Hitachi ZAXIS 470LC-5G 670LC-5G 870LC-5G Excavator Operator’s Manual PDF

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Hitachi ZAXIS 470LC-5G 670LC-5G 870LC-5G Hydraulic Excavator Operator’s Manual – PDF DOWNLOAD

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Hitachi ZAXIS 470LC-5G 670LC-5G 870LC-5G Hydraulic Excavator Operator’s Manual – PDF DOWNLOAD

P/N: ENMJACLA22
Language: English
Division: Hitachi
Product Lines: Excavators
Publication Type: Operator’s Manuals
Associated Models: ZAXIS470LC-5G, ZAXIS670LC-5G, ZAXIS870LC-5G
Series: ZAXIS-5 SERIES
Serial:
PIN: HCMJACK0_ _0050001—
PIN: HCMJBFK0_ _0050001—
PIN: HCMJBEK0_ _0050001—

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Hitachi ZAXIS 470LC-5G 670LC-5G 870LC-5G Hydraulic Excavator Operator’s Manual – PDF DOWNLOAD

ENMJAC-LA2-2 1
INTRODUCTION 2
INDEX 3
CONTENTS 5
MACHINE NUMBERS 9
SAFETY 15
Recognize Safety Information 15
Understand Signal Words 15
Follow Safety Instructions 16
Prepare for Emergencies 17
Wear Protective Clothing 17
Protect Against Noise 18
Inspect Machine 18
General Precautions for Cab 19
Use Handholds and Steps 20
Adjust the Operator’s Seat 20
Ensure Safety Before Rising from or Leaving Operator’s Seat 21
Fasten Your Seat Belt 21
Move and Operate Machine Safely 22
Operate Only from Operator’s Seat 22
Jump Starting 23
Keep Riders off Machine 23
Precautions for Operations 24
Investigate Job Site Beforehand 25
Install OPG Guard 26
Provide Signals for Jobs Involving Multiple Machines 27
Confirm Direction of Machine to Be Driven 27
Drive Machine Safely 28
Avoid Injury from Rollaway Accidents 30
Avoid Injury from Back-Over and Swing Accidents 31
Keep Person Clear from Working Area 32
Never Position Bucket Over Anyone 32
Avoid Undercutting 33
Avoid Tipping 33
Never Undercut a High Bank 34
Dig with Caution 34
Operate with Caution 34
Avoid Power Lines 35
Precautions for Lightning 35
Object Handling 36
Protect Against Flying Debris 36
Park Machine Safely 37
Handle Fluids Safely−Avoid Fires 37
Transport Safely 38
Practice Safe Maintenance 39
Warn Others of Service Work 40
Support Machine Properly 40
Stay Clear of Moving Parts 41
Prevent Parts from Flying 41
Store Attachments Safely 42
Prevent Burns 42
Replace Rubber Hoses Periodically 43
Avoid High-Pressure Fluids 43
Prevent Fires 44
Evacuating in Case of Fire 46
Beware of Exhaust Fumes 46
Precautions for Welding and Grinding 47
Avoid Heating Near Pressurized Fluid Lines 48
Avoid Applying Heat to Lines Containing Flammable Fluids 48
Precautions for Handling Accumulator and Gas Damper 48
Remove Paint Before Welding or Heating 49
Beware of Asbestos and Silicon Dust and Other Contamination 49
Prevent Battery Explosions 50
Service Air Conditioning System Safely 50
Handle Chemical Products Safely 51
Dispose of Waste Properly 51
Never Ride Attachment 52
Precautions for Communication Terminal 52
Precaution for Communication Terminal Equipment 53
SAFETY SIGNS 55
COMPONENTS NAME 63
Components Name 63
GETTING ON/OFF THE MACHINE 64
Getting ON/OFF the Machine 64
OPERATOR’S STATION 65
Cab Features (Std Model) 65
Cab Features (with Attachment) 66
Multi Function Monitor 67
Basic Screen 68
How to Use Screens 69
Displaying Basic Screen 69
Hour Meter 72
Clock 72
Fuel Gauge 72
Coolant Temperature Gauge 73
Operating Status Icon Display 73
Security Functions (Optional) 74
Input Password 74
Extending Password Duration Time 75
Alarm Occurrence Screen 76
Remedy 78
Main Menu 81
Air Conditioner 82
Circulation Air Mode 82
Air Conditioner ON/OFF 82
Radio 83
Work Mode 84
Attachment Selection 84
Mail (Optional) 85
Setting Menu 87
Date and Time 88
Time Adjustment 88
Date Adjustment 90
Display Mode Setting 92
Attachment Adjust 94
Flow Rate Adjustment 94
Attachment Name Input 96
Auto-Lubrication 98
Lubrication Interval Setting 98
Password Change (Optional) 100
Sub Meter 104
Rear View Camera Monitor (Optional) 106
Rear View Camera ON/OFF 106
Brightness Adjustment 108
Language Settings 110
Lists of Display Language 112
Unit Selection 113
Display Item Selection (Rear View Camera OFF) 115
Main Menu Sequence Change 117
Information Menu 119
Operation 120
Breaker Operation 120
Attachment Operation 122
Travel Operation 124
Actual Operation 126
Maintenance 128
Maintenance Notice 128
Time Remains and Maintenance Interval 130
Monitoring 132
Switch Panel 134
Return to Previous Screen (Monitor) 135
Return to Basic Screen (Monitor) 135
Select/Confirm Switch (Monitor) 135
Temperature Control Switch/Mode Switch (Air Conditioner) 135
AUTO/OFF Switch/Fan Switch (Air Conditioner) 135
AM/FM Selector/Tuning Switch (Radio) 136
Power Switch/Volume Control Knob (Radio) 136
Engine Control Dial 136
Auto-Idle Switch 137
Travel Mode Switch 137
Mode Switch 138
ECO (Economy) Mode 138
PWR (Power) Mode 138
H/P (High Power) Mode 138
Work Light Switch 139
Wiper/Washer Switch 140
Numeric Keypad 141
Switch Panel (for Optional Equipment) 142
Travel Alarm Deactivation Switch (Optional) (1) 143
Rear Light Switch (Optional) (2) 143
Boom Mode Switch (3) 143
Swing Alarm Deactivation Switch (Optional) (4) 143
Auto-Lubrication Switch (5) 144
Auto-Lubrication Selector Switch (Optional) (6) 144
Seat Heater Switch (Optional) (7) 144
Key Switch 145
Power Boost Switch 145
Horn Switch 145
Cigar Lighter 146
Using Cigar Lighter 146
Using Cigar Lighter Port as External Power Source 146
Cab Light Switch 147
Installing Fire Extinguisher (Optional) 147
Pilot Control Shut-Off Lever 148
Handle (Emergency Engine Stop) 149
Engine Stop Switch (for Maintenance) 149
Fuse Box 150
Fuse Box 1 150
Fuse Box 2 150
Auto Air Conditioner 151
Features 151
Components Name 152
Controller Part Name and Function 153
Cab Heater Operation 155
Cooling Operation 156
Defroster Operation 157
Cool Head/Warm Feet Operation 157
Tips for Optimal Air Conditioner Usage 158
For Rapid Cooling 158
When Windows Become Clouded 158
Off-Season Air Conditioner Maintenance 158
AM/FM Radio Operation 159
Controls on the Radio 159
Tuning Procedure 159
Station Presetting Procedure 160
Station Auto-Presetting Procedure 161
TONE Control 162
Audio Input (Optional) 163
Audio Input Selection 163
Connecting Audio Device 163
Volume Control of Audio Device 163
Cab Door Release Lever 164
Opening/Closing and Removing Cab Inside Window 165
Opening/Closing Upper Front Window 166
Opening/Closing Upper Front Window 166
Removing and Storing Lower Front Window 167
Removing and Storing Lower Front Window 167
Opening Side Windows 168
Opening/Closing Overhead Window 169
Opening/Closing Overhead Window (Clear Hatch: If Equipped) 170
Emergency Exit 171
Adjusting Operator’s Seat 172
Seat Height and Angle Adjustment 172
Console and Seat Fore-aft Adjustment 172
Seat Fore-Aft Adjustment 172
Suspension Adjustment 172
Backrest Adjustment 173
Armrest Adjustment 173
Installation and Adjustment of Mirrors 174
1 m-Vicinity Visibility 174
Seat Belt 175
Seat Belt 175
Battery Disconnect Switch (Optional) 176
Switch Operation 177
BREAK-IN 179
Observe Engine Operation Closely 179
Every 10 Hours or Daily 179
After the First 50 Hours 179
After the First 100 Hours 179
OPERATING THE ENGINE 181
Inspect Machine Daily Before Starting 181
Before Starting Engine 182
Starting the Engine 183
Check Instruments After Starting 187
Using Booster Batteries 188
Stopping the Engine 190
DRIVING THE MACHINE 191
Drive the Machine Carefully 191
Steering the Machine Using Pedals 192
Steering the Machine Using Levers 193
Travel Mode Switch 194
Travel Alarm (Optional) 194
Operating on Soft Ground 195
Raise One Track Using Boom and Arm 196
Towing Machine a Short Distance 197
Operating in Water or Mud 198
Parking the Machine on Slopes 199
Parking the Machine 199
OPERATING THE MACHINE 201
Control Lever (ISO Pattern) 201
Control Lever (HITACHI Pattern) (Optional) 202
Attachment Pedal (Hydraulic Breaker) (Optional) 203
Attachment Pedal (Hydraulic Crusher) (Optional) 204
Pilot Control Shut-Off Lever 205
Warming Up Operation 206
Engine Speed Control 207
Auto-Idle 208
Work Mode 210
Power Boost Switch 213
Mode Switch 214
Operating Backhoe 215
Precaution for Arm Roll-In/Bucket Roll-In Combined Operation 215
Grading Operation 216
Do Not Strike the Ground with Bucket Teeth 217
Avoid Hammer Work 217
Avoid Abusive Operation 218
Avoid Side Load the Bucket 218
Do Not Use Wide Track Shoes on Rough Ground 219
Object Handling — If Equipped 220
Hydraulic Breaker and Hydraulic Crusher 222
Precautions for Breaker Operation 225
Precautions for Crusher Operation 233
Attachment 236
How to Lower Boom In Case of Emergency and When Engine Stops 238
Precautions for After Operations 239
TRANSPORTING 241
Transporting by Road 241
Loading/Unloading on a Trailer 242
Fastening Machine for Transporting 244
Unloading 244
MAINTENANCE 245
Correct Maintenance and Inspection Procedures 245
Check the Hour Meter Regularly 247
Use Correct Fuels and Lubricants 247
Layout 248
Maintenance Guide Table 251
Preparations for Inspection and Maintenance 253
Hood and Access Covers 254
Daily Check 257
Maintenance Guide 258
Periodic Replacement of Parts 264
Kind of Oils 265
A Greasing 269
Automatic/Manual Lubrication (Optional) 273
Lubricator (Optional) 277
B Engine 281
C Transmission 285
D Hydraulic System 291
Inspection and Maintenance of Hydraulic Equipment 291
E Fuel System 310
F Air Cleaner 320
G Cooling System 323
H Air Conditioner 328
I Electrical System 333
J Miscellaneous 340
MAINTENANCE UNDER SPECIAL ENVIRONMENTAL CONDITIONS 393
Maintenance Under Special Environmental Conditions 393
STORAGE 395
Storing the Machine 395
Removing the Machine From Storage 396
TROUBLESHOOTING 397
Troubleshooting 397
SPECIFICATIONS 405
Specifications ZX470LC-5G 405
Working Ranges ZX470LC-5G 406
Shoe Types and Applications ZX470LC-5G 407
Bucket Types and Applications ZX470LC-5G 407
Specifications ZX670LC-5G 408
Working Ranges ZX670LC-5G 409
Shoe Types and Applications ZX670LC-5G 410
Bucket Types and Applications ZX670LC-5G 410
Specifications ZX870LC-5G 411
Working Ranges ZX870LC-5G 412
Shoe Types and Applications ZX870LC-5G 413
Bucket Types and Applications ZX870LC-5G 413
INDEX 415

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