Hunter DSP300 Series Sensor Service Manual 2014 – PDF DOWNLOAD

Description

Hunter DSP300 Series Sensor Service Manual 2014 – PDF DOWNLOAD

Description

This Hunter Engineering Company DSP300 series sensor service manual PDF (Form 4058T, June 2014, Supersedes Form 4058T, 08-05) provides essential guidance for servicing DSP300 Series Sensors used in wheel alignment systems, covering DSP304, DSP306, DSP308, and HF/HFSS variants compatible with 211, 311, 411, and 611 Series Aligners. It includes safety notes, purpose, description, and service procedures emphasizing factory-authorized repairs, with references to related forms like calibration instructions and battery info. The manual warns against mixing board versions and stresses zero/range calibration after replacements for accurate measurements.

Detailed sections explain electronic components such as sensors, transducer control boards with jumper settings and LEDs for compensation, DSP304 PC assemblies, camber/caster transducers, longitudinal/transverse toe assemblies, compensation switch PCBs, HF/HFSS transceivers, wheel position encoders, and sensor cables. Removal, installation, and adjustments cover housings, levels, Burndy PCBs, boards, toe assemblies/PCBs, IR filters, transducers, encoders, switches/cables, mounting brackets, couplings, gears/brake rings/shafts, toe arms, arm tube assemblies, emitter supports, transceivers, ride height transducers/encoders, and battery charging.

Sensor troubleshooting includes CRT console displays, additional references, diagnostic flow charts, and tables for error resolution, ensuring efficient DSP308 wheel alignment sensor repair guide adherence, Hunter DSP306 transducer control board replacement, DSP300 sensor troubleshooting flow chart usage, Hunter alignment sensor calibration instructions, DSP304 rear sensor cable installation, and DSP300 ride height transducer service.

Table of Contents

• 1. Introduction (Page 1)
• 2. Electronic Components (Page 5)
  • Sensors (Page 5)
  • Transducer Control Board (Page 5)
  • DSP304 PC Assembly (Page 10)
  • Camber/Caster Transducer (DSP306/DSP308 Series Sensors) (Page 14)
  • Longitudinal and Transverse Toe Assemblies (Page 17)
  • Compensation Switch Printed Circuit Board (PCB) (Page 20)
  • HF/HFSS Equipped Sensors (DSP306-HF and DSP308-HF only) (Page 21)
  • Wheel Position Encoder (Page 22)
  • DSP306/DSP308 Sensor Cables (Page 23)
  • DSP304 Rear Sensor Cables (Page 28)
• 3. Removal, Installation, and Adjustments (Page 31)
  • DSP306/DSP308 Series Sensor Front Housing (69-917-1 or 69-918-1) and Rear Housing (69-858-2 or 69-886-1) (Page 31)
  • Rear DSP304 Sensor Front Housing (69-942-1 or 69-943-1) and Rear Housing (69-944-1 or 69-945-1) (Page 33)
  • Sensor Level (221-157-2) (Page 34)
  • Adjusting The Sensor Level (Page 37)
  • Rear DSP304 Sensor Level (221-621-2) (Page 38)
  • Burndy Printed Circuit Assembly (45-637-1) (Page 39)
  • Transducer Control Board (45-838-1, 45-839-1, 45-918-1, and 45-919-1) (Page 40)
  • DSP304 PC Assembly (45-853-1) (Page 42)
  • Transverse Toe Assembly (105-338-1 or 105-397-1) and Toe PCB (45-876-1 or 45-941-1) (All front sensors and rear DSP308, DSP308-HF only) (Page 43)
  • Longitudinal Toe Assembly (105-337-1 or 105-396-1, 105-395-1 or 105-398-1) and Toe PCB (45-876-2 or 45-941-1) (Page 46)
  • IR Filter Kit 20-1552-1 (Page 49)
  • Camber/Caster Transducer (109-70-2) (Page 52)
  • Wheel Position Encoder (181-33-2) (Page 53)
  • Compensation Switch PCB Assembly (45-775-1) (Page 54)
  • Rear DSP304 Sensors Compensation Switch Cable Assembly (18-408-2) (Page 55)
  • Rear DSP304 Sensors Compensation Switch Cable Assembly Mounting Bracket (51-1581) (Page 57)
  • Encoder Drive Coupling Assembly (178-22-1) (Page 58)
  • Spur Gear (99-72-2), Brake Ring (223-56-2), and Sensor Shaft (97-357-2) (Page 60)
  • Rear DSP304 Sensor Brake Ring (223-56-2), and Sensor Shaft (97-357-2) (Page 62)
  • Toe Arm (16-583-2 or 16-584-2) (Page 64)
  • Rear DSP304 Sensor Arm Tube Assembly (16-634-1) (Page 67)
  • Dual Emitter Support (11-835-2) (Page 69)
  • Rear Emitter Support (11-836-2) (Page 71)
  • HF/HFSS Transceiver (45-709-3, 45-868-2-0, or 45-868-2-J) (Page 74)
  • Ride Height Transducer Assembly (109-86-1) (Page 75)
  • Ride Height Encoder (181-33-2) (Page 77)
  • Charging Sensor Batteries (HF/HFSS Sensors Only) (Page 79)
• 4. Sensor Troubleshooting (Page 83)
  • CRT Console Displays (Page 84)
  • Additional Troubleshooting References (Page 93)
  • Diagnostic Flow Chart (Page 94)
  • Troubleshooting Tables (Page 96)

Note: No dedicated index or bookmarks are present in the document, but the structured table of contents provides clear navigation for tasks like DSP308 wheel alignment sensor repair guide, Hunter DSP306 transducer control board replacement, DSP300 sensor troubleshooting flow chart analysis, Hunter alignment sensor calibration instructions, DSP304 rear sensor cable installation, and DSP300 ride height transducer service.

This manual is invaluable for automotive alignment specialists, integrating DSP308 wheel alignment sensor repair guide essentials with Hunter DSP306 transducer control board replacement and DSP300 sensor troubleshooting flow chart for precise diagnostics and repairs.

File Details

• Manual Name: DSP300 Series Sensor Service Manual
• Models Covered: DSP300 Series (DSP304, DSP306, DSP308, HF/HFSS variants)
• Year: 2014
• Manual PDF Quality: High (clear text, diagrams, and illustrations)
• No of Pages: 105