Hitachi ZW 220 Wheel Loader Parts Catalog Manual – PDF DOWNLOAD

Description

Hitachi ZW 220 Wheel Loader Parts Catalog Manual

File Details:

Hitachi ZW 220 Wheel Loader Parts Catalog Manual

Language : English
Pages : 444
Size : 15.6 MB
Downloadable : Yes
Format : PDF
Part No : P4GB-E1-2

HITACHI ZW 220 WHEEL LOADER PARTS CATALOG MANUAL – PDF DOWNLOAD:

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Table of Contents:

Hitachi ZW 220 Wheel Loader Parts Catalog Manual

COVER.............................................................................  1
MEMORANDAM........................................................................  2
FOREWORD..........................................................................  5
CONTENTS.......................................................................... 16
ENGINE............................................................................ 37
	ENGINE  4GF:000101-........................................................... 37
	ENGINE  4GB:005101-........................................................... 41
COOLING SYSTEM.................................................................... 45
	COOLING SYSTEM (1-1).......................................................... 45
	COOLING SYSTEM (1-2).......................................................... 47
	COOLING SYSTEM (1-3).......................................................... 51
	RADIATOR...................................................................... 53
	FAN PIPING.................................................................... 55
	FAN PUMP, FAN MOTOR........................................................... 59
	MAT........................................................................... 60
FUEL SYSTEM....................................................................... 61
	FUEL SYSTEM (1)............................................................... 61
	FUEL SYSTEM (2)............................................................... 62
	FUEL SYSTEM (3)  4GF:000101-000136  4GB:005101-005113......................... 63
	FUEL SYSTEM (3)  4GF:000137-  4GB:005114-..................................... 67
	BREATHER...................................................................... 71
	BREATHER (ITALY HOMOLOGATION SPEC.)  4GF:000101-.............................. 72
EXHAUST SYSTEM.................................................................... 73
	EXHAUST SYSTEM (1)............................................................ 73
	EXHAUST SYSTEM (2)............................................................ 77
	EXHAUST SYSTEM (3)............................................................ 79
	RAINCAP....................................................................... 80
	PRE CLEANER................................................................... 81
	PRE CLEANER (TURBO2).......................................................... 82
ELECTRICAL........................................................................ 83
	ELECTRICAL (FRONT)............................................................ 83
	ELECTRICAL (REAR)(1).......................................................... 87
	ELECTRICAL (REAR)(2).......................................................... 88
	ELECTRICAL (REAR)(3).......................................................... 89
	ELECTRICAL (REAR)(4).......................................................... 91
	ELECTRICAL (REAR)(5).......................................................... 93
	ELECTRICAL (TM)  4GF:000101-.................................................. 95
	ELECTRICAL (TM)  4GB:005101-.................................................. 96
	ELECTRICAL (COCKPIT)(1)  4GF:000101-.......................................... 97
	ELECTRICAL (COCKPIT)(2)  4GF:000101-..........................................101
	ELECTRICAL (COCKPIT)(1)  4GB:005101-..........................................105
	ELECTRICAL (COCKPIT)(2)  4GB:005101-..........................................109
	ELECTRICAL (COCKPIT RIGHT CONSOLE)  4GF:000101-...............................113
	ELECTRICAL (COCKPIT RIGHT CONSOLE)  4GB:005101-...............................114
	LIFT ARM KICK-OUT SYSTEM......................................................115
	LIFT ARM AUTO-LEVELER SYSTEM..................................................117
	BATTERY.......................................................................119
	BATTERY (LARGE CAPACITY)......................................................120
	MAIN CONTROLLER  4GF:000101-..................................................121
	MAIN CONTROLLER [JPN]  4GB:005101-............................................122
	MAIN CONTROLLER [OTHER]  4GB:005101-..........................................123
	REVERSE WARNING ALARM (90dB)..................................................124
	REVERSE WARNING ALARM (97,107,112dB)..........................................125
	FRONT LAMP  4GF:000101-.......................................................127
	FRONT LAMP  4GB:005101-.......................................................129
	REAR COMBINATION LAMP  4GF:000101-............................................131
	REAR COMBINATION LAMP  4GB:005101-............................................133
	12V POWER UNIT................................................................135
	GPS...........................................................................136
DRIV E AXLE.......................................................................137
	FRONT AXLE (TPD)..............................................................137
	FRONT AXLE (LSD)..............................................................138
	REAR AXLE (TPD)...............................................................139
	REAR AXLE (LSD)...............................................................141
PROPELLER SHAFT...................................................................143
	PROPELLER SHAFT 4GF:000101-...................................................143
	PROPELLER SHAFT  4GB:005101-..................................................144
TRANSMISSION......................................................................145
	TRANSMISSION  4GF:000101-.....................................................145
	TRANSMISSION  4GB:005101-.....................................................146
TORQUE CONVERTER..................................................................147
	TORQUE CONVERTER  4GF:000101-.................................................147
	TORQUE CONVERTER  4GB:005101-.................................................148
STEERING COLUMN...................................................................149
	STEERING COLUMN...............................................................149
TIRE..............................................................................151
	TIRE..........................................................................151
POWER STEERING....................................................................152
	STEERING CYLINDER.............................................................152
	ORBITROLL.....................................................................153
	STEERING VALVE................................................................154
	CHECK VALVE...................................................................155
	STEERING PIPING (1)...........................................................156
	STEERING PIPING (2)...........................................................157
	STEERING PIPING (3)...........................................................159
	STEERING PIPING (4)...........................................................161
	STEERING PIPING (5)...........................................................163
	ACCUMULATOR (STEERING CYLINDER)...............................................165
	ACCUMLATOR (ORBITROLL)........................................................167
	EMERGENCY STEERING (1)........................................................169
	EMERGENCY STEERING (2)........................................................171
BRAKE.............................................................................173
	BRAKE PIPING (1)..............................................................173
	BRAKE PIPING (2)..............................................................174
	BRAKE PIPING (3)..............................................................175
	BRAKE PIPING (4)..............................................................176
	BRBRAKE VALVE.................................................................177
	CHARGE VALVE..................................................................178
	PARKING BRAKE  4GF:000101-....................................................179
	PARKING BRAKE  4GB:005101-....................................................181
FRAME.............................................................................183
	FRONT FRAME...................................................................183
	REAR FRAME....................................................................185
COUNTER WEIGHT....................................................................186
	COUNTER WEIGHT 1.6 t..........................................................186
	COUNTER WEIGHT 2.2 t..........................................................187
COVER.............................................................................189
	COVER (1).....................................................................189
	COVER (2).....................................................................191
	COVER (3).....................................................................193
	COVER (4).....................................................................195
	COVER (5).....................................................................197
	GAS SPRING (WIHTOUT FULL REAR FENDER).........................................199
	GAS SPRING (WITH FULL REAR FENDER)............................................201
FLOOR BOARD.......................................................................203
	FLOOR BOARD (1)  4GF:000101-..................................................203
	FLOOR BOARD (1)  4GB:005101-..................................................204
	FLOOR BOARD (2)...............................................................205
	FLOOR BOARD (3)...............................................................207
	FLOOR DOARD (4)...............................................................209
	FLOOR BOARD (5)...............................................................211
	MUD GUARD.....................................................................213
	FULL REAR FENDER..............................................................215
AIR CONDITIONER...................................................................217
	AIR CONDITIONER (1)...........................................................217
	AIR CONDITIONER (2)...........................................................219
	AIR CONDITIONER (3)...........................................................221
	AIR CONDITIONER PIPING (1)....................................................223
	AIR CONDITIONER PIPING (2)....................................................224
	AIR CONDITIONER PIPING (3)....................................................225
CAB...............................................................................227
	CAB...........................................................................227
	CAB (1).......................................................................229
	CAB (2).......................................................................231
	CAB (3).......................................................................232
	CAB (MAT).....................................................................233
	MIRROR  4GF:000101-...........................................................235
	AM/FM RADIO (JAPAN)  4GB:005101-..............................................237
	AM/FM RADIO (EU,OCEANIA,ASIA,RUSSIA)..........................................238
	AM/FM RADIO (LATIN AMERICA)  4GB:005101-......................................239
	AM/FM RADIO (NORTH AMERICA)  4GB:005101-......................................240
SEAT..............................................................................241
	SEAT BASE.....................................................................241
	SEAT (FABRIC).................................................................242
	HEAD REST (FABRIC)............................................................243
	SUSPENSION SEAT...............................................................244
	AIR-SUSPENSION SEAT...........................................................245
	HEAD REST (NO LOGO)...........................................................246
	HEAD REST (HITACHI LOGO)......................................................247
	SUSPENSION SEAT WITH HEAD REST (NO LOGO)......................................248
	SUSPENSION SEAT WITH HEAD REST (HITACHI LOGO).................................249
	AIR-SUSPENSION SEAT WITH HEAD REST (NO LOGO)..................................250
	AIR-SUSPENSION SEAT WITH HEAD REST (HITACHI LOGO).............................251
COCKPIT...........................................................................253
	COCKPIT.......................................................................253
MAIN PUMP.........................................................................255
	PUMP  4GF:000101-.............................................................255
	PUMP  4GB:005101-.............................................................256
	FUN PUMP COVER................................................................257
VALVE.............................................................................258
	MAIN VALVE (2PL)..............................................................258
	MAIN VALVE (3PL)..............................................................259
PILOT PIPING......................................................................260
	PILOT PIPING (1)..............................................................260
	PILOT PIPING (2)..............................................................261
	PILOT PIPING (3)..............................................................262
	PILOT PIPING (4)..............................................................263
	PILOT PIPING (5)..............................................................265
	PILOT PIPING (6)..............................................................266
	PILOT PIPING (7)..............................................................267
	CONTROL LEVER (MULTI-FUNCTION JOYSTICK LEVER).................................269
	CONTROL LEVER (2 FINGER LEVER)................................................271
	PILOT PIPING (3PL)............................................................273
	PILOT VALVE (3PL).............................................................275
	CONSOLE (RIGHT)...............................................................277
	PILOT VALVE COVER (MULTI-FUNCTION JOYSTICK LEVER)(2PL)........................279
	PILOT VALVE COVER (MULTI-FUNCTION JOYSTICK LEVER)(3PL)........................280
	PILOT VALVE COVER (MULTI-FUNCTION JOYSTICK LEVER)(4PL)........................281
	PILOT VALVE COVER (2 FINGER LEVER)(2PL).......................................282
	PILOT VALVE COVER (2 FINGER LEVER)(3PL).......................................283
	PILOT VALVE COVER (2 FINGER LEVER)(4PL).......................................284
OIL TANK..........................................................................285
	OIL TANK......................................................................285
	REMOTE DRAIN (HYDRAULIC OIL)  4GF:000101-.....................................289
MAIN PIPING.......................................................................290
	MAIN PIPING (1)...............................................................290
	MAIN PIPING (2)...............................................................291
	MAIN PIPING (3)...............................................................293
	MAIN PIPING (4)...............................................................294
	MAIN PIPING (5)...............................................................295
	MAIN PIPING (6)...............................................................296
	FRONT FRAME COVER (AP2).......................................................297
	MAIN PIPING (3PL).............................................................299
	FRONT FRAME COVER (AP3).......................................................301
	RIDE CONTROL..................................................................303
GREASE PIPING.....................................................................305
	GREASE PIPING (1).............................................................305
	GREASE PIPING (2).............................................................307
TORQUE CONVERTER PIPING...........................................................309
	TORQUE CONVERTER PIPING  4GF:000101-..........................................309
	TORQUE CONVERTER PIPING  4GB:005101-..........................................311
LIFT ARM CYLINDER.................................................................315
	LIFT ARM CYLINDER.............................................................315
BUCKET CYLINDER...................................................................316
	BUCKET CYLINDER...............................................................316
LIFT ARM..........................................................................317
	STD. LIFT ARM.................................................................317
	HIGHT LIFT ARM................................................................319
BUCKET............................................................................321
	STOCK PILE BUCKET (WITH BOLT ON TOOTH) 2.5m3 (BOLT-ON TYPE)  4GF:000101-......321
	STOCK PILE BUCKET (WITH BOLT ON TOOTH) 2.5m3 (WELDED TYPE) 4GF:000101-........323
	STOCK PILE BUCKET (BOLT ON CUTTING EDGE) 2.7m3 4GF:000101-....................325
	FLAT BOTTOM BUCKET (WITH BOLT ON TOOTH) 2.5m3 (BOLT-ON TYPE) 4GF:000101-......327
	FLAT BOTTOM BUCKET (WITH BOLT ON TOOTH) 2.5m3 (WELDED TYPE) 4GF:000101-.......329
	FLAT BOTTOM BUCKET (BOLT ON CUTTING EDGE) 2.7m3  4GF:000101-..................331
	STOCK PILE BUCKET (WITH BOLT ON TOOTH) 3.1m3 (BOLT-ON TYPE) 4GF:000101-.......333
	STOCK PILE BUCKET (WITH BOLT ON TOOTH) 3.1m3 (WELDED TYPE) 4GF:000101-........335
	STOCK PILE BUCKET (BOLT ON CUTTING EDGE) 3.3m3  4GF:000101-...................337
	STOCK PILE BUCKET (WITH BOLT ON TOOTH) 3.3m3 (BOLT-ON TYPE) 4GF:000101-.......339
	STOCK PILE BUCKET (WITH BOLT ON TOOTH) 3.3m3 (WELDED TYPE) 4GF:000101-........341
	STOCK PILE BUCKET (BOLT ON CUTTING EDGE) 3.5m3  4GF:000101-...................343
	FLAT BOTTOM BUCKET (WITH BOLT ON TOOTH) 3.1m3 (BOLT-ON TYPE) 4GF:000101-......345
	FLAT BOTTOM BUCKET (WITH BOLT ON TOOTH) 3.1m3 (WELDED TYPE) 4GF:000101-.......347
	FLAT BOTTOM BUCKET (BOLT ON CUTTING EDGE) 3.3m3  4GF:000101-..................349
	FLAT BOTTOM BUCKET (WITH BOLT ON TOOTH) 3.3m3 (BOLT-ON TYPE) 4GF:000101-......351
	FLAT BOTTOM BUCKET (WITH BOLT ON TOOTH) 3.3m3 (WELDED TYPE) 4GF:000101-.......353
	FLAT BOTTOM BUCKET (BOLT ON CUTTING EDGE) 3.5m3  4GF:000101-..................355
	ROCK BUCKET 2.4m3  4GF:000101-................................................357
	STOCK PILE BUCKET 3.0m3  4GB:005101-..........................................359
	STOCK PILE BUCKET (WITH BOLT ON TOOTH) 3.0m3  4GB:005101-.....................361
	STOCK PILE BUCKET (BOLT ON CUTTING EDGE) 3.2m3  4GB:005101-...................363
	STOCK PILE BUCKET 3.2m3  4GB:005101-..........................................365
	STOCK PILE BUCKET (WITH BOLT ON TOOTH) 3.2m3  4GB:005101-.....................367
	STOCK PILE BUKCET (BOLT ON CUTTING EDGE) 3.4m3  4GB:005101-...................369
	ROCK BUCKET 2.7m3  4GB:005101-................................................371
	ROCK BUCKET (WITH SEGMENT EDGE) 2.9m3  4GB:005101-............................373
	STOCK PILE BUCKET (BOLT ON CUTTING EDGE) 3.4m3 (FLOATING PIN)  4GB:005101-....375
DECAL.............................................................................377
	DECAL (1)  4GF:000101-........................................................377
	DECAL (1)  4GB:005101-........................................................379
	DECAL (2)  4GF:000101-........................................................381
	DECAL (2) [JPN]  4GB:005101-..................................................383
	DECAL (2) [OTHER]  4GB:005101-................................................385
	DECAL (3)  4GF:000101-........................................................387
	DECAL (3) [JPN]  4GB:005101-..................................................389
	DECAL (3) [OTHER]  4GB:005101-................................................391
	DECAL (4) (MULTI FUNCTION JOYSTICK LEVER).....................................393
	DECAL (4) (2 FINGER LEVER)....................................................395
	DECAL (5).....................................................................397
	DECAL (6)  4GF:000101-........................................................399
	DECAL (6) [JPN]  4GB:005101-..................................................401
	DECAL (6) [OTHER]  4GB:005101-................................................403
	DECAL (7).....................................................................405
TOOLS.............................................................................407
	TOOLS  4GF:000101-............................................................407
	TOOLS  4GB:005101-............................................................409
ROAD HOMOLOGATION SPECIFICATION...................................................411
	ROAD HOMOLOGATION SPEC. (JAPAN)  4GB:005101-..................................411
	ROAD HOMOLOGATION SPEC. (JAPAN)(DECAL)  4GB:005101-...........................415
	ROAD HOMOLOGATION SPEC. (TUV)  4GF:000101-....................................417
	ROAD HOMOLOGATION SPEC. (ITALY)  4GF:000101-..................................421
PARTS INDEX.......................................................................425

Description:

Hitachi ZW 220 Wheel Loader Parts Catalog Manual

FOREWORD:

• According to Hitachi’s continuous effort to improve the product quality. descriptions in the Parts Catalog may be slightly different from your machine. If any questionable points are found, feel free to contact your nearest Hitachi dealer.
• For, the engine parts, please refer to the parts catalog of diesel engine issued separately.

1.HOW TO ORDER PARTS

When ordering parts. please specify the following items.

1.  Model type
2.  Product Identification Number
3.  Part No.
4.  Part Name
5.  my
6.  Purchaser’s Name and Address

2.HOW TO USE THIS PARTS CATALOG

PART NAME: When the part is used as an inner part of an assembly part, the mark ‘3‘ is shown in front of the part name.

Q’TY: Indicates the number of the part used per machine. The quantity of an inner part is the number of the inner part necessary to organize one assembly part.

Please Note:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]