John Deere 2.9 L OEM Diesel Engines Operator’s Manual PDF

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hn Deere 2.9 L OEM Diesel Engines (PowerTech™) Operator’s Manual – PDF DOWNLOAD

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John Deere 2.9 L OEM Diesel Engines (PowerTech™) Operator’s Manual – PDF DOWNLOAD

P/N: OMRG27897_61
Language: English
Division: Construction
Product Lines: Engines
Publication Type: Operator’s Manuals
Associated Models: 2.9L, 3029, 3029TF270
Series: POWERTECH

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 2.9 L OEM Diesel Engines (PowerTech™) Operator’s Manual – PDF DOWNLOAD

Contents 11
Record Keeping 13
Engine Serial Number Plate 13
Record Engine Serial Number 13
Engine Option Codes 14
Record Fuel Injection Pump Model Number 16
Emergency Stationary Engine Rule 16
Safety 17
Recognize Safety Information 17
Understand Signal Words 17
Follow Safety Instructions 17
Replace Safety Signs 18
California Proposition 65 Warning 18
Illuminate Work Area Safely 18
Work in Clean Area 18
Use Proper Tools 19
Live With Safety 19
Prevent Machine Runaway 19
Handle Fuel Safely—Avoid Fires 20
Prepare for Emergencies 20
Handle Starting Fluid Safely 20
In Case of Fire 21
Handle Fluids Safely—Avoid Fires 21
Avoid Static Electricity Risk When Refueling 22
Service Machines Safely 22
Wear Protective Clothing 22
Protect Against Noise 23
Handling Batteries Safely 23
Prevent Acid Burns 24
Stay Clear of Rotating Drivelines 24
Install All Guards 25
Practice Safe Maintenance 25
Remove Paint Before Welding or Heating 26
Avoid Heating Near Pressurized Fluid Lines 26
Avoid High-Pressure Fluids 26
Do Not Open High-Pressure Fuel System 27
Protect Against High Pressure Spray 27
Prevent Battery Explosions 27
Avoid Hot Exhaust 28
Work In Ventilated Area 28
Service Cooling System Safely 28
Decommissioning — Proper Recycling and Disposal of Fluids and Components 29
Fuels, Lubricants, and Coolant 30
Diesel Fuel 30
Supplemental Diesel Fuel Additives 31
Lubricity of Diesel Fuel 31
Handling and Storing Diesel Fuel 31
Biodiesel Fuel 32
Testing Diesel Fuel 33
Aviation (Jet) Fuels 33
Burner Fuels 33
Fuel Filters 34
Minimizing the Effect of Cold Weather on Diesel Engines 35
Diesel Engine Break-In Oil — Non-Emissions Certified and Certified Tier 1, Tier 2, Tier 3, Stage I, Stage II, and Stage III 36
Diesel Engine Oil — Tier 3 and Stage IIIA 37
Engine Oil and Filter Service Intervals — Tier 3 and Stage IIIA — OEM Applications 38
Mixing of Lubricants 39
Alternative and Synthetic Lubricants 39
Lubricant Storage 39
Oil Filters 39
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 40
Water Quality for Mixing with Coolant Concentrate 41
Operating in Warm Temperature Climates 41
Testing Coolant Freeze Point 42
Disposing of Coolant 42
Engine Operating Guidelines 43
Instrument (Gauge) Panels 43
Auxiliary Gear Drive Limitations 47
Generator Set (Standby) Applications 47
Starting The Engine 47
Break-In Service 50
After Break-In Service 52
Normal Engine Operation 52
Cold Weather Operation 53
Warming Engine 54
Changing Engine Speed-Standard (Mechanical) Governor 55
Idling Engine 55
Stopping The Engine 56
Using A Booster Battery Or Charger 58
Lubrication and Maintenance 59
Required Emission-Related Information 59
Observe Service Intervals 59
Use Correct Fuels, Lubricants, And Coolant 60
Lubrication And Maintenance Service Interval Chart 61
Lubrication & Maintenance/Daily 62
Daily Prestarting Checks 62
Lubrication & Maintenance/250 Hour/6 Month 66
Servicing Fire Extinguisher 66
Lubricating PTO Clutch Shaft Bearings 66
Servicing Battery 67
Changing Engine Oil And Replacing Oil Filter-All Except 3029TF270 Engines 69
Checking Fan And Alternator V-Belt Tension 72
Checking PTO Clutch Adjustment 73
Checking Engine Mounts 73
Lubrication & Maintenance/500 Hour/12 Month 74
Changing Engine Oil And Replacing Oil Filter—3029TF270 Engines Only 74
Lubricating PTO Clutch Internal Levers And Linkage 77
Cleaning Crankcase Vent Tube 77
Checking Air Intake System 78
Replacing Fuel Filter/Bleeding System 79
Checking Cooling System 80
Testing Diesel Engine Coolant 81
Replenishing Supplemental Coolant Additives (SCAs) Between Coolant Changes 82
Pressure Testing Cooling System 83
Checking and Adjusting Engine Speeds 84
Lubrication & Maintenance/600 Hour 85
Checking And Adjusting Engine Valve Clearance 85
Lubrication&Maintenance/2000 Hour/24 Month 87
Adjusting Variable Speed (Droop) On Generator Set Engines (Stanadyne Injection Pumps Only) 87
Flushing And Refilling Cooling System 88
Testing Thermostat Opening Temperature 90
Service As Required 91
Additional Service Information 91
Do Not Modify Fuel System 91
Adding Coolant 92
Pre-Start Cleaning Guide 93
Bleeding The Fuel System 94
Replacing Air Cleaner Filter Elements 96
Inspecting Primary Filter Element 98
Cleaning Primary Filter Element 98
Element Storage 98
Replace Fan And Alternator Belts 98
Inspecting Power Take-Off (PTO) Clutch 99
Checking Fuses 99
Troubleshooting 101
General Troubleshooting Information 101
North American Wiring Diagram 102
Engine Troubleshooting 104
Electrical Troubleshooting 110
Lubrication System Troubleshooting 112
Cooling System Troubleshooting 114
Air Intake System Troubleshooting 116
Storage 119
Engine Storage Guidelines 119
Preparing Engine for Long Term Storage 120
Removing Engine from Long Term Storage 121
Specifications 122
General OEM Engine Specifications 122
Engine Power and Speed Specifications — 3029 123
Engine Crankcase Oil Fill Quantities 125
Unified Inch Bolt and Screw Torque Values 126
Metric Bolt and Screw Torque Values 127
Lubrication and Maintenance Records 128
Using Lubrication And Maintenance Records 128
Daily (Prestarting) Service 128
250 Hour/6 Month Service 128
500 Hour/12 Month Service 129
2000 Hour/24 Month Service 129
Service As Required 130
Warranty 131
John Deere Warranty in OEM Applications 131
Emissions Control System Certification Label 134
EPA Non-road Emissions Control Warranty Statement—Compression Ignition 135
CARB Non-road Emissions Control Warranty Statement—Compression Ignition 137
John Deere Service Literature Available 145
Technical Information 145
Page Number 11
Section 01 13
Section 05 17
Section 10 30
Section 15 43
Section 20 59
Section 25 62
Section 30 66
Section 35 74
Section 36 85
Section 40 87
Section 45 91
Section 50 101
Section 55 119
Section 60 122
Section 65 128
Section 70 131
Section 75 145

S.V 04/24