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Hyster A229 A230 A231 A233 A234 (B60Z W60Z W65Z B80Z W80Z) Service Manual – PDF DOWNLOAD
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Hyster A229 A230 A231 A233 A234 (B60Z W60Z W65Z B80Z W80Z) Service Manual – PDF DOWNLOAD
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Description
Hyster A229 A230 A231 A233 A234 (B60Z W60Z W65Z B80Z W80Z) Service Manual – PDF DOWNLOAD
DESCRIPTION:
Hyster A229 A230 A231 A233 A234 (B60Z W60Z W65Z B80Z W80Z) Service Manual – PDF DOWNLOAD
SAFETY PRECAUTIONS
MAINTENANCE AND REPAIR
• When lifting parts or assemblies, make sure all slings, chains, or cables are correctly
fastened, and that the load being lifted is balanced. Make sure the crane, cables, and
chains have the capacity to support the weight of the load.
• Do not lift heavy parts by hand, use a lifting mechanism.
• Wear safety glasses.
• DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or repair
on electric lift trucks.
• Disconnect the battery ground cable on internal combustion lift trucks.
• Always use correct blocks to prevent the unit from rolling or falling. See HOW TO PUT
THE LIFT TRUCK ON BLOCKS in the Operating Manual or the Periodic Maintenance
section.
• Keep the unit clean and the working area clean and orderly.
• Use the correct tools for the job.
• Keep the tools clean and in good condition.
• Always use HYSTER APPROVED parts when making repairs. Replacement parts
must meet or exceed the specifications of the original equipment manufacturer.
• Make sure all nuts, bolts, snap rings, and other fastening devices are removed before
using force to remove parts.
• Always fasten a DO NOT OPERATE tag to the controls of the unit whenmaking repairs,
or if the unit needs repairs.
• Be sure to follow the WARNING and CAUTION notes in the instructions.
• Gasoline, Liquid Petroleum Gas (LPG), Compressed Natural Gas (CNG), and Diesel fuel
are flammable. Be sure to follow the necessary safety precautions when handling these
fuels and when working on these fuel systems.
• Batteries generate flammable gas when they are being charged. Keep fire and sparks
away from the area. Make sure the area is well ventilated.
TABLE OF CONTENTS:
Hyster A229 A230 A231 A233 A234 (B60Z W60Z W65Z B80Z W80Z) Service Manual – PDF DOWNLOAD
1492464-2200SRM0928-(11-2003)-US........................................................ 1 toc................................................................................. 1 Curtis 1297 Transistor Motor Controller......................................... 1 Safety Precautions Maintenance and Repair....................................... 2 General......................................................................... 5 Safety Precautions.......................................................... 5 Description..................................................................... 6 Curtis PMC 1297 Transistor Motor Controller................................. 6 Principles of Operation..................................................... 6 Install..................................................................... 7 Programming Controller...................................................... 7 1307 Programmer Handset......................................................... 8 Description/Features........................................................ 8 Scroll Display Keys......................................................... 9 Change Value Keys........................................................... 9 More Info Key............................................................... 9 Operation....................................................................... 9 Connecting Handset to Traction Motor Controller............................. 9 Disconnecting Handset From Traction Motor Controller........................ 10 Programmer Self-Test........................................................ 10 Menu Selections............................................................. 11 Program Menu............................................................ 11 Test Menu............................................................... 11 Diagnostics Menu........................................................ 12 Diagnostic History...................................................... 12 Special Program Menu.................................................... 12 Programming Traction Motor Controller - 1307 Handset............................ 12 1311 Programmer Handset......................................................... 14 Description/Features........................................................ 14 Menu Navigation Key..................................................... 15 Data Increase/Decrease Key.............................................. 15 Bookmark Keys........................................................... 15 Operation................................................................... 16 Connecting Handset to Traction Motor Controller......................... 16 Disconnecting the Handset From the Traction Motor Controller............ 16 Main Menu Selections........................................................ 16 Program Menu............................................................ 16 Monitor Menu............................................................ 17 Faults Menu............................................................. 17 Functions menu.......................................................... 18 Information Menu........................................................ 19 Programmer Setup Menu................................................... 19 Programming the Traction Motor Controller - 1311 Handset........................ 19 Parameters...................................................................... 20 Adjusting Parameters........................................................ 20 Top Speed............................................................... 20 Acceleration............................................................ 20 Neutral Braking......................................................... 20 Plug Braking............................................................ 20 Coast Braking (B60Z/B80Z Only).......................................... 21 Empty Volts............................................................. 21 Battery Discharge Indicator (BDI)/Hourmeter..................................... 21 LED Fault Codes................................................................. 21 tables.............................................................................. 1 Table 1. Program Menu 1......................................................... 7 Table 2. Program Menu 2......................................................... 8 Table 3. Test Menu.............................................................. 11 Table 4. Special Program Menu................................................... 12 Table 5. Status LED Fault Codes................................................. 21 Battery Indicators...................................................................... 41 toc................................................................................. 41 Battery Indicators.............................................................. 41 General......................................................................... 44 Indicators With Meter Movements............................................. 44 Battery Indicators With LCD or LED Displays................................. 47 Liquid Crystal Displays................................................. 47 Display Panels Description (ZX or Earlier Motor Controllers)........ 47 SEM Display Panels Description.......................................... 49 Light Emitting Diode Displays........................................... 50 Description LX Series................................................... 50 ZX Series Display Panels Description.................................... 52 SEVCON POWERGAUGE™ Battery Display Panel Description.................... 53 Battery Indicators Without Lift Interrupt Adjustment (Early Mode................ 53 Battery Indicators With Lift Interrupt Adjustment (Early Models)................ 54 Reset Potentiometer......................................................... 54 Specific Gravity Alarm...................................................... 54 Battery Indicators Without Lift Interrupt Check (Later Models).................. 55 Battery Indicators With Lift Interrupt Adjustment (Later Models)................ 55 Reset Potentiometer......................................................... 55 Discharge Potentiometer..................................................... 55 LED Display With Lift Interrupt................................................. 56 Curtis 933-1 Meter Check and Adjustment......................................... 56 Check....................................................................... 56 Reset Check............................................................. 57 Discharge Check......................................................... 58 Lockout Check........................................................... 58 LEDs Do Not Illuminate.................................................. 58 Hourmeter Check......................................................... 58 Hourglass Icon.......................................................... 58 Adjust...................................................................... 59 SEVCON POWERGAUGE™ Adjustment................................................... 59 Curtis Dash Display Assembly.................................................... 59 Description/Features........................................................ 59 Operation................................................................... 60 Testing..................................................................... 61 Inoperative Dash Display Assembly....................................... 61 Inoperative Drive Mode Selection........................................ 61 Troubleshooting With a Programmer Handset............................... 61 Troubleshooting Without a Programmer Handset............................ 62 No Warnings or Faults Displayed......................................... 62 MIB/Dash Display Communication.......................................... 63 Lift Interrupt.......................................................... 63 Lost MIB Signal Displayed............................................... 64 Lift Pump Hourmeter Input............................................... 64 Forward/Reverse Hourmeter Inputs........................................ 64 Remove...................................................................... 65 Install..................................................................... 65 Adjust (Setup, Early Models)................................................ 65 Adjust (Setup, Later Model)................................................. 66 Battery Indicators Replacement.................................................. 67 Battery Indicator Controller Replacement........................................ 67 Display Panel Components Replacement............................................ 68 SEM Display Panel Replacement................................................... 68 Remove and Replace.......................................................... 68 tables.............................................................................. 41 Table 1. Battery Indicator (Later Models)....................................... 55 Table 2. SEVCON Discharge Curve Selector Positions.............................. 59 Table 3. Dash Display Drive Mode Inputs......................................... 62 Table 4. Dash Display Drive Mode Test Voltages.................................. 62 Table 5. Dash Display Status/Warning/Fault Test Voltages........................ 63 Table 6. Testing Dash Display Status/Warning/Fault Inputs....................... 63 Table 7. Battery Indicator Reset Adjustment..................................... 66 Brakes.................................................................................. 73 toc................................................................................. 73 Brakes.......................................................................... 73 General......................................................................... 75 Description..................................................................... 75 Special Precautions............................................................. 77 Brake Check..................................................................... 79 Hold On Grade Test.......................................................... 79 Brake Coil Check................................................................ 79 Brake Assembly Repair........................................................... 79 B60Z and W60Z (Up to10/2001)................................................ 79 Remove.................................................................. 79 Install................................................................. 81 B60Z and W60Z (10/2001 and Up), B80Z, T5Z, T7Z, C60Z, C80Z, W65Z............ 81 Remove.................................................................. 81 Install................................................................. 82 Brake Assembly Adjustment....................................................... 84 Air Gap, Adjust............................................................. 84 Torque Nut, Adjust.......................................................... 85 Adjust.................................................................. 86 W60Z, W80Z, and B60Z Equipped With Brake Assembly Part Number 20.... 86 W60Z, W80Z, B60Z, and All Other Models Covered by This Section E.... 86 Troubleshooting................................................................. 87 tables.............................................................................. 73 Table 1. Brake Coil Resistance.................................................. 79 Table 2. Adjustment Specifications.............................................. 85 Capacities and Specifications........................................................... 90 toc................................................................................. 90 Capacities and Specifications................................................... 90 Hydraulic System................................................................ 92 Hydraulic Oils.................................................................. 92 Gear Oils....................................................................... 93 Grease.......................................................................... 93 Truck Weights................................................................... 94 Weight (Basic Truck Without Battery)........................................ 94 Tires........................................................................... 94 Torque Specifications........................................................... 95 Caster Assembly............................................................. 95 Master Drive Unit........................................................... 95 Steering.................................................................... 95 Brake....................................................................... 95 Electrical.................................................................. 95 Lift Mechanism.............................................................. 95 Battery Specifications and Adjustments.......................................... 96 B60Z and W60Z – 24 Volt..................................................... 96 W65Z – 12 Volt.............................................................. 97 B80Z – 24 Volt.............................................................. 97 W80Z – 24 Volt.............................................................. 98 tables.............................................................................. 90 Table 1. Drive Tire............................................................. 94 Curtis 1297 Transistor Motor Controller.................................................101 toc.................................................................................101 Curtis 1297 Transistor Motor Controller.........................................101 General.........................................................................104 Safety Precautions..........................................................104 Description.....................................................................105 Curtis PMC 1297 Transistor Motor Controller.................................105 Principles of Operation.....................................................105 Install.....................................................................105 Programming Controller......................................................107 1307 Programmer Handset.........................................................110 Description/Features........................................................110 Scroll Display Keys.........................................................110 Change Value Keys...........................................................110 More Info Key...............................................................110 Operation.......................................................................111 Connecting Handset to Traction Motor Controller.............................111 Disconnecting Handset From Traction Motor Controller........................111 Programmer Self-Test........................................................111 Menu Selections.............................................................112 Program Menu............................................................112 Test Menu...............................................................112 Diagnostics Menu........................................................113 Diagnostic History......................................................113 Special Program Menu....................................................113 Programming Traction Motor Controller - 1307 Handset............................114 1311 Programmer Handset.........................................................116 Description/Features........................................................116 Menu Navigation Key.....................................................116 Data Increase/Decrease Key..............................................117 Bookmark Keys...........................................................117 Operation...................................................................117 Connecting Handset to Traction Motor Controller.........................117 Disconnecting the Handset From the Traction Motor Controller............118 Main Menu Selections........................................................118 Program Menu............................................................118 Monitor Menu............................................................118 Faults Menu.............................................................119 Functions menu..........................................................120 Information Menu........................................................120 Programmer Setup Menu...................................................120 Programming the Traction Motor Controller - 1311 Handset........................121 Parameters......................................................................122 Adjusting Parameters........................................................122 Top Speed...............................................................122 Acceleration............................................................122 Neutral Braking.........................................................122 Plug Braking............................................................122 Coast Braking (B60Z/B80Z Only)..........................................122 Empty Volts.............................................................122 Battery Discharge Indicator (BDI)/Hourmeter.....................................123 LED Fault Codes.................................................................123 tables..............................................................................101 Table 1. Program Menu 1.........................................................107 Table 2. Program Menu 1.........................................................107 Table 3. Program Menu 2.........................................................108 Table 4. Program Menu 2.........................................................109 Table 5. Test Menu..............................................................112 Table 6. Special Program Menu...................................................113 Table 7. Status LED Fault Codes.................................................123 DC Motor Maintenance....................................................................143 toc.................................................................................143 DC Motor Maintenance............................................................143 General.........................................................................145 Brush and Commutator Inspection.................................................145 Hydraulic Pump Motor and Traction Motor.....................................145 Steering Pump Motor.........................................................148 Normal Commutator Surface...................................................149 Commutator Problems.........................................................149 Brush Replacement...............................................................152 Stoning the Commutator..........................................................154 Motors Repair...................................................................156 Disassemble.................................................................156 Traction Motor and Hydraulic Pump Motor.................................156 Steering Pump Motor.....................................................158 Assemble....................................................................160 Traction Motor and Hydraulic Pump Motor.................................160 Steering Pump Motor.....................................................161 Brush Alignment, Traction and Hydraulic Motors..................................163 Tests for Damaged Field and Armature............................................163 Test for an Open Circuit in One Armature Winding............................163 Test for Short Circuit in One Armature Winding..............................164 Test for Short Circuit to Armature Shaft....................................164 Test for Open Circuit in Field Coil.........................................164 Test for Short Circuit in Field Coil........................................165 Test for Short Circuit Between Field and Motor Case.........................165 Brush Holder Test...........................................................165 Troubleshooting.................................................................165 tables..............................................................................143 Table 1. Normal Commutator Surfaces.............................................148 Table 2. Commutator Problems....................................................149 Table 3. Brush Wear Replacement Guide...........................................152 Diagrams................................................................................170 toc.................................................................................170 Diagrams........................................................................170 General Notes...................................................................172 Electrical System.......................................................................185 toc.................................................................................185 Electrical System...............................................................185 General.........................................................................188 Electrical System Checks........................................................192 Safety Precautions..........................................................192 Repairs.........................................................................195 Controller, Replace.........................................................195 Remove..................................................................196 Install.................................................................196 Contactor Coil, Check.......................................................197 Contactor, Replace..........................................................197 Contactor Tips, Replace.....................................................197 Remove..................................................................197 Install.................................................................197 Fuses...........................................................................199 Brake Switch - W60Z, W65Z, W80Z, B60Z (→Aug. 2003) and B80Z (→..................199 Remove and Install..........................................................199 Brake and Interlock Switches - B60Z (Aug. 2003→) and B80Z (Aug..................200 Disassemble.................................................................200 Assemble....................................................................200 Height Limit....................................................................200 Control Handle..................................................................201 Disassemble.................................................................201 Control Handle Card (Old Style).............................................201 Control Handle Card (New Style).............................................202 Configure...............................................................202 Calibrate...............................................................203 Assemble....................................................................204 Remote Control Box Switches (B60Z and B80Z).....................................206 Remove......................................................................206 Install.....................................................................206 Motor Maintenance - General.....................................................206 Brush and Commutator Inspection.................................................207 Commutator Problems.........................................................209 Brush Replacement...............................................................213 Drive Motor.....................................................................215 Remove......................................................................215 Disassemble.................................................................216 Assemble....................................................................216 Install.....................................................................216 Lift Pump Motor.................................................................217 Remove......................................................................217 Install.....................................................................217 Commutator Repairs..............................................................217 Testing the Drive Motor.........................................................218 Damaged Field and Armature..................................................218 Short Circuit in an Armature Winding........................................218 Short Circuit in the Armature...............................................219 Open Circuit in a Field Coil................................................219 Short Circuit in a Field Coil...............................................219 Short Circuit Between Field and Motor Case..................................219 Brush Holder................................................................219 Troubleshooting.................................................................220 tables..............................................................................185 Table 1. Voltage Checks.........................................................194 Table 2. Normal Commutator Surfaces.............................................207 Table 3. Commutator Problems....................................................209 Table 4. Commutator Problems....................................................209 Table 5. Commutator Problems....................................................210 Table 6. Commutator Problems....................................................210 Table 7. Commutator Problems....................................................211 Table 8. Commutator Problems....................................................211 Table 9. Commutator Problems....................................................212 Table 10. Commutator Problems...................................................212 Frame...................................................................................225 toc.................................................................................225 Frame...........................................................................225 General.........................................................................227 Frame Separation and Assembly...................................................227 Frame Separation............................................................227 Frame Assembly..............................................................227 Painting Instructions...........................................................229 Label Replacement...............................................................229 Industrial Battery......................................................................234 toc.................................................................................234 Industrial Battery..............................................................234 General.........................................................................236 Lead-Acid Batteries.............................................................236 Specific Gravity................................................................237 Chemical Reaction in a Cell.....................................................237 Electrical Terms................................................................238 Battery Selection...............................................................239 Battery Voltage.................................................................240 Battery as a Counterweight......................................................240 Battery Ratings.................................................................241 Kilowatt-Hours..............................................................241 Battery Maintenance.............................................................241 Safety Procedures...........................................................241 Maintenance Records.........................................................242 New Battery.................................................................242 Cleaning Battery............................................................242 Adding Water to Battery.....................................................244 Hydrometer..................................................................245 Battery Temperature.........................................................245 Charging Battery............................................................246 Types of Battery Charges................................................247 Methods of Charging.....................................................248 Troubleshooting Charger.................................................249 Knowing When Battery Is Fully Charged...................................249 Where to Charge Batteries...................................................249 Equipment Needed........................................................249 Battery Connectors..........................................................250 Battery Care................................................................250 tables..............................................................................234 Table 1. Battery Capacity Terms.................................................241 Lifting Mechanism.......................................................................253 toc.................................................................................253 Lifting Mechanism...............................................................253 General.........................................................................255 Description of Operation........................................................255 Load Wheel......................................................................255 Remove......................................................................255 Install.....................................................................256 Caster Wheels...................................................................257 Caster Shim Adjustment......................................................257 Caster Replacement..........................................................259 Disassemble.................................................................260 Assemble....................................................................260 Caster Lubrication..........................................................261 Rear Link and Load Wheel Assembly...............................................262 Remove......................................................................262 Install.....................................................................264 Pull Rod........................................................................266 Remove......................................................................266 End Replacement.............................................................266 Install.....................................................................266 Adjust......................................................................267 Rear Fork Adjustment........................................................268 Rocker Arm......................................................................269 Remove......................................................................269 Install.....................................................................270 Upper Link......................................................................271 Remove......................................................................271 Install.....................................................................272 Troubleshooting.................................................................272 Master Drive Unit.......................................................................276 toc.................................................................................276 Master Drive Unit...............................................................276 General.........................................................................278 Check Oil Level.............................................................278 Change Gear Oil ( T5-7Z AC, B60-80Z AC, and C60-80Z AC )....................279 Safety Precautions..............................................................279 Drive Tire......................................................................282 Remove......................................................................282 Install.....................................................................282 Master Drive Unit...............................................................282 Remove......................................................................282 Install.....................................................................290 Troubleshooting.................................................................292 tables..............................................................................276 Table 1. Drive Unit Specifications..............................................278 Metric and Inch (SAE) Fasteners.........................................................295 toc.................................................................................295 Metric and Inch (SAE) Fasteners.................................................295 General.........................................................................297 Threaded Fasteners..........................................................297 Nomenclature, Threads.......................................................297 Strength Identification.....................................................298 Cotter (Split) Pins.........................................................298 Fastener Torque Tables......................................................303 Conversion Table............................................................305 tables..............................................................................295 Table 1. Bolts and Screws.......................................................299 Table 2. Studs and Nuts.........................................................300 Table 3. Torque Nuts............................................................301 Table 4. Torque Nuts With Nylon Insert..........................................302 Table 5. Torque Values for Metric Fasteners*....................................303 Table 6. Torque Values for Inch Fasteners*......................................304 Table 7. Conversion Table for Metric and English Units..........................305 Table 8. Cotter Pin Dimensional Data............................................306 Table 9. Cotter Pin Dimensional Data............................................307 Table 10. Cotter Pin Dimensional Data...........................................308 Table 11. Cotter Pin Dimensional Data...........................................310 Periodic Maintenance....................................................................314 toc.................................................................................314 Periodic Maintenance............................................................314 General.........................................................................316 How to Move a Disabled Truck................................................316 How to Tow the Lift Truck...............................................317 How to Put a Lift Truck on Blocks...........................................317 How to Raise Drive/Steer Tire...........................................317 How to Raise Load Wheels................................................318 Welding Repairs.............................................................318 Maintenance Schedule............................................................319 Checks and Inspection Procedures............................................319 Hydraulic System........................................................319 Lifting Mechanism.......................................................320 Controls................................................................320 Electrical and Battery..................................................321 Wheels and Tires........................................................321 Casters.....................................................................322 Lubrication Instructions........................................................323 Every 8 Hours or Daily......................................................323 Every 50 Hours or 1 Month...................................................323 Every 350 Hours or 2 Months.................................................323 Check Hydraulic Oil Level...............................................325 Every 2000 Hours or 1 Year..................................................325 To Fill Hydraulic Reservoir.............................................325 Recommended Schedule of Maintenance.............................................325 Battery Maintenance.............................................................332 How to Charge the Battery...................................................332 Equalizing Charge.......................................................332 Normal Charge...........................................................332 Maintenance-Free Battery Charger........................................333 How to Change the Battery...................................................333 tables..............................................................................314 Table 1. Specific Gravity Corrections...........................................332 Steering Mechanism......................................................................337 toc.................................................................................337 Steering Mechanism..............................................................337 General.........................................................................339 Special Precautions.............................................................339 Control Handle Head.............................................................340 Control Handle ( W60/65/80Z, W30/40ZA, W20/30ZR, and W25/30/40ZC................340 Remove......................................................................340 Install.....................................................................342 Control Handle ( B60/80Z )......................................................343 Remove (Handle).............................................................343 Steer Bearings and Support..................................................346 Disassemble.............................................................346 Repair..................................................................346 Assemble................................................................346 Install (Handle)............................................................346 Gas Spring......................................................................347 Discharging the Gas Spring..................................................348 Remove ( W60/65/80Z, W30/40ZA, W20/30ZR, and W25/30/40ZC )..................348 Remove (B60/80Z)............................................................348 Install ( W60/65/80Z, W30/40ZA, W20/30ZR, and W25/30/40ZC ).................348 Install (B60/80Z)...........................................................349 Steering and Dash Assembly (Complete)...........................................349 Remove......................................................................349 Install.....................................................................351 Troubleshooting.................................................................351 Unlock-1492464-2200SRM0928-(11-2003)-US.................................................354 Walkie Hydraulic Systems................................................................394 toc.................................................................................394 Walkie Hydraulic Systems........................................................394 General.........................................................................397 Description of Operation........................................................397 Lifting a Load..............................................................398 Lowering a Load.............................................................398 Hydraulic Lines.............................................................398 Hydraulic Oil...............................................................398 Clean.......................................................................401 Sound Level.................................................................401 Special Precautions.............................................................401 Hydraulic Reservoir.............................................................403 Description.................................................................403 Drive Unit Compartment Covers...................................................403 C60Z, C80Z, C60Z AC, and C80Z AC............................................403 Remove..................................................................403 Install.................................................................403 B60Z, B80Z, B60Z AC, B80Z AC, W60Z, W65Z, and W80Z..........................404 Remove..................................................................404 Install.................................................................405 Lift Pump and Motor.............................................................406 General.....................................................................406 Remove......................................................................406 Lift Pump and Motor Assembly............................................406 Disassemble.................................................................407 Remove Reservoir........................................................407 Remove Pump Motor.......................................................409 B60Z, B60Z AC, C60Z, C60Z AC, and W60Z..............................409 B80Z, B80Z AC, C80Z, C80Z AC, W65Z, and W80Z........................409 Disassemble Pump........................................................409 B60Z, B60Z AC, C60Z, C60Z AC, and W60Z..............................409 B80Z, B80Z AC, C80Z, C80Z AC, W65Z, and W80Z........................409 Assemble....................................................................411 Assemble Pump...........................................................411 B60Z, B60Z AC, C60Z, C60Z AC, and W60Z..............................411 B80Z, B80Z AC, C80Z, C80Z AC, W65Z, and W80Z........................411 Install Pump Motor......................................................411 Install Reservoir to Pump...............................................412 Install.....................................................................412 Lift Pump and Motor Assembly............................................412 Valve Repair....................................................................413 Lowering Valve..............................................................413 Remove..................................................................413 Install.................................................................413 Relief Valve................................................................414 B60Z, B60Z AC, C60Z, C60Z AC, and W60Z..................................414 Remove..............................................................414 Install.............................................................414 B80Z, B80Z AC, C80Z, C80Z AC, W65Z, and W80Z............................415 Remove..............................................................415 Install.............................................................415 Check Valve.................................................................415 B80Z, B80Z AC, C80Z, C80Z AC, W65Z, and W80Z............................415 Remove..............................................................415 Install.............................................................416 Lift Cylinder...................................................................416 Remove......................................................................416 Disassemble.................................................................418 Assemble....................................................................418 Install.....................................................................418 Relief Valve Adjustment.........................................................419 Relief Valve Pressure Check.................................................419 Adjust Relief Valve Pressure................................................420 B60Z, B60Z AC, C60Z, C60Z AC, and W60Z..................................420 B80Z, B80Z AC, C80Z, C80Z AC, W65Z, and W80Z............................421 Troubleshooting.................................................................422 Lift Assemblies.............................................................422 Lift Cylinders..............................................................423 Lift Pump and Motor Assembly................................................424 tables..............................................................................394 Table 1. Hydraulic Reservoir....................................................403 Table 2. Relief Valve Settings..................................................419
HYSTER A229 A230 A231 A233 A234 (B60Z W60Z W65Z B80Z W80Z) SERVICE MANUAL – PDF DOWNLOAD:
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