Hitachi ZX60LC-6 Hydraulic Excavator Troubleshooting+Electrical Hydraulic Circuit+Workshop Manual – PDF DOWNLOAD

Description

Hitachi ZX60LC-6 Hydraulic Excavator Troubleshooting+Electrical Hydraulic Circuit+Workshop Manual

FILE DETAILS:

Hitachi ZX60LC-6 Hydraulic Excavator Troubleshooting+Electrical Hydraulic Circuit+Workshop Manual

This Listing includes all of the manuals mentioned below:

1. Hitachi ZX60LC-6 Hydraulic Excavator Workshop Manual
2. Hitachi ZX60LC-6 Hydraulic Excavator Troubleshooting
3. Hitachi ZX60LC-6 Hydraulic Excavator Electrical-Hydraulic Circuit Diagram
4. Hitachi ZX60LC-6 Hydraulic Excavator Electrical-Hydraulic Circuit Diagram

DESCRIPTION:

Hitachi ZX60LC-6 Hydraulic Excavator Troubleshooting+Electrical Hydraulic Circuit+Workshop Manual

INTRODUCTION:

TO THE READER:
• This manual is written for an experienced technician to provide technical information needed to maintain and repair this machine.
• Be sure to thoroughly read this manual for correct product information and service procedures.
• If you have any questions or comments, at if you found any errors regarding the contents of this manual, please contact using “Service Manual Revision Request Form” at the end of this manual.

ADDITIONAL REFERENCES:

• Please refer to the materials listed below in addition to this manual.
• The Operator’s Manual
• The Parts Catalog
• The Engine Manual
• Parts Catalog of the Engine
• Hitachi Training Material

MANUAL COMPOSITION:
• This manual consists of three portions: the Technical Manual (Operational Principle), the Technical Manual (Troubleshooting) and the Workshop Manual.
• Information included in the Technical Manual (Operational Principle): technical information needed for redelivery and delivery, operation and activation of all devices and systems.
• Information included in the Technical Manual (Troubleshooting): technical information needed for operational performance tests, and troubleshooting procedures.
• Information included in the Workshop Manual: technical information needed for maintenance and repair of the machine, tools and devices needed for maintenance and repair, maintenance standards, and removal/installation and assemble/ disassemble procedures.

TABLE OF CONTENTS:

Hitachi ZX60LC-6 Hydraulic Excavator Troubleshooting+Electrical Hydraulic Circuit+Workshop Manual

SECTION 4
OPERATIONAL PERFORMANCE TEST
Group 1 Introduction
Operational Performance TestsT4-1-1
Preparation for Performance TestsT4-1-2
Group 2 Standard
Operational Performance Standard TableT4-2-1
Main Pump P-Q DiagramT4-2-11
Sensor Activating RangeT4-2-13
Monitor Indicating ValuesT4-2-14
Group 3 Engine Test
Engine SpeedT4-3-1
Lubricant ConsumptionT4-3-4
Group 4 Machine Performance Test
Travel SpeedT4-4-1
Track Revolution SpeedT4-4-2
Mistrack CheckT4-4-3
Travel Parking LeakageT4-4-4
Swing SpeedT4-4-5
Swing Function Drift CheckT4-4-6
Swing Motor LeakageT4-4-8
Maximum Swingable Slant AngleT4-4-10
Swing Bearing PlayT4-4-12
Hydraulic Cylinder Cycle TimeT4-4-14
Dig Function Drift CheckT4-4-16
Control Lever Operating ForceT4-4-19
Control Lever StrokeT4-4-20
Combined Operation of Boom Raise and Swing
Function CheckT4-4-21
Combined Operation of Boom Raise and Arm
Roll-In Function CheckT4-4-22
Clearance of Front Attachment Connecting
PartT4-4-23
Group 5 Component Test
Primary Pilot PressureT4-5-1
Secondary Pilot PressureT4-5-3
3-Spool Solenoid Valve Set PressureT4-5-4
2-Spool Solenoid Valve (Aftertreatment Device Regeneration Control) Set PressureT4-5-5
Main Pump Delivery PressureT4-5-7
Main Relief Set PressureT4-5-8
Relief Pressure (when relieving swing)T4-5-12
Overload Relief Valve Set PressureT4-5-14
Main Pump Flow Rate MeasurementT4-5-16
Swing Motor DrainageT4-5-24
Travel Motor DrainageT4-5-26
Group 6 Adjustment
Rewrite of Aftertreatment Device Serial NoT4-6-1
How to Clear Fault CodeT4-6-2
Procedure after Replacing DCU and ECMT4-6-3
Air Bleeding from the Diesel Exhaust Fluid
Defrosting PipingT4-6-4
How to Check Manual Regeneration SwitchT4-6-6
Remedy at DEF Pressure DecreaseT4-6-8
Remedy at DEF Abnormal QualityT4-6-10
Clean DEF TankT4-6-12
Remedy when Mixing Oil in DEF TankT4-6-14
SECTION 5
TROUBLESHOOTING
Group 1 Diagnosing Procedure
IntroductionT5-1-1
Diagnosis ProcedureT5-1-2
Electrical System InspectionT5-1-5
Precautions for Inspection and Maintenance T5-1-6
Instructions for Disconnecting ConnectorsT5-1-8
Fuse InspectionT5-1-10
Fusible Link InspectionT5-1-13
Battery Voltage CheckT5-1-14
Alternator CheckT5-1-15
Continuity CheckT5-1-16
Voltage and Current MeasurementT5-1-18
Check by False SignalT5-1-26
Test Wire HarnessT5-1-27
Group 2 Monitor
OutlineT5-2-1
Operating Procedures of Service MenuT5-2-2
Setting MenuT5-2-43
Inspection of Engine Oil Level, Coolant Level,
Hour Meter, and Fuel GaugeT5-2-48
Fuel Gauge, Coolant Temperature Gauge, DEF
GaugeT5-2-49
Group 3 e-Service
OutlineT5-3-1
List of Operation DataT5-3-2
Communication SystemT5-3-4
Group 4 Component Layout
Main ComponentT5-4-1
Electrical System (Overview)T5-4-3
Electrical System (Rear Tray)T5-4-4
Electrical System (Switch Panel)T5-4-5
Electrical System (Around Air Cleaner)T5-4-6
Electrical System (Relays)T5-4-7
EngineT5-4-8
Aftertreatment DeviceT5-4-9
Aftertreatment DeviceT5-4-10
Pump DeviceT5-4-11
Around Pump DeviceT5-4-12
Control ValveT5-4-13
Signal Control ValveT5-4-13
Swing DeviceT5-4-15
Travel DeviceT5-4-15
3-Spool Solenoid Valve UnitT5-4-16
2-Spool Solenoid Valve Unit (for Aftertreatment
Device Regeneration Control)T5-4-16
DEF TankT5-4-17
DEF Supply ModuleT5-4-17
Layout of Attachment Spec PartsT5-4-18
Boom Foot Part Lower SideT5-4-19
Utility Space Partition CoverT5-4-20
Control Valve Upper Side, Lower SideT5-4-20
Components in Control ValveT5-4-22
Pilot PortT5-4-36
Group 5 Troubleshooting A
Troubleshooting A (Base Machine Diagnosis By
Using Fault Codes) ProcedureT5-5-1
MC Fault Code ListT5-5-3
ECM Fault Code ListT5-5-22
DCU Fault Code ListT5-5-36
Monitor Controller (Monitor) Fault Code ListT5-5-44
Monitor Controller (Information) Fault Code
ListT5-5-45
Air Conditioner Controller Fault Code ListT5-5-48
Communication Terminal Fault Code ListT5-5-49
MC Fault Codes 11000 to 11002T5-5-51
MC Fault Code 11003T5-5-52
MC Fault Codes 11006, 11007,11009T5-5-55
Monitor Controller (Monitor) Fault Codes 13002,
13003, 13005T5-5-55
CAN0 Harness CheckT5-5-56
ISO-CAN (Engine) Harness CheckT5-5-60
MC Fault Codes 11008, 11010T5-5-63
Monitor Controller (Monitor) Fault Codes 13004,
13006, 13007T5-5-63
CAN1 Harness CheckT5-5-64
MC Fault Code 11100T5-5-67
MC Fault Code 11101T5-5-68
MC Fault Codes 11200 to 11202T5-5-69
MC Fault Codes 11206 to 11208T5-5-70
MC Fault Codes 11301 to 11303T5-5-71
MC Fault Codes 11304, 11307, 11325T5-5-72
MC Fault Codes 11995, 11997T5-5-73
MC Fault Code 11400T5-5-74
MC Fault Code 11401T5-5-75
MC Fault Code 11402T5-5-76
MC Fault Code 11403T5-5-77
MC Fault Code 11407T5-5-78
MC Fault Code 11408T5-5-79
MC Fault Code 11409T5-5-80
MC Fault Code 11410T5-5-81
MC Fault Codes 11434, 11435T5-5-82
MC Fault Code 11436T5-5-83
MC Fault Codes 11458, 11459T5-5-84
MC Fault Code 11901T5-5-85
MC Fault Codes 20010 to 20012T5-5-86
Monitor Controller (Information) Fault Codes
13304, 13310T5-5-87
Monitor Controller (Information) Fault Code
13311T5-5-88
Monitor Controller (Information) Fault Codes
20100 to 20114T5-5-89
Monitor Controller (Information) Fau

HITACHI ZX60LC-6 HYDRAULIC EXCAVATOR TROUBLESHOOTING+ELECTRICAL HYDRAULIC CIRCUIT+WORKSHOP MANUAL – PDF DOWNLOAD:

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• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
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