Hitachi ZW 220 250 310 Workshop + Operator’s + General Info + Troubleshooting + Operational Principle + Electrical-Hydraulic Circuit Manual – PDF Download

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Hitachi ZW 220 250 310 Workshop + Operator’s + General Info + Troubleshooting + Operational Principle + Electrical-Hydraulic Circuit Manual

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Hitachi ZW 220 250 310 Workshop + Operator’s + General Info + Troubleshooting + Operational Principle + Electrical-Hydraulic Circuit Manual

This Listing includes all of the manuals mentioned below:

1. WORKSHOP MANUAL-3.pdf
2. Hitachi ZW 220 250 310 Maintenance Training Text Manual.pdf
3. Hitachi ZW 220 250 310 Wheel Loader Operator’s Manual.pdf
4. Hitachi ZW 220 250 Performance Check Troubleshooting (Standard) Training Text Manual.pdf
5. Hitachi ZW 220 250 Wheel Loader Troubleshooting Technical Manual.pdf
6. Hitachi ZW 220 Hydraulic Circuit Diagram (STANDARD).PDF
7. Hitachi ZW 250 Operational Principle (Standard) Training Text Manual.pdf
8. Hitachi ZW 310 Hydraulic Circuit Diagram .pdf
9. Hitachi ZW220 250 Electric Circuit Diagram 1 ( General Standard).pdf
10. Hitachi ZW220 250 General Information Training Text Manual.pdf
11. Hitachi ZW220 250 Transmission Control(ZF Transmission).pdf
12. Hitachi ZW220 250 Wheel Loader(EU Specification) Workshop Manual.pdf
13. Hitachi ZW220 250 Wheel Loader(Standard Specification) Workshop Manual.pdf
14. Hitachi ZW250 Hydraulic Circuit Diagram (Standard).PDF
15. Hitachi ZW310 Operational Principle Training Text Manual.pdf
16. Hitachi ZW310 Performance Check & Troubleshooting Training Text Manual.pdf
17. Hitachi ZW310 Wheel Loader Troubleshooting Technical Manual.pdf
18. Hitachi ZW310 Wheel Loader Workshop Manual.pdf
19. WORKSHOP MANUAL-2.pdf
20. TREANING

HITACHI ZW 220 250 310 WORKSHOP + OPERATOR’S + GENERAL INFO + TROUBLESHOOTING + OPERATIONAL PRINCIPLE + ELECTRICAL-HYDRAULIC CIRCUIT MANUAL – PDF DOWNLOAD:

SCREENSHOTS OF THE MANUAL:

DESCRIPTION:

Hitachi ZW 220 250 310 Workshop + Operator’s + General Info + Troubleshooting + Operational Principle + Electrical-Hydraulic Circuit Manual

• This manual is written for an experienced technician to provide technical information needed to maintain and repair this machine. The machine specification and description according to destination may be explained on this manual.
• Be sure to thoroughly read this manual for correct product information and service procedures. This manual consists the Technical Manual, the Workshop Manual and the Engine Manual. „H Information included in the Technical Manual: Technical information needed for redelivery and delivery, operation and activation of all devices and systems, operational performance tests, and troubleshooting procedures.
• Information included in the Workshop Manual: Technical information needed for maintenance and repair of the machine, tools and devices needed for maintenance and repair, maintenance standards, and removal / installation and assemble / disassemble procedures.  Information included in the Engine Manual: Technical information needed for redelivery and delivery and maintenance and repair of the machine, operation and activation of all devices and systems, troubleshooting and assemble / disassemble procedures.
• Follow Safety Instructions
• Carefully read and follow all safety signs on the machine and all safety messages in the operator’s manual.
• Safety signs should be installed, maintained and replaced when necessary.
• If a safety sign or operator’s manual is damaged or missing, order a replacement from your authorized dealer in the same way you order other replacement parts (be sure to state machine model and serial number when ordering).
• Learn how to operate the machine and its controls correctly and safely.
• Allow only trained, qualified, authorized personnel to operate the machine.
• Keep your machine in proper working condition.
• Unauthorized modifications of the machine may impair its function and/or safety and affect machine life.
• Do not modify any machine parts without authorization. Failure to do so may deteriorate the part safety, function, and/or service life. In addition, personal accident, machine trouble, and/or damage to material caused by unauthorized modifications will void Hitachi Warranty Policy.
• Never attempt to modify or disassemble the inlet/exhaust parts and the aftertreatment device. Avoid giving shocks on the aftertreatment device by striking elements with other objects or dropping the elements. Failure to do so may affect the exhaust gas purifying device, possibly damaging it or lowering its performance.
• Do not use attachments and/or optional parts or equipment not authorized by Hitachi. Carefully read and follow all instructions for use and safety in the operator’s manual for the attachment. Failure to do so may deteriorate the safety, function, and/or service life of the machine. In addition, personal accident, machine trouble, and/or damage to material caused by using unauthorized attachments and/or optional parts or equipment will void Hitachi Warranty Policy.

TABLE OF CONTENTS:

Hitachi ZW 220 250 310 Workshop Manual

SECTION 1 GENERAL
Group 1 Precautions for disassembling
and Assembling
Group 2 Tightening
Group 3 Painting
Group 4 Bleed Air from Hydraulic Oil Tank
SECTION 2 BODY (UPPERSTRUCTURE)
Group 1 Cab
Group 2 Counterweight
Group 3 Center Hinge
Group 4 Hood
Group 5 Hydraulic Oil Tank
Group 6 Pump Device
Group 7 Control Valve
Group 8 Pilot Valve
Group 9 Pilot Shut-Off Valve
Group 10 Hydraulic Fan Pump and Motor
SECTION 3 BODY (TRAVEL SYSTEM)
Group 1 Tire
Group 2 Drive Unit
Group 3 Axle
Group 4 Propeller Shaft
Group 5 Brake Valve
Group 6 Charging Block
Group 7 Steering Pilot Valve
Group 8 Steering Valve
Group 9 Steering Cylinder
SECTION 4 FRONT ATTACHMENT
Group 1 Front Attachment
Group 2 Cylinder

Hitachi ZW 220 250 310 General Info Manual

Front………………………………………………………………………………..1
Side…………………………………………………………………………………1
Rear…………………………………………………………………………………3
Cab Cab………………………………………………………………………………….5
Pedals ……………………………………………………………………………..7
Monitor ………………………………………………………………………….. 11
Control Lever………………………………………………………………….. 11
Right Console………………………………………………………………….13
Pilot Valve……………………………………………………………………….17
Front Control Lock Valve ………………………………………………….. 17
MCF and ICF………………………………………………………………….. 19
Fuse Boxes and Relays……………………………………………………. 19
Satellite Terminal ……………………………………………………………..21
Operator’s Seat ……………………………………………………………….23
Air Recirculation Filter ……………………………………………………… 25
Fresh Air Filter …………………………………………………………………25
Radio and Switch Box ……………………………………………………… 27
Sun Visor………………………………………………………………………..27
Engine Left View…………………………………………………………………………29
Cooling Fan Pump…………………………………………………………… 31
Fusible Links and Relays………………………………………………….. 31
Alternator………………………………………………………………………..33
Cooling System ……………………………………………………………….33
ECM………………………………………………………………………………35
Fuel Feed Pump……………………………………………………………… 37
Cooling Fan…………………………………………………………………….37
Battery……………………………………………………………………………39
Right View ………………………………………………………………………41
Cooling System ……………………………………………………………….43
Common Rail and Sensors……………………………………………….. 43
Exhaust Gas Recirculation (EGR) ……………………………………… 45
Contents
Overheat Switch and Coolant Temp. Sensor……………………….. 47
Fuel Supply Pump …………………………………………………………… 47
Engine Oil Pressure Sensor ……………………………………………… 49
A/C Compressor………………………………………………………………51
Crank Revolution Sensor………………………………………………….. 53
Fuel Tank………………………………………………………………………..53
Engine Oil Drain ……………………………………………………………… 55
Power Train Torque Converter…………………………………………………………….. 59
ZF Transmission………………………………………………………………61
Rear Propeller Shaft ………………………………………………………… 63
Propeller Shaft and Parking Brake …………………………………….. 65
Front Propeller Shaft and Front Axle ………………………………….. 65
Service Brake ………………………………………………………………….67
Front Axle ……………………………………………………………………….69
Tire ………………………………………………………………………………..69
Brake System Service Brake …………………………………………………………………. 71
Charging Block ………………………………………………………………..71
Parking Brake Solenoid Valve and Accumulator…………………… 73
Parking Brake………………………………………………………………….75
Steering System Steering System ……………………………………………………………… 77
Steering Cylinders ……………………………………………………………79
Emergency Steering Pump……………………………………………….. 81
Frame Hinge Points ……………………………………………………………………83
Tool Box………………………………………………………………………….85
Hydraulic System Hydraulic System ……………………………………………………………. 87
Pilot Filter ……………………………………………………………………….89
Main Control Valve …………………………………………………………..91
Pressure Check Ports………………………………………………………. 91
Proximity Switch ………………………………………………………………93
Hydraulic Oil Tank…………………………………………………………….95
Oil Temperature Sensor…………………………………………………….99
Contents
Ride Control System…………………………………………………………99
Lift Arm Auto Lever Lift Arm Auto Lever ………………………………………………………… 101

Hitachi ZW 220 250 310 Troubleshooting Manual

SECTION 4 OPERATIONAL
PERFORMANCE TEST
Group 1 Introduction
Group 2 Standard
Group 3 Engine Test
Group 4 Wheel Loader Test
Group 5 Component Test
Group 6 Adjustment
SECTION 5 TROUBLESHOOTING
Group 1 Diagnosing Procedure
Group 2 Dr-ZX
Group 3 e-Wheel
Group 4 Component Layout
Group 5 Troubleshooting A
Group 6 Troubleshooting B
Group 7 Troubleshooting C
Group 8 Electrical System Inspection

PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
• Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted