Hyosung TE50 WOW50 Service Manual PDF – ATV Repair Guide (2001) PDF
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Maximize the performance of your ATV with the official Hyosung TE50 WOW50 Service Manual. This comprehensive 130+ page guide covers every aspect of 50cc ATV 2-Stroke repair, from complete engine disassembly to precise WOW50 carburetor tuning procedures. Essential for DIY owners and mechanics, this PDF includes detailed TE50 ATV electrical wiring diagrams, torque specifications, and maintenance schedules to keep your quad running like new.
Description
Hyosung TE50 WOW50 Service Manual PDF – ATV Repair Guide (2001) – PDF DOWNLOAD
Description
Take control of your ATV’s maintenance with this complete factory service manual for the Hyosung TE50 and WOW50 models. Designed for professional technicians and home mechanics alike, this manual offers step-by-step instructions for the Hyosung TE50 engine overhaul and chassis repairs.
Whether you are troubleshooting a no-start condition or performing routine service, this guide provides the factory-correct specifications you need. It covers critical areas such as the WOW50 Carburetor Tuning Procedures to ensure smooth idling and acceleration, as well as in-depth troubleshooting charts for the ignition and charging systems.
For electrical repairs, the manual includes legible and distinct TE50 ATV Electrical Wiring Diagrams, allowing you to trace circuits for the CDI, stator, and lighting systems with ease. Regular upkeep is made simple with the Hyosung WOW50 Periodic Maintenance charts, ensuring you inspect and lubricate components at the right intervals.
Comprehensive Table of Contents:
1. General Information & Maintenance
Periodic Maintenance Schedule: Air cleaner, Spark plug (BPR6HS), and Drive chain intervals.
Lubrication Points: Control cables, wheel bearings, and brake cam shafts.
Specifications: Full technical data for Engine, Chassis, and Electrical systems.
2. Engine System (Removal & Overhaul)
Engine Removal: Step-by-step extraction of the 49cc 2-stroke engine.
Cylinder & Piston: Carbon removal, ring clearance (Service Limit 0.75mm), and oversized bore instructions.
CVT Transmission: V-Belt inspection (Limit 15.3mm), Movable Drive Face, and Clutch Shoe replacement.
Kick Starter & Magneto: Disassembly and reassembly procedures.
3. Fuel System
Carburetor Overhaul: Disassembly of the Piston Valve Carburetor (Mikuni type).
Tuning: Pilot screw adjustment, float level setting, and jet inspection.
Fuel Tank & Pump: Cleaning fuel filters and bleeding the oil pump.
4. Chassis & Suspension
Steering: Toe-in adjustment (6.0mm) and tie-rod maintenance.
Brakes: Drum brake lining wear limits (2.0mm) and Rear Disc brake caliper service.
Suspension: Shock absorber inspection and swingarm maintenance.
5. Electrical System
Ignition System: CDI unit testing, Coil resistance values, and Spark timing.
Charging System: Regulator/Rectifier testing and Stator Coil resistance.
Wiring Diagrams: Full color-coded schematics for the entire vehicle.
Quick Reference: Torque Specifications
| Component | Torque (N·m) | Torque (kg·m) |
| Cylinder Head Nuts | 8 ~ 12 | 0.8 ~ 1.2 |
| Engine Mounting Bolts | 40 ~ 60 | 4.0 ~ 6.0 |
| Magneto Rotor Nut | 35 ~ 45 | 3.5 ~ 4.5 |
| Clutch Shoe Nut | 40 ~ 60 | 4.0 ~ 6.0 |
| Rear Axle Nut | 120 ~ 150 | 12.0 ~ 15.0 |
| Spark Plug | 25 ~ 30 | 2.5 ~ 3.0 |
File Details
Manual Name: Hyosung WOW50 / TE50 Service Manual (99000-93110)
Models Covered: Hyosung TE50, Hyosung WOW50 (50cc 2-Stroke ATV)
Year: 2001
Manual PDF Quality: High-Quality Scanned PDF (Clear text and diagrams)
No. of Pages: 133 Pages
