Hitachi Zaxis 600 650H Hydraulic Excavator Maintenance Manual – PDF DOWNLOAD

Description

Hitachi Zaxis 600 650H Hydraulic Excavator Maintenance Manual

FILE DETAILS:

Hitachi Zaxis 600 650H Hydraulic Excavator Maintenance Manual 

Language : English
Pages : 167
Downloadable : YES
Format : PDF
Size : 4.38 MB
Part No : TTLA-0500-ZX

DESCRIPTION:

Hitachi Zaxis 600 650H Hydraulic Excavator Maintenance Manual 

PRECAUTIONS FOR OPERATING MACHINE :

• General Precautions for Operating Machine:
• Always be seated in the operator’s station when operating the machine.
•  Before starting the engine, or driving or swinging the machine, check that there are no bystanders or obstructions around the machine. Use the horn or other signals to warn the bystanders.
•  If visual sight is obstructed, be sure to use a signal/ guide person. Always keep the signal/guide person in view.
•  Thoroughly learn and coordinate the meanings of all signs and signals. Appoint one qualified signal/guide person.
•  Keep bystanders or obstructions away from the operating area of the machine.  Driving the Machine Safely
• Always be alert for the safety of bystanders.
•  Before driving the machine, find out which way to move the travel levers for the direction you want to drive the machine.  Avoid Injury from Back-Over and Swing Accident During swing or backing up operation, operator’s visual sight is obstructed, leading to a potential accident. If visual sight is obstructed, used a signal/guide person.
• Always check that everyone is kept away from the operating area of the machine before swinging or backing up the machine.
•  Use the horn or signals to warn bystanders not to enter into the operating area of the machine.

TABLE OF CONTENTS:

Hitachi Zaxis 600 650H Hydraulic Excavator Maintenance Manual 

MATERIAL TOP..............................................................  0
MAINTENANCE...............................................................  1
	ASSEMBLING............................................................  2
		PRECAUTIONS FOR ASSEMBLING........................................  2
		PRECAUTIONS FOR SLINGING WORK.....................................  4
		PRECAUTIONS FOR OPERATING MACHINE.................................  5
		INSTALLING COUNTERWEIGHT..........................................  6
		INSTALLING BOOM CYLINDER..........................................  7
		INSTALLING BOOM...................................................  9
		CONNECTING HOSES BETWEEN BOOM CYLINDER AND MACHINE................ 10
		INSTALLING BOOM CYLINDER ROD...................................... 11
		INSTALLING ARM.................................................... 12
		CONNECTING ARM CYLINDER ROD....................................... 13
		CONNECTING BUCKET CYLINDER HOSES.................................. 14
		INSTALLING BUCKET................................................. 15
		EXTENDING THE SIDE FRAME.......................................... 16
		FINAL INSPECTION.................................................. 19
		TRANSPORTING BY ROAD.............................................. 20
		TRANSPORTING THE MACHINE BY TRAILER............................... 20
		LOADING/UNLOADING ON A TRAILER.................................... 20
		TYPES OF PACKINGS FOR TRANSPORTATION.............................. 24
		INSTALL ARM CORRECTLY............................................. 25
		PACKING DIMENSIONS AND WEIGHTS FOR TRANSPORTATION................. 26
		RETRACTING OR EXTENDING THE SIDE FRAME............................ 36
		RETRACTING THE SIDE FRAME......................................... 37
		EXTENDING THE SIDE FRAME.......................................... 38
		COUNTERWEIGHT REMOVAL --- IF EQUIPPED............................. 41
		COUNTERWEIGHT INSTALLATION --- IF EQUIPPED........................ 47
	MAINTENANCE........................................................... 52
		CORRECT MAINTENANCE AND INSPECTION PROCEDURES..................... 52
		CHECK THE HOUR METER REGULARLY.................................... 53
		USE CORRECT FUELS AND LUBRICANTS.................................. 53
		PREPARE MACHINE FOR MAINTENANCE................................... 54
		HOOD AND ACCESS COVERS............................................ 55
		PERIODIC REPLACEMENT OF PARTS..................................... 56
		HYDRAULIC SYSTEM.................................................. 57
		MAIN CIRCUIT...................................................... 58
		MAINTENANCE GUIDE................................................. 60
			A. GREASING................................................... 63
				AUTO LUBRICATION --- IF EQUIPPED.......................... 64
				Front Joint Pins.......................................... 65
				Swing Bearing --- every 500 hours......................... 67
					LUBRICATOR --- IF EQUIPPED............................ 68
				Swing Internal Gear --- every 500 hours................... 70
			B. ENGINE OIL................................................. 71
				Engine Oil Level.......................................... 72
				Change Engine Oil......................................... 72
				Replace Engine Oil Filters................................ 72
			C. OIL........................................................ 75
				Pump Transmission......................................... 76
				Swing Reduction Gear...................................... 78
				Travel Reduction Gear..................................... 80
			D. HYDRAULIC SYSTEM........................................... 82
				INSPECTION AND MAINTENANCE OF HY- DRAULIC EQUIPMENT....... 83
				Check Hydraulic Oil Level................................. 85
				Drain Hydraulic Oil Tank Sump............................. 86
				Change Hydraulic Oil...................................... 87
				Suction Filter Cleaning................................... 87
				Replace Hydraulic Oil Tank Filter......................... 90
				Replace Pump Drain Filter................................. 91
				Replace Pilot Oil Filter.................................. 92
				Check Hoses and Lines..................................... 93
				SERVICE RECOMMENDATIONS FOR HY- DRAULIC FITTINGS.......... 96
			E. FUEL SYSTEM................................................ 98
				Refueling................................................. 98
				Drain Fuel Tank Sump......................................100
				Check Water Separator.....................................100
					Bleed Air from Fuel System............................101
				Replace Fuel Filter.......................................102
				Clean Feed Pump Strainer..................................102
				Check Fuel Hoses..........................................103
			F. AIR CLEANER................................................104
				Clean Air Cleaner Outer Element...........................104
				Replace Air Cleaner Outer and Inner Elements..............104
			G. COOLING SYSTEM.............................................106
				Check Coolant Level.......................................108
				Check and Adjust Fan Belt Tension.........................108
				Change Coolant............................................109
				Clean Radiator, Oil Cooler and Intercooler  Core..........110
				Clean Radiator linterior..................................110
				Clean Oil Cooler Front Screen.............................110
			H. AIR CONDITIONER............................................111
				Clean and Replace Air Conditioner Filter  Clean Filter....112
				Check Refrigerant (Gas) Quantity..........................114
				Check Compressor Belt Tension.............................114
				Clean Condenser Core......................................115
				Check Looseness at Each of Fastened Areas.................115
				Check In-Season and Off-Season............................116
			I. ELECTRICAL SYSTEM..........................................117
				BATTERIES.................................................117
				REPLACE BATTERIES.........................................121
				REPLACING FUSES...........................................121
				CONNECTING BATTERIES......................................122
			J. MISCELLANEOUS..............................................123
				Check Bucket Teeth........................................124
				Change Bucket.............................................129
				Convert Bucket Connection Into Face Shovel................130
				Adjust the Bucket Linkage (Backhoe).......................131
				Remove the Travel Levers..................................132
				Check and Replace Seat Belt...............................133
				Check Windshield Washer Fluid Level.......................133
				Check Track Sag...........................................134
				Adjust Track Sag..........................................134
					Loosen the Track......................................135
					Tighten the Track.....................................135
				Clean Cab Floor...........................................136
				Check Tightening Torque of Bolts and Nuts.................137
	MAINTENANCE UNDER SPECIAL ENVIRONMENTAL CONDITIONS....................148
		MAINTENANCE UNDER SPECIAL ENVIRONMENTAL CONDITIONS................148
	STORAGE...............................................................150
		STORING THE MACHINE...............................................150
		REMOVING THE MACHINE FROM STORAGE.................................151
		INSTALLING VANDAL-PROOF COVERS....................................152
		HELP PREVENT CRIME................................................153
		RECORD IDENTIFICATION NUMBERS.....................................153
		KEEP PROOF OF OWNERSHIP...........................................153
		PARK INDOORS OUT OF SIGHT.........................................153
		WHEN PARKING OUTDOORS.............................................154
		REDUCE VANDALISM..................................................154
		REPORT THEFTS IMMEDIATELY.........................................154
	TROUBLESHOOTING.......................................................156
		ENGINE............................................................156
		ELECTRICAL SYSTEM.................................................160
		MODE SELECTION....................................................163
		CONTROL LEVERS....................................................164
		HYDRAULIC SYSTEM..................................................164

HITACHI ZAXIS 600 650H HYDRAULIC EXCAVATOR MAINTENANCE MANUAL – PDF DOWNLOAD:

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PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.