Hyster A917 Service Manual – PDF DOWNLOAD

Description

Hyster A917 Service Manual – PDF DOWNLOAD

DESCRIPTION:

Hyster A917 Service Manual – PDF DOWNLOAD

SAFETY PRECAUTIONS MAINTENANCE AND REPAIR
• When lifting parts or assemblies, make sure all slings, chains, or cables are correctly
fastened, and that the load being lifted is balanced. Make sure the crane, cables, and
chains have the capacity to support the weight of the load.
• Do not lift heavy parts by hand, use a lifting mechanism.
• Wear safety glasses.
• DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or repair
on electric lift trucks. Disconnect the battery ground cable on internal combustion lift
trucks.
• Always use correct blocks to prevent the unit from rolling or falling. See HOW TO PUT
THE LIFT TRUCK ON BLOCKS in the Operating Manual or the Periodic Maintenance
section.
• Keep the unit clean and the working area clean and orderly.
• Use the correct tools for the job.
• Keep the tools clean and in good condition.
• Always use HYSTER APPROVED parts when making repairs. Replacement parts
must meet or exceed the specifications of the original equipment manufacturer.
• Make sure all nuts, bolts, snap rings, and other fastening devices are removed before
using force to remove parts.
• Always fasten a DO NOT OPERATE tag to the controls of the unit whenmaking repairs,
or if the unit needs repairs.
• Be sure to follow the WARNING and CAUTION notes in the instructions.
• Gasoline, Liquid Petroleum Gas (LPG), Compressed Natural Gas (CNG), and Diesel fuel
are flammable. Be sure to follow the necessary safety precautions when handling these
fuels and when working on these fuel systems.
• Batteries generate flammable gas when they are being charged. Keep fire and sparks
away from the area. Make sure the area is well ventilated.

TABLE OF CONTENTS:

Hyster A917 Service Manual – PDF DOWNLOAD

1569718-4000SRM1160-(01-2007)-US-EN........................................  1
	toc....................................................................  1
		Mast...............................................................  1
		Safety Precautions Maintenance and Repair..........................  2
		General............................................................  5
		Description and Operation..........................................  5
			General........................................................  5
			Lifting........................................................  6
			Lowering.......................................................  6
		Safety Procedures When Working Near Mast...........................  6
		Forks Repair.......................................................  7
			Adjust.........................................................  7
			Remove.........................................................  7
			Install........................................................  7
				Low-Mount Fork.............................................  7
		Carriage Repair....................................................  8
			General........................................................  8
			Remove.........................................................  8
			Disassemble.................................................... 11
			Clean and Inspect.............................................. 13
			Assemble....................................................... 13
			Install........................................................ 15
			Carriage Side Blocks........................................... 15
				Adjust..................................................... 15
		Mast Repair........................................................ 16
			Remove......................................................... 16
			Disassemble.................................................... 17
			Clean and Inspect.............................................. 19
			Assemble....................................................... 20
			Install........................................................ 22
		Lift Cylinders Repair.............................................. 22
			Remove......................................................... 22
			Disassemble.................................................... 22
			Clean and Inspect.............................................. 23
			Assemble....................................................... 23
			Install........................................................ 23
		Fork Positioner Cylinders Repair................................... 24
			Remove......................................................... 24
			Disassemble.................................................... 24
			Clean and Inspect.............................................. 24
			Assemble....................................................... 24
			Install........................................................ 24
		Sideshift Cylinder Repair.......................................... 25
			Remove......................................................... 25
			Disassemble.................................................... 25
			Clean and Inspect.............................................. 25
			Assemble....................................................... 25
			Install........................................................ 25
		Header Hoses Replacement........................................... 25
		Carriage Side Blocks Adjustment.................................... 27
		Mast Side Blocks Adjustment........................................ 27
		Mast Load Rollers Adjustment....................................... 27
		Lift Chains Adjustment............................................. 28
		Lift and Tilt Cylinders Leak Check................................. 28
		Troubleshooting.................................................... 29
1616437-0600SRM1232-(01-2007)-US-EN........................................ 33
	toc.................................................................... 33
		Cummins Diesel Engine Fault Code Guide............................. 33
		Safety Precautions Maintenance and Repair.......................... 34
		General............................................................ 37
		Fault Codes........................................................ 37
			Normal Mode.................................................... 37
			Fault Log Mode................................................. 37
				Access..................................................... 37
			Exit........................................................... 37
			Clear.......................................................... 38
			Electronic Throttle Calibration................................ 38
				Electronic Throttle Calibration Procedure.................. 38
	tables................................................................. 33
		Table 1. Error Code Descriptions................................... 39
1616442-8000SRM1236-(03-2007)-US-EN........................................ 51
	toc.................................................................... 51
		Diagrams........................................................... 51
		Safety Precautions Maintenance and Repair.......................... 52
1648460-8000SRM1306-(01-2007)-US-EN........................................115
	toc....................................................................115
		Assembly Guide.....................................................115
		Safety Precautions Maintenance and Repair..........................116
		List of All Special Tools and Equipment Needed for the Assembly....119
		General Considerations Before Starting the Job.....................119
		Preparation of the Components Before Assembly......................120
		Wheels Check.......................................................120
			Air Pressure...................................................120
				Drive Wheels...............................................121
				Steer Wheels...............................................126
			Wheel Nut Torque...............................................129
		Installation of the Exhaust Extension Pipe.........................131
		Preparation of the Mast............................................132
			Mast...........................................................132
			Mast Label Placement...........................................134
		Safety Procedures When Working Near Mast...........................135
		Mast Installation..................................................135
			Mast...........................................................135
			Tilt Cylinder Pin Installation.................................137
			Truck Header Hoses and Electrical Cable Connections............138
		Lights Installation - Operator Compartment.........................141
		General Procedures After Assembly..................................142
		Hydraulic Oil Check................................................142
		Lubrication Points.................................................143
		Check Points.......................................................143
			Checkpoint 1...................................................143
			Checkpoint 2...................................................143
			Checkpoint 3...................................................143
			Checkpoint 4...................................................143
			Checkpoint 5...................................................143
		General Truck Install Procedures...................................143

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PLEASE NOTE:

• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]

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