Honda XL1000V Varadero Service Manual – PDF DOWNLOAD

Description

Honda XL1000V Varadero Service Manual – PDF DOWNLOAD

DESCRIPTION:

Honda XL1000V Varadero Service Manual – PDF DOWNLOAD

HOW TO USE THIS MANUAL

• This service manual describes the service procedures for the XL 1000V. Follow the Maintenance Schedule (Section 3) recommendations to ensure that the vehicle is in peak operating condition. Performing the first scheduled maintenance is very important.
• It compensates for the initial wear that occurs during the break-in period. Sections 1 and 3 apply to the whole motorcycle. Section 2 illustrates procedures for removal/ installation of components that may be required to perform service described in the following sections.
• Sections 4 through 19 describe parts of the motorcycle, grouped according to location. Find the section you want on this page, then turn to the table of contents on the first page of the section. Most sections start with an assembly or system illustration, service information and troubleshooting for the section.
• The subsequent pages give detailed procedure. If you don’t know the source of the trouble, go to section 21 Troubleshooting.
• ALL INFORMATION, ILLUSTRATIONS, DIRECTIONS AND SPECIFICATIONS INCLUDED IN THIS PUBLICATION ARE BASED ON THE LATEST PRODUCT INFORMATION AVAILABLE AT THE TIME OF APPROVAL FOR PRINTING.
• HONDA MOTOR CO., LTD. RESERVES THE RIGHT TO MAKE CHANGES AT ANY TIME WITHOUT NOTICE AND WITHOUT INCURRING ANY OBLIGATION WHATEVER. NO PART OF THIS PUBLICATION MAY BE REPRODUCED WITHOUT WRITTEN PERMISSION. THIS MANUAL IS WRITTEN FOR PERSONS WHO HAVE ACQUIRED BASIC KNOWLEDGE OF MAINTENANCE ON HONDA MOTORCYCLES, MOTOR SCOOTERS ORATVS

IMPORTANT SAFETY NOTICE

WARNING

Indicates a strong possibility of severe personal injury or death if instructions are not followed.

CAUTION: Indicates a possibility of equipment damage if instructions are not followed.

NOTE:

Gives helpful information.

Detailed descriptions of standard workshop procedures, safety principles and service operations are not included. It is important to note that this manual contains some warnings and cautions against some specific service methods which could cause PERSONAL INJURY to service personnel or could damage a vehicle or render it unsafe. Please understand that those warnings could not cover all conceivable ways in which service, whether or not recommended by Honda, might be done or of the possibly hazardous consequences of each conceivable way, nor could Honda investigate all such ways. Anyone using service procedures or tools, whether or not recommended by Honda, must satisfy himself thoroughly that neither personal safety nor vehicle safety will be jeopardized by the service methods or tools selected.

1. GENERAL INFORMATION

GENERAL SAFETY
SERVICE RULES
MODEL IDENTIFICATION
SPECIFICATIONS
TORQUE VALUES
TOOLS
LUBRICATION & SEAL POINTS
CABLE & HARNESS ROUTING
EMISSION CONTROL SYSTEMS

GENERAL SAFETY:

CARBON MONOXIDE

If the engine must be running to do some work, make sure the area is well ventilated. Never run the engine in an enclosed area

WARNING

The exhaust contains poisonous carbon monoxide gas that can cause loss of consciousness and may lead to death

Run the engine in an open area or with an exhaust evacuation system in an enclosed area.

GASOLINE

Work in a well ventilated area. Keep cigarettes, flames or sparks away from the work area or where gasoline is stored.

WARNING

Gasoline is extremely flammable and is explosive under certain conditions. KEEP OUT OF REACH OF CHILDREN

HOT COMPONENTS

WARNING

Engine and exhaust system parts become very hot and remain hot for some time after the engine is run. Wear insulated gloves or wait until the engine and exhaust system have cooled before handling these parts.

GENERAL INFORMATION:

COOLANT Under some conditions, the ethylene glycol in engine coolant is combustible and its flame is not visible. If the ethylene glycol does ignite, you will not see any flame, but you can be burned.

WARNING

• Avoid spilling engine coolant on the exhaust system or engine parts. They may be hot enough to cause the coolant to ignite and burn without a visible flame.

• Coolant (ethylene glycol) can cause some skin irritation and is poisonous if swallowed. KEEP OUT OF REACH OF CHILDREN.

• Do not remove the radiator cap when the engine is hot. The coolant is under pressure and could scald you.

• Keep hands and clothing away from the cooling fan, as it starts automatically

CAUTION:

Using coolant with silicate inhibitors may cause premature wear of water pump seals or blockage of radiator passages. Using tap water may cause engine damage.

If it contacts your skin, wash the affected areas immediately with soap and water. If it contacts your eyes, flush them thoroughly with fresh water and get immediate medical attention. If it is swallowed, the victim must be forced to vomit, then rinse mouth and throat with fresh water before obtaining medical attention. Because of these dangers, always keep from the reach of children. Recycle used coolant in an ecologically correct manner

WARNING

The battery gives off explosive gases; keep sparks, flames and cigarettes away. Provide adequate ventilation when charging.

• The battery contains sulfuric acid (electrolyte). Contact with skin or eyes may cause severe burns. Wear protective clothing and a face shield. – If electrolyte gets on your skin, flush with water. – If electrolyte gets in your eyes, flush with water for at least 15 minutes and call a physician immediately.

• Electrolyte is poisonous. – If swallowed, drink large quantities of water or milk and follow with milk of magnesia or vegetable oil and call a physician. KEEP OUT OF REACH OF CHILDREN

SERVICE RULES

1. Use genuine HONDA or HONDA-recommended parts and lubricants or their equivalents. Parts that don’t meet HONDA’s design specifications may cause damage to the motorcycle.

2. Use the special tools designed for this product to avoid damage and incorrect assembly.

3. Use only metric tools when servicing the motorcycle. Metric bolts, nuts and screws are not interchangeable with English fasteners.

4. Install new gaskets, O-rings, cotter pins, and lock plates when reassembling.

5. When tightening bolts or nuts, begin with the larger diameter or inner bolt first. Then tighten to the specified torque diagonally in incremental steps unless a particular sequence is specified.

6. Clean parts in cleaning solvent upon disassembly. Lubricate any sliding surfaces before reassembly.

7. After reassembly, check all parts for proper installation and operation.

8. Route all electrical wires as shown on pages 1-21 through 1-27, Cable & Harness routing. 1-
TABLE OF CONTENTS:

Honda XL1000V Varadero Service Manual – PDF DOWNLOAD

CONTENTS.........................  1
General Information..............  4
Frame/Body Panels................ 34
Exhaust System................... 34
Maintenance...................... 44
Engine  & Drive Train............  1
	Lubrication.................. 71
	Fuel System.................. 82
	Cooling System ..............106
	Engine Removal...............127
	Engine Installation..........127
	Cylinder Head ...............140
	Valves.......................140
	Clutch/Gearshift Linkage.....171
	Alternator/Starter clutch....190
	Crankcase/Transmission.......199
	Crankshaft/Piston............212
	Cylinder.....................212
Chassis..........................  1
	Front Wheel..................227
	Front Suspension.............227
	Steering.....................227
	Rear Wheel...................263
	Rear Suspension..............263
	Hydraulic Brake..............285
Electrical.......................  1
	Battery/Charging System......323
	Ignition System..............333
	Electric Starter.............345
	Lights/Meters................358
	Switches.....................358
Wiring Diagrams..................383
Troubleshooting..................384
Index............................388
Print............................  0
Print chapter....................390

Customer Support: [email protected]

IMAGES PREVIEW OF THE MANUAL:

PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
• Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted

S.M