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Hitachi ZW310 6 WORKSHOP MANUAL – PDF DOWNLOAD
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Hitachi ZW310 6 WORKSHOP MANUAL
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Description
Hitachi ZW310 6 WORKSHOP MANUAL
File Details:
Hitachi ZW310 6 WORKSHOP MANUAL
Language : English
Pages : 327
Size : 41.8 MB
Downloadable : Yes
Format : PDF
HITACHI ZW310 6 WORKSHOP MANUAL – PDF DOWNLOAD:
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Table of contents:
Hitachi ZW310 6 WORKSHOP MANUAL
WNFB50-EN-01............................................................................ 0 CONTENTS................................................................................ 0 INTRODUCTION............................................................................ 0 SYMBOL AND ABBREVIATION................................................................. 0 SAFETY.................................................................................. 0 SECTION AND GROUPCONTENTS............................................................... 0 SECTION 1 GENERAL....................................................................... 0 Group 1 Precautions for Disassembling and Assembling................................ 0 Precautions for Disassembling andAssembling..................................... 0 Group 2 Tightening.................................................................. 0 Tightening Bolts and Nuts....................................................... 0 Piping Joint.................................................................... 0 Group 3 Painting.................................................................... 0 Painting........................................................................ 0 Group 4 Bleeding Air................................................................ 0 Bleeding Air from Hydraulic Oil Tank............................................ 0 Bleeding Air from Hydraulic System.............................................. 0 Bleed Air from the Fuel System.................................................. 0 Bleeding Air from Radiator...................................................... 0 Bleeding Air from Brake (Axle).................................................. 0 Group 5 Pressure Release Procedure.................................................. 0 Front Attachment Hydraulic Circuit PressureRelease Procedure.................... 0 Ride Control Accumulator Pressure ReleaseProcedure.............................. 0 Parking Brake Accumulator Pressure ReleaseProcedure............................. 0 Group 6 Preparation................................................................. 0 Preparation before Inspection andMaintenance.................................... 0 SECTION 2 MAINTENANCE STANDARD.......................................................... 0 Group 1 Body........................................................................ 0 Center Hinge.................................................................... 0 Pilot Valve (Two Lever Type )................................................... 0 Group 2 Front Attachment............................................................ 0 Pin and Bushing................................................................. 0 Standard Dimensions for Lift Arm and Bucket..................................... 0 Bucket Stopper Clearance........................................................ 0 SECTION 3 BODY.......................................................................... 0 Group 1 Cab......................................................................... 0 Removal and Installation of Cab................................................. 0 Group 2 Counterweight............................................................... 0 Removal and Installation of Counterweight....................................... 0 Group 3 Center Hinge................................................................ 0 Removal and Installation of Center Hinge........................................ 0 Removal and Installation of the HydraulicHoses of Front Chassis Side............ 0 Group 4 Engine...................................................................... 0 Removal and Installation of Engine.............................................. 0 Removal and Installation of Exterior Parts...................................... 0 Removal and Installation of Air Cleaner......................................... 0 Group 5 Radiator Assembly........................................................... 0 Replacement of Radiator, Oil Cooler,Intercooler, and Torque Converter Cooler.... 0 Group 6 Hydraulic Oil Tank.......................................................... 0 Removal and Installation of Hydraulic OilTank................................... 0 Group 7 Fuel Tank................................................................... 0 Removal and Installation of Fuel Tank........................................... 0 Group 8 Pump Device................................................................. 0 Removal and Installation of Pump Device......................................... 0 Disassembly and Assembly of Pump Device......................................... 0 Disassembly of Main Pump........................................................ 0 Assembly of Main Pump........................................................... 0 Disassembly of Regulator........................................................ 0 Assembly of Regulator........................................................... 0 Removal and Installation of Pilot Pump.......................................... 0 Disassembly of Pilot Pump....................................................... 0 Assembly of Pilot Pump.......................................................... 0 Group 9 Control Valve............................................................... 0 Removal and Installation of Control Valve....................................... 0 Disassembly and Assembly of Control Valve....................................... 0 Group 10 Pilot Valve................................................................ 0 Removal and Installation of Pilot Valve(Single-Lever Type)...................... 0 Removal and Installation of Pilot Valve (TwoLever Type)......................... 0 Disassembly of Pilot Valve (Single-LeverType)................................... 0 Assembly of Pilot Valve (Single-Lever Type)..................................... 0 Disassembly of Pilot Valve (Two Lever Type)..................................... 0 Assembly of Pilot Valve (Two Lever Type)........................................ 0 Group 11 Brake Charge Valve......................................................... 0 Removal and Installation of Brake ChargeValve................................... 0 Structure of Brake Charge Valve................................................. 0 Disassembly of Brake Charge Valve............................................... 0 Assembly of Brake Charge Valve.................................................. 0 Removal and Installation of BrakeAccumulators................................... 0 Group 12 Combination Valve.......................................................... 0 Removal and Installation of CombinationValve.................................... 0 Disassembly of Combination Valve (S/N 5001~5021)................................ 0 Assembly of Combination Valve (S/N 5001~5021)................................... 0 Disassembly of Combination Valve (S/N 5022~,9001~).............................. 0 Assembly of Combination Valve (S/N 5022~, 9001~)................................ 0 Group 13 DEF Tank................................................................... 0 Removal and Installation of DEF Tank............................................ 0 Replacement of DEF Suction Filter............................................... 0 Group 14 Flow Regulator Valve....................................................... 0 Removal and Installation of Flow RegulatorValve................................. 0 Structure of Flow Regulator Valve............................................... 0 Group 15 Cooling Fan System......................................................... 0 Removal and Installation of Fan ControlValve.................................... 0 Structure of Fan Control Valve.................................................. 0 Removal and Installation of Fan Motor........................................... 0 Group 16 Aftertreatment Device...................................................... 0 Removal and Installation of AftertreatmentDevice................................ 0 Group 17 Ride Control Valve......................................................... 0 Removal and Installation of Ride ControlValve and Accumulator (Option).......... 0 Disassembly of Ride Control Valve............................................... 0 Assembly of Ride Control Valve.................................................. 0 Group 18 Battery Disconnect Switch.................................................. 0 Removal of Battery Disconnect Switch............................................ 0 Installation of Battery Disconnect Switch....................................... 0 SECTION 4 TRAVEL SYSTEM................................................................. 0 Group 1 Tire........................................................................ 0 Removal and Installation of Front Tire.......................................... 0 Removal and Installation of Rear Tire........................................... 0 Group 2 Drive Unit.................................................................. 0 Removal and Installation of Drive Unit.......................................... 0 Disassembly of Drive Unit....................................................... 0 Removal and Disassembly of TorqueConverter...................................... 0 Disassembly of Transmission..................................................... 0 Disassembly of Torque Converter................................................. 0 Assembly of Torque Converter.................................................... 0 Disassembly of Clutch Shaft (Forward Clutch, Reverse Clutch).................... 0 Assembly of Clutch Shaft (Forward Clutch, Reverse Clutch)....................... 0 Disassembly of Clutch Shaft (1st & 2nd Speed Clutch, 3rd & 4th Speed Clutch).... 0 Assembly of Clutch Shaft (1st & 2nd Speed Clutch, 3rd & 4th Speed Clutch)....... 0 Disassembly of Idler Shaft...................................................... 0 Assembly of Idler Shaft......................................................... 0 Disassembly of Control Valve.................................................... 0 Assembly of Control Valve....................................................... 0 Disassembly of Regulator Valve.................................................. 0 Assembly of Regulator Valve..................................................... 0 Disassembly of Check Valve...................................................... 0 Assembly of Check Valve......................................................... 0 Assembly of Drive Unit.......................................................... 0 Precautions for Bearing Preload Operation....................................... 0 Preload Adjustment Sheet........................................................ 0 Idler Shaft Preload Adjustment Procedure........................................ 0 F and R axis Preload Adjustment Procedure....................................... 0 Speed Gear Shaft Preload AdjustmentProcedure.................................... 0 Special Tools (For Transmission Assembly and Disassembly)....................... 1 Drawings for Special Tools...................................................... 4 Group 3 Axle........................................................................ 25 Removal and Installation of Front Axle.......................................... 25 Removal and Installation of Rear Axle........................................... 35 Disassembly of Axle............................................................. 43 Removal of Axle Support (Rear Axle)............................................. 46 Disassembly of Axle............................................................. 47 Assembly of Axle................................................................ 55 Disassembly of Differential..................................................... 77 Assembly of Differential........................................................ 85 Group 4 Propeller Shaft............................................................. 95 Removal and Installation of Propeller Shaft..................................... 95 Group 5 Brake Valve.................................................................105 Removal and Installation of Brake Valve.........................................105 Disassembly of Brake Valve Assembly.............................................109 Assembly of Brake Valve Assembly................................................112 Structure of Brake Valve........................................................115 Disassembly of Brake Valve......................................................116 Assembly of Brake Valve.........................................................117 Brake Valve Maintenance Standard................................................118 Group 6 Steering Pilot Valve........................................................119 Removal and Installation of Steering PilotValve.................................119 Disassembly of Steering Pilot Valve.............................................123 Assembly of Steering Pilot Valve................................................126 Group 7 Steering Valve..............................................................131 Removal and Installation of Steering Valve......................................131 Disassembly of Steering Valve...................................................137 Assembly of Steering Valve......................................................140 Group 8 Steering Cylinder...........................................................143 Removal and Installation of Steering Cylinder...................................143 Disassembly of Steering Cylinder................................................149 Assembly of Steering Cylinder...................................................154 Removal and Installation of SteeringAccumulator.................................161 Tools for Steering Cylinder Disassembly andAssembly.............................163 Group 9 Emergency Steering Device...................................................167 Removal and Installation of EmergencySteering Pump (Option).....................167 Group 10 Reducing Valve.............................................................171 Removal and Installation of Reducing Valve......................................171 Disassembly of Reducing Valve...................................................173 Assembly of Reducing Valve......................................................174 Group 11 Stop Valve.................................................................175 Removal and Installation of Stop Valve..........................................175 Adjustment of Stop Valve InstallationPosition...................................177 Disassembly of Stop Valve.......................................................179 Assembly of Stop Valve..........................................................180 Group 12 Main Pressure Block........................................................181 Removal and Installation of Main Pressure Block.................................181 Disassembly of Main Pressure Block..............................................183 Assembly of Main Pressure Block.................................................184 Group 13 Axle Oil Cooler............................................................185 Removal and Installation of Axle Oil Cooler.....................................185 Structure of Oil Cooler Assembly................................................197 Structure of Oil Cooler Pump Unit...............................................198 Structure of Check Valve Assembly...............................................200 Group 14 Joystick Steering..........................................................203 Removal and Installation of Joystick SteeringValve..............................203 Disassembly and Assembly of JoystickSteering Control Valve......................211 Disassembly and Assembly of JoystickSteering Solenoid Valve.....................214 Removal and Installation of Joystick SteeringLever (for Grammer Seat)...........217 Removal and Installation of Joystick SteeringLever (for Sears Seat).............227 SECTION 5 FRONT ATTACHMENT..............................................................241 Group 1 Front Attachment............................................................243 Removal and Installation of Front Attachment....................................243 Removal and Installation of Lever (Bell Crank)..................................257 Removal and Installation of Bucket..............................................271 Group 2 Cylinder....................................................................277 Removal and Installation of Lift Arm Cylinder...................................277 Removal and Installation of Bucket Cylinder.....................................285 Disassembly of Lift Arm Cylinder................................................295 Assembly of Lift Arm Cylinder...................................................300 Disassembly of Bucket Cylinder..................................................307 Assembly of Bucket Cylinder.....................................................314 Tools for Cylinder Disassembly and Assembly.....................................321 SERVICE MANUAL REVISION REQUEST FORM....................................................327
Please Note:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
