
Replace Fuel Main Filter Element 92
Check Air Intake Hoses 92
Clean Cab Fresh Air and Recirculating Air Filters 93
Take Fluid Samples 94
Maintenance—Every 1000 Hours 95
Change Swing Gear Case Oil 95
Replace Hydraulic Oil Tank Oil Filter 95
Replace Pilot Oil Filter 98
Clean the Engine Crankcase Ventilation Tube 100
Change Pump Drive Gear Case Oil 100
Inspect Fan Belt 101
Replace Air Cleaner Elements 102
Replace Air Cleaner Dust Valve 102
Check Coolant 103
Replace Fuel Tank Breather (S N 290054— ) 103
Maintenance—Every 1500 Hours 104
Change Hydraulic Tank Zinc-Based Oil, Clean Suction Screen 104
Maintenance—Every 2000 Hours 106
Check and Adjust Engine Valve Lash 106
Change Travel Gear Case Oil 106
Maintenance—Every 5000 Hours 107
Change Hydraulic Tank Zinc-Free Oil, Clean Suction Screen 107
Replace Hydraulic Cap Breather Element—If Equipped 109
Replace Hydraulic Tank Vent Cap Filter—If Equipped 109
Maintenance—Every 6000 Hours 111
Drain Cooling System 111
Cooling System Fill and Deaeration Procedure 112
Miscellaneous—Machine 113
Inspect and Clean Polycarbonate Windows 113
Check and Adjust Air Conditioner Belt 114
Bleed Fuel System 114
Do Not Service or Adjust Injection Nozzles or High Pressure Fuel Pump 115
Do Not Service Control Valves, Cylinders, Pumps, or Motors 115
Precautions for Alternator and Regulator 115
JDLink™ Machine Monitoring System (MMS)—If Equipped 116
Using Booster Batteries—24-Volt System 116
Handling, Checking, and Servicing Batteries Carefully 117
Using Battery Charger 118
Replacing Batteries 119
Adding 12—Volt Accessories 120
Replacing Fuses 120
Fluid Sampling Test Ports—If Equipped 125
Welding On Machine 125
Clean Machine Regularly 125
Check and Clean Windshield Regularly 126
Track Sag General Information 126
Unified Inch Bolt and Screw Torque Values 127
Metric Bolt and Screw Torque Values 128
Miscellaneous—Operational Checkout 129
Operational Checkout 129
Diagnostic Trouble Codes Check 129
Operational Checks—Key Switch OFF, Engine OFF 129
Operational Checks—Key Switch ON, Engine OFF 130
Operational Checks—Key Switch ON, Engine ON 136
Miscellaneous—Troubleshooting 168
Using Troubleshooting Charts 168
Engine 169
Electrical System 172
Front Attachments Electrical Controls 174
Hydraulic System 175
Miscellaneous—Storage 177
Prepare Machine for Storage 177
Monthly Storage Procedure 177
Miscellaneous—Machine Numbers 179
Record Product Identification Number (PIN) 179
Record Engine Serial Number 179
Record Travel Motor Serial Numbers 179
Record Swing Motor Serial Number 180
Record Hydraulic Pump Serial Number 180
Keep Proof of Ownership 180
Keep Machines Secure 181
Miscellaneous—Specifications 182
Zaxis 290F-3 Engine Specifications 182
Zaxis 290F-3 Drain and Refill Capacities 182
Zaxis 290F-3 Processor Machine Specifications 183
Zaxis 290F-3 Processor Working Ranges 185
Zaxis 290F-3 Processor—Lift Capacity, kg (lb) 187
Page Number 7
Section 1-1 11
Section 1-2 12
Section 1-3 18
Section 1-4 24
Section 1-5 27
Section 2-1 29
Section 2-2 43
Section 3-1 53
Section 3-2 65
Section 3-3 70
Section 3-4 76
Section 3-5 81
Section 3-6 82
Section 3-7 90
Section 3-8 95
Section 3-9 104
Section 3-10 106
Section 3-11 107
Section 3-12 111
Section 4-1 113
Section 4-2 129
Section 4-3 168
Section 4-4 177
Section 4-5 179
Section 4-6 182

S.V 04/24