Hitachi ZAXIS 95 Excavator Operator’s Manual – PDF DOWNLOAD

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Hitachi ZAXIS 95 Excavator Operator’s Manual – PDF DOWNLOAD

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Hitachi ZAXIS 95 Excavator Operator’s Manual – PDF DOWNLOAD

• P/N: EM1EYN12
• Language: English
• Division: Hitachi
• Product Lines: Excavators
• Publication Type: Operator’s Manuals
• Associated Models: ZAXIS95
• Series: ZAXIS SERIES

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TABLE OF CONTENTS:

Hitachi ZAXIS 95 Excavator Operator’s Manual – PDF DOWNLOAD

FRONT COVER 0
INTRODUCTION 2
CONTENTS 3
MACHINE NUMBERS 7
MACHINE TYPE AND SERIAL NUMBER 7
PRODUCT IDENTIFICATION NUMBER 7
ENGINE TYPE AND SERIAL NUMBER 7
TRAVEL MOTOR TYPE AND SERIAL NUMBER 7
SWING MOTOR TYPE AND SERIAL NUMBER 8
HYDRAULIC PUMP TYPE AND SERIAL NUMBER 8
SAFETY 9
RECOGNIZE SAFETY INFORMATION 9
UNDERSTAND SIGNAL WORDS 9
FOLLOW SAFETY INSTRUCTIONS 10
PREPARE FOR EMERGENCIES 10
WEAR PROTECTIVE CLOTHING 11
PROTECT AGAINST NOISE 11
INSPECT MACHINE 11
GENERAL PRECAUTIONS FOR CAB 12
USE HANDHOLDS AND STEPS 13
ADJUST THE OPERATOR’S SEAT 13
FASTEN YOUR SEAT BELT 14
MOVE AND OPERATE MACHINE SAFELY 14
HANDLE STARTING AIDS SAFELY 14
OPERATE ONLY FROM OPERATOR’S SEAT 15
JUMP STARTING 15
KEEP RIDERS OFF MACHINE 15
INVESTIGATE JOB SITE BEFOREHAND 16
PROTECT AGAINST FALLING STONES AND DEBRIS 16
PROVIDE SIGNALS FOR JOBS INVOLVING MULTIPLE NUMBERS OF MACHINES 17
CONFIRM DIRECTION OF MACHINE TO BE DRIVEN 17
DRIVE MACHINE SAFELY 18
AVOID INJURY FROM ROLLAWAY ACCIDENTS 19
AVOID INJURY FROM BACK-OVER AND SWING ACCIDENTS 20
KEEP PERSON CLEAR FROM WORKING AREA 21
NEVER POSITION BUCKET OVER ANYONE 21
AVOID UNDERCUTTING 21
AVOID TIPPING 22
NEVER UNDERCUT A HIGH BANK 22
DIG WITH CAUTION 23
OPERATE WITH CAUTION 23
AVOID POWER LINES 23
OBJECT HANDLING 24
PROTECT AGAINST FLYING DEBRIS 24
PARK MACHINE SAFELY 25
HANDLE FLUIDS SAFELY—AVOID FIRES 25
PRACTICE SAFE MAINTENANCE 26
WARN OTHERS OF SERVICE WORK 27
SUPPORT MACHINE PROPERLY 27
STAY CLEAR OF MOVING PARTS 27
PREVENT PARTS FROM FLYING 28
STORE ATTACHMENTS SAFELY 28
PREVENT BURNS 29
REPLACE RUBBER HOSES PERIODICALLY 29
AVOID HIGH-PRESSURE FLUIDS 30
PREVENT FIRES 31
EVACUATING IN CASE OF FIRE 32
BEWARE OF EXHAUST FUMES 32
PRECAUTIONS FOR WELDING AND GRINDING 33
AVOID HEATING NEAR PRESSURIZED FLUID LINES 34
AVOID APPLYING HEAT TO LINES CONTAINING FLAMMABLE FLUIDS 34
REMOVE PAINT BEFORE WELDING OR HEATING 34
PREVENT BATTERY EXPLOSIONS 35
SERVICE AIR CONDITIONING SYSTEM SAFELY 35
HANDLE CHEMICAL PRODUCTS SAFELY 36
DISPOSE OF WASTE PROPERLY 36
SAFETY SIGNS 37
COMPONENTS NAME 47
OPERATOR’S STATION 48
CAB FEATURES 48
MONITOR PANEL 49
COOLANT TEMPERATURE GAUGE 50
FUEL GAUGE 50
AUTO-IDLE INDICATOR 50
AUTO-ACCELERATION INDICATOR 50
FUEL LEVEL INDICATOR 51
AIR FILTER RESTRICTION INDICATOR 51
OVERHEAT INDICATOR 51
ENGINE OIL PRESSURE INDICATOR 51
ALTERNATOR INDICATOR 51
ENGINE OIL LEVEL INDICATOR 52
COOLANT LEVEL INDICATOR 52
PREHEAT INDICATOR 52
HYDRAULIC OIL FILTER RESTRICTION INDICATOR 52
LIQUID CRYSTAL DISPLAY (LCD) 53
DISPLAY SELECTION SWITCH 53
HOUR METER 53
TRIP METER 1 AND TRIP METER 2 54
USER’S MODE 54
SET SWITCH 55
WORK MODE SWITCH 56
SWITCH PANEL 57
ENGINE CONTROL DIAL 57
AUTO-IDLE/ACCELERATION SELECTOR 58
POWER MODE SWITCH 59
TRAVEL MODE SWITCH 59
WORK LIGHT SWITCH 60
WIPER/WASHER SWITCH 61
SWITCH PANEL (Optional) 62
KEY SWITCH 64
HORN SWITCH 64
LIGHTER 65
CAB LIGHT 66
INSTALLING FIRE EXTINGUISHER 66
PILOT CONTROL SHUT-OFF LEVER 67
ENGINE STOP KNOB 67
FUSE BOX 68
AUTO AIR CONDITIONER 69
CAB HEATER OPERATION 73
COOLING OPERATION 73
DEFROSTER OPERATION 74
TIPS FOR OPTIMAL AIR CONDITIONER USAGE 75
CAB HEATER OPERATION 77
CAB HEATER OPERATION 79
DEFROSTER OPERATION 80
AM/FM RADIO OPERATION 81
DIGITAL CLOCK SETTING PROCEDURE 82
CAB DOOR RELEASE LEVER 84
OPENING UPPER FRONT WINDOW 84
CLOSING UPPER FRONT WINDOW 85
REMOVING AND STORING LOWER FRONT WINDOW 86
OPENING SIDE WINDOWS 87
OPENING/CLOSING OVERHEAD WINDOW 88
EMERGENCY EXIT 89
ADJUSTING THE SEAT 90
ADJUSTING THE SEAT — IF EQUIPPED 92
SEAT BELT 94
BREAK-IN 95
OBSERVE ENGINE OPERATION CLOSELY 95
EVERY EIGHT HOURS OR DAILY 95
AFTER THE FIRST 50 HOURS 95
AFTER THE FIRST 100 HOURS 95
OPERATING THE ENGINE 97
INSPECT MACHINE DAILY BEFORE STARTING 97
BEFORE STARTING ENGINE 98
LEVEL CHECK 99
STARTING THE ENGINE 100
STARTING IN COLD WEATHER 101
CHECK INSTRUMENTS AFTER STARTING 102
USING BOOSTER BATTERIES 104
STOPPING THE ENGINE 106
DRIVING THE MACHINE 107
DRIVE THE MACHINE CAREFULLY 107
STEERING THE MACHINE USING PEDALS 108
STEERING THE MACHINE USING LEVERS 109
TRAVEL MODE SWITCH 110
TRAVEL ALARM (Optional) 110
TRAVELING 111
OPERATING ON SOFT GROUND 112
RAISE ONE TRACK USING BOOM AND ARM 112
TOWING MACHINE A SHORT DISTANCE 113
OPERATING IN WATER OR MUD 114
PRECAUTIONS FOR TRAVELING ON SLOPES 115
PARKING THE MACHINE ON SLOPES 116
PARKING THE MACHINE 116
OPERATING THE MACHINE 117
CONTROL LEVER ( ISO PATTERN) 117
CONTROL LEVER (HITACHI PATTERN) 118
PILOT CONTROL SHUT-OFF LEVER 119
ENGINE SPEED CONTROL 122
AUTO-IDLE 123
AUTO ACCELERATION 124
WORK MODE 126
POWER MODE 127
PRECAUTIONS FOR OPERATIONS 128
OPERATE THE MACHINE SAFELY 129
OPERATING BACKHOE 130
GRADING OPERATION 130
FACE SHOVEL OPERATION 131
AVOID ABUSIVE OPERATION 131
OPERATING TIPS 132
SELECT CORRECT TRACK SHOES 132
SHACKLE HOLE USAGE 133
OVERNIGHT STORAGE INSTRUCTIONS 133
EMERGENCY BOOM LOWERING PROCEDURE 134
OBJECT HANDLING — IF EQUIPPED 135
TRANSPORTING 137
TRANSPORTING BY ROAD 137
LOADING/UNLOADING ON A TRAILER 137
MACHINE LIFTING PROCEDURE 141
MAINTENANCE 143
CORRECT MAINTENANCE AND INSPECTION PROCEDURES 143
CHECK THE HOUR METER REGULARLY 144
USE CORRECT FUELS AND LUBRICANTS 144
PREPARE MACHINE FOR MAINTENANCE 145
HOOD AND ACCESS COVERS 146
PERIODIC REPLACEMENT OF PARTS 147
MAINTENANCE GUIDE 148
A GREASING 151
Front Joint Pins 152
Swing Bearing 154
Swing Internal Gear 155
B ENGINE 156
Engine Oil Level 157
Change Engine Oil 157
Replace Engine Oil Filter 157
C TRANSMISSION 159
Swing Reduction Gear 161
Travel Reduction Gear 162
D HYDRAULIC SYSTEM 164
INSPECTION AND MAINTENANCE OF HYDRAULIC EQUIPMENT 165
Check Hydraulic Oil Level 167
Drain Hydraulic Tank Sump 168
Change Hydraulic Oil 169
Suction Filter Cleaning 169
Replace Hydraulic Tank Oil Filter 171
Replace Pilot Oil Filter 172
Check Hoses and Lines 173
SERVICE RECOMMENDATIONS FOR HYDRAULIC FITTINGS 176
E FUEL SYSTEM 178
Drain Fuel Tank Sump 180
Check Water Separator 180
Replace Fuel Filter 182
Clean Feed Pump Strainer 183
Check Fuel Hoses 185
F AIR CLEANER 186
Clean the Air Cleaner Outer Element 186
Replace the Air Cleaner Outer and Inner Elements 186
G COOLING SYSTEM 188
Check Coolant Level 190
Check and Adjust Fan Belt Tension 190
Change Coolant 191
Clean Radiator Interior 191
Clean Radiator, and Oil Cooler Core 192
Clean Oil Cooler Front Screen 192
Clean Air Conditioner Condenser 192
Clean Inter Cooler Front Screen 192
H ELECTRICAL SYSTEM 193
BATTERIES 193
REPLACE BATTERIES 197
REPLACING FUSES 197
I MISCELLANEOUS 198
Check Bucket Teeth 199
Change Bucket 201
Convert Bucket Connection Into Face Shovel 202
Adjust the Bucket Linkage 203
Remove the Travel Levers 204
Check and Replace Seat Belt 205
Check Windshield Washer Fluid Level 205
Check Track Sag 206
Adjust Track Sag 206
Loosen the Track 207
Tighten the Track 207
Clean and Replace Air Conditioner Filter 208
Check the Air Conditioner 210
Check Injection Nozzle 211
Retighten Cylinder Head Bolt 211
Inspect and Adjust Valve Clearance 211
Check Fuel Injection Timing 211
Measure Engine Compression Pressure 211
Check Starter and Alternator 211
Change Water Pump Grease 211
Check Tightening Torque of Bolts and Nuts 212
MAINTENANCE UNDER SPECIAL ENVIRONMENTAL CONDITIONS 221
STORAGE 223
STORING THE MACHINE 223
REMOVING THE MACHINE FROM STORAGE 224
TROUBLESHOOTING 225
ENGINE 225
ELECTRICAL SYSTEM 230
MODE SELECTION 232
CONTROL LEVERS 233
HYDRAULIC SYSTEM 233
SPECIFICATIONS 237
SPECIFICATIONS 237
WORKING RANGES 238
SHOE TYPES AND APPLICATIONS 239
BUCKET TYPES AND APPLICATIONS 240
OPTIONAL ATTACHMENTS AND DEVICES 241
BREAKER OPERATION 241
PRECAUTIONS FOR BREAKER OPERATION 242
BREAKER MAINTENANCE 245
HYDRAULIC CRUSHER 246
PRECAUTIONS FOR CRUSHER OPERATION 247
INDEX 249

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