Hyster C024 Service Manual – PDF DOWNLOAD
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Hyster C024 Service Manual – PDF DOWNLOAD
Description
Hyster C024 Service Manual – PDF DOWNLOAD
DESCRIPTION:
Hyster C024 Service Manual – PDF DOWNLOAD
SAFETY PRECAUTIONS MAINTENANCE AND REPAIR
• When lifting parts or assemblies, make sure all slings, chains, or cables are correctly
fastened, and that the load being lifted is balanced. Make sure the crane, cables, and
chains have the capacity to support the weight of the load.
• Do not lift heavy parts by hand, use a lifting mechanism.
• Wear safety glasses.
• DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or repair
on electric lift trucks.
• Disconnect the battery ground cable on internal combustion lift trucks.
• Always use correct blocks to prevent the unit from rolling or falling. See HOW TO PUT
THE LIFT TRUCK ON BLOCKS in the Operating Manual or the Periodic Maintenance
section.
• Keep the unit clean and the working area clean and orderly.
• Use the correct tools for the job.
• Keep the tools clean and in good condition.
• Always use HYSTER APPROVED parts when making repairs. Replacement parts
must meet or exceed the specifications of the original equipment manufacturer.
• Make sure all nuts, bolts, snap rings, and other fastening devices are removed before
using force to remove parts.
• Always fasten a DO NOT OPERATE tag to the controls of the unit whenmaking repairs,
or if the unit needs repairs.
• Be sure to follow the WARNING and CAUTION notes in the instructions.
• Gasoline, Liquid Petroleum Gas (LPG), Compressed Natural Gas (CNG), and Diesel fuel
are flammable. Be sure to follow the necessary safety precautions when handling these
fuels and when working on these fuel systems.
• Batteries generate flammable gas when they are being charged. Keep fire and sparks
away from the area. Make sure the area is well ventilated.
TABLE OF CONTENTS:
Hyster C024 Service Manual – PDF DOWNLOAD
897106-1300SRM0324-(10-2003)-US-EN.................................................. 1 toc............................................................................. 1 Two-Speed Powershift Transmission........................................... 1 Safety Precautions Maintenance and Repair................................... 2 General..................................................................... 5 Mechanical Description...................................................... 5 Torque Converter........................................................ 5 Transmission Pump....................................................... 6 Shaft Assemblies........................................................ 6 Input Shaft............................................................. 7 Forward Clutch Shaft.................................................... 7 Clutch Assemblies....................................................... 7 Countershaft............................................................ 14 Output Shaft............................................................ 14 Hydraulic Operation......................................................... 15 Torque Converter........................................................ 15 Seal Rings.............................................................. 16 Control Valve............................................................... 16 System Pressure Regulator............................................... 19 Clutch Pressure Regulator............................................... 19 Torque Converter Regulator.............................................. 20 Inching Spool........................................................... 20 Direction Spool, Direction Control Lever................................ 20 Direction Spool, MONOTROL Pedal......................................... 21 Range Spool............................................................. 21 Drain Spool............................................................. 22 Accumulator............................................................. 22 Modulator Spool......................................................... 22 Operation............................................................... 22 Lubrication Circuit......................................................... 23 MONOTROL Pedal.............................................................. 23 Oil Flow Diagrams........................................................... 25 Neutral................................................................. 25 Forward-Low............................................................. 26 Forward-Low-Inching..................................................... 27 Reverse-Low............................................................. 28 897107-1300SRM0325-(10-2003)-US-EN.................................................. 31 toc............................................................................. 31 Two-Speed Powershift Transmission........................................... 31 Safety Precautions Maintenance and Repair................................... 32 General..................................................................... 35 Transmission Repair......................................................... 35 Transmission and Torque Converter, Remove............................... 35 Transmission, Disassemble............................................... 37 Reverse-Low Clutch, Disassemble......................................... 40 Reverse-High Clutch, Disassemble........................................ 43 Forward-Low Clutch, Disassemble......................................... 46 Forward-High Clutch, Disassemble........................................ 49 Clean and Inspect....................................................... 51 Forward Low and High Clutches Assembly...................................... 52 Forward Clutches, Assemble.............................................. 54 Reverse-Low Clutch, Assemble............................................ 60 Reverse Clutches, Assemble.............................................. 62 Transmission, Assemble.................................................. 69 Torque Converter, Install............................................... 76 Control Valve Repair........................................................ 77 Remove.................................................................. 77 Disassemble............................................................. 78 Assemble................................................................ 79 Install................................................................. 81 MONOTROL Pedal.............................................................. 81 Remove and Disassemble.................................................. 81 Assemble and Install.................................................... 81 Stall Test.................................................................. 84 Linkage Adjustments......................................................... 85 Linkage for Inching Pedal H6.00-7.00XL (H135-155XL, H135-155XL 2........ 85 Linkage for Inching Pedal S6.00-7.00XL (S135-155XL, S135-155XL 2........ 88 Linkage for Range Lever - Early Model H6.00-7.00XL (H135-155XL) ........ 91 Linkage for Direction Control Lever - Early Model H6.00-7.00XL (........ 91 Linkage for Range Lever - Later Model H6.00-7.00XL (H135-155XL, ........ 93 Linkage for Direction Control Lever - Later Model H6.00-7.00XL (........ 95 Linkage for Range Lever S6.00-7.00XL (S135-155XL, S135-155XL 2 )........ 97 Linkage for Direction Control Lever S6.00-7.00XL (S135-155XL, S1........ 97 Oil Pressure Check.......................................................... 99 System Pressure Check Port.............................................. 99 Torque Converter Check Port............................................. 99 Clutch Pressure Check Port.............................................. 99 Inching Pressure........................................................100 Solenoid Check Ports (MONOTROL Control Only)............................100 Lubrication Pressure Check Ports........................................100 Specifications..............................................................101 Troubleshooting.............................................................101 Correct System Pressure: 1300 ±124 kPa ( 189 ±18 psi)...................104 Correct Clutch Pressure: 924 ±69 kPa ( 134 ±10 psi).....................105 Correct Solenoid Pressure (MONOTROL Only): 965 ±138 kPa ( 140 ±2........106 Torque Converter Pressure: 834 ±69 kPa ( 121 ±10 psi)...................106 Lubrication Pressure: 83 ±21 kPa ( 12 ±3 psi)...........................106 tables.......................................................................... 31 Table 1. Stall Speed Specifications......................................... 84 897121-1900SRM0339-(10-2003)-US-EN..................................................109 toc.............................................................................109 Hydraulic Pump Drive Assembly...............................................109 Safety Precautions Maintenance and Repair...................................110 General.....................................................................113 Description.................................................................113 Hydraulic Pump Drive Assembly Repair........................................115 Remove and Disassemble..................................................115 Clean...................................................................116 Inspect.................................................................116 Assemble and Install....................................................116 Troubleshooting.............................................................117 897304-8000SRM0393-(02-2007)-US-EN..................................................121 toc.............................................................................121 Periodic Maintenance........................................................121 Safety Precautions Maintenance and Repair...................................122 General.....................................................................127 Serial Number Data......................................................127 How to Move Disabled Lift Truck.........................................127 How to Tow Lift Truck...............................................127 How to Put Lift Truck on Blocks.........................................128 How to Raise Drive Tires............................................128 How to Raise Steering Tires.........................................128 Maintenance Schedule........................................................129 Safety Procedures When Working Near Mast....................................137 Maintenance Procedures Every 8 Hours or Daily...............................140 How to Make Checks With Engine Stopped..................................140 Hydraulic System....................................................140 Engine Oil..........................................................140 Drive Belts.........................................................140 Intake Manifold Rubber Cap..........................................140 Cooling System......................................................140 Air Filter..........................................................141 Fuel System.........................................................143 Primary Fuel Filter, Diesel Engine..................................143 Battery.............................................................143 Tires and Wheels....................................................143 Forks...............................................................144 Adjust..........................................................144 Remove..........................................................144 Install.........................................................146 Forks, Mast, and Lift Chains, Inspect...............................146 Operator Restraint System...........................................147 Automatic Locking Retractor (ALR)...............................147 Emergency Locking Retractor (ELR)...............................147 Safety Labels.......................................................149 How to Make Checks With Engine Running..................................149 Gauges, Lights, Horn, and Fuses.....................................149 Oil Level, Powershift Transmission..................................150 Oil Level, Oil Clutch System, S6.00-7.00XL (S135-155XL).............150 Control Levers and Pedals...........................................150 Lift System Operation...............................................151 Inching/Brake Pedal.................................................151 Service Brakes......................................................152 Parking Brake.......................................................152 Steering System.....................................................152 Maintenance Procedures Every 250 Hours or 6 Weeks...........................153 Engine Oil and Filter, GM V-6...........................................153 Mast, Lubrication.......................................................153 Lift Chains, Lubrication................................................153 Crankcase Breather, GM V-6 Engine.......................................153 Drive Shafts, S6.00-7.00XL (S135-155XL).................................154 Air Filter GM V-6 EPA Compliant Engine..................................154 Maintenance Procedures Every 350 Hours or 2 Months..........................155 Drive Belts.............................................................155 Perkins Diesel Engine...............................................155 GM V-6 Engine, Early Models.........................................155 GM V-6 Engine, Late Models..........................................155 Forks, Wear and Damage Check............................................157 Lift Chains, Wear Check.................................................157 Hydraulic Tank Breather, Clean and Check................................158 Brake Fluid.............................................................158 Fuel System, Checks and Adjustments.....................................158 Diesel Fuel System..................................................158 LPG Carburetor......................................................159 Gasoline Carburetor (Early Models)..................................159 Fuel Injection (Late Model GM V-6)..................................160 Steering Axle, Lubrication..............................................160 Cooling System, Clean Debris from Radiator Core.........................160 Air Filter..............................................................160 Maintenance Procedures Every 500 Hours or 3 Months..........................161 Engine Oil and Filter, Perkins Diesel Engine............................161 Crankcase Breather, Perkins Diesel Engine...............................161 PCV Valve, GM V-6.......................................................161 Maintenance Procedures Every 1000 Hours or 6 Months.........................161 Manifold Heat Valve, GM V-6.............................................161 Crankcase Breather, GM V-6..............................................161 Ignition System, GM V-6.................................................161 Valve Clearance, Check and Adjust.......................................162 Fuel Filter, Diesel Engine, Replace.....................................162 Fuel System Air Removal, Perkins (1004.42 Diesel Engine)................162 Fuel Injection Pump With Vent Tube..................................162 Fuel Injection Pump With Vent Screw.................................163 Differential and Drive Axle, Oil Level Check............................165 Differential S3.50-5.50XL (S70-120XL)...............................165 Differential and Drive Axle for Powershift Transmission S6.00-7.....165 Differential, Speed Reducer, and Drive Axle for Manual Transmiss....165 Control Levers and Pedals, Lubrication..................................165 Cooling System GM V-6 EPA Compliant Engine..............................165 LPG Fuel Filter GM V-6 EPA Compliant Engine, Replace....................166 Inspect Engine Electrical System, Connectors, and FCVS Connectio........166 Spark Plug Replacement..................................................167 Remove..............................................................167 Install.............................................................167 Maintenance Procedures Every 2000 Hours or Yearly...........................168 Hydraulic System........................................................168 Hydraulic Oil and Filter S3.50-5.50XL (S70-120XL), Replace..........168 Hydraulic Oil and Filter S6.00-7.00XL (S135-155XL), Replace.........168 Powershift Transmission (All Units), Oil Change and Oil Filter, ........168 Manual Transmission and Differential S6.00-7.00XL (S135-155XL), ....169 Oil Clutch System S6.00-7.00XL (S135-155XL), Oil and Filter Chan........169 Differential and Drive Axle for Powershift Transmission (All Uni........169 Cooling System..........................................................170 PCV Valve, GM V-6.......................................................170 Service Brakes..........................................................170 LPG Filter, Replace (Pre-2004)..........................................170 Oxygen Sensor GM V-6 EPA Compliant Engine...............................171 Gasoline Fuel Filter, Replace...........................................171 Air Filter Element, GM V-6 EPA Compliant Engine.........................171 Test LPG/GAS Regulator Pressure.........................................171 Inspect Low Pressure Regulator (LPR) for Oil Buildup and Leaks..........171 Check Throttle Shaft for Sticking.......................................172 Inspect Exhaust Manifold and Piping for Leaks...........................172 Hood Latch Check............................................................173 Lift Chain Adjustments......................................................173 Fuel Injectors Repair.......................................................175 Lift and Tilt System Leak Check.............................................176 Lift Cylinders, Leak Check..............................................176 Tilt Cylinders, Leak Check..............................................176 Welding Repairs.............................................................177 Overhead Guard Changes......................................................177 Wheel and Tire Replacement..................................................178 Solid Rubber Tire, Change...............................................178 Wheels, Install.....................................................179 Adhesives and Sealants......................................................179 Hydraulic Oil, Lubricant, and Coolant Specifications........................180 tables..........................................................................121 Table 1. Maintenance Schedule...............................................129 Table 2. Hook-Type Carriage Chain Adjustment................................174 Table 3. Pin-Type Carriage Chain Adjustment.................................174 897393-1800SRM0452-(02-2004)-US-EN..................................................183 toc.............................................................................183 Brake System................................................................183 Safety Precautions Maintenance and Repair...................................184 General.....................................................................187 Description and Operation...................................................187 Brake Booster and Master Cylinder.......................................187 Service Brake Assembly..................................................189 Parking Brake...........................................................189 Brake Shoe Assemblies Repair................................................190 Remove and Disassemble..................................................190 Clean...................................................................191 Inspect.................................................................191 Assemble and Install....................................................191 Master Cylinder Repair......................................................192 Remove..................................................................192 Disassemble.............................................................192 Clean and Inspect.......................................................193 Assemble................................................................193 Install.................................................................194 Brake Booster Repair........................................................194 Remove..................................................................194 Disassemble.............................................................194 Clean and Inspect.......................................................194 Assemble................................................................195 Install.................................................................196 Brake System Air Removal....................................................196 Brake Pedal Adjustment......................................................196 Brake Shoes Adjustment......................................................197 Parking Brake Adjustment....................................................197 Brake Booster Relief Valve Check............................................197 Troubleshooting.............................................................198 897394-1900SRM0453-(09-2003)-US-EN..................................................203 toc.............................................................................203 Hydraulic System............................................................203 Safety Precautions Maintenance and Repair...................................204 General.....................................................................207 Description and Operation...................................................207 Main Hydraulic Pump.....................................................207 Steering Pump...........................................................207 Main Control Valve......................................................207 Control Valve Lever.....................................................211 Filter..................................................................211 Steering Control Unit...................................................211 Brake Booster...........................................................211 Main Hydraulic Pump Repair..................................................212 Remove..................................................................212 Disassemble.............................................................212 Clean and Inspect.......................................................212 Assemble................................................................213 Install.................................................................213 Specifications..............................................................213 Hydraulic System........................................................213 Hydraulic Tank..........................................................213 Hydraulic Oil...........................................................213 Relief Pressures*.......................................................213 Hydraulic Pump..........................................................213 Steering Pump...........................................................213 Troubleshooting.............................................................214 Lift, Lower, and Tilt Circuit...........................................215 Steering and Brake System...............................................216 897501-8000SRM0519-(06-2007)-US-EN..................................................221 toc.............................................................................221 Diagrams....................................................................221 Safety Precautions Maintenance and Repair...................................222 897800-0600SRM0590-(08-2005)-US-EN..................................................309 toc.............................................................................309 GM Engines..................................................................309 Safety Precautions Maintenance and Repair...................................310 General.....................................................................313 Description.................................................................313 Engine Removal and Installation.............................................314 Cylinder Head Repair........................................................314 Remove and Disassemble..................................................314 Clean and Inspect.......................................................314 Valve Guides and Seats, Repairs.........................................315 Valves, Repair..........................................................315 Valve Seats, Repair.....................................................316 Valve Springs...........................................................316 Rocker Arm Studs (Early Models).........................................318 Rocker Arm Studs (Late Models)..........................................318 Assemble and Install....................................................319 Cylinder Block Cleaning and Inspection......................................322 Piston Bore Preparation.....................................................322 Engine Mounts Installation..................................................323 Lubrication System Repair...................................................323 Oil Pump, Remove and Disassemble........................................323 Clean and Inspect.......................................................323 Oil Pump, Assemble and Install..........................................324 Oil Sump, Install.......................................................324 Timing Cover, Timing Sprockets, Camshaft, and Valve Lifters.................325 Timing Cover............................................................325 Remove..............................................................325 Install.............................................................327 Timing Sprockets........................................................327 Remove..............................................................327 Install.............................................................327 Camshaft................................................................328 Remove..............................................................328 Inspect.............................................................328 Install.............................................................328 Balance Shaft...........................................................329 Remove..............................................................329 Install.............................................................330 Hydraulic Valve Lifters.................................................330 Remove..............................................................330 Disassemble.........................................................331 Clean and Inspect...................................................331 Assemble............................................................331 Install.............................................................332 Crankshaft Repair...........................................................333 Remove..................................................................333 Inspect and Repair......................................................333 How to Check Clearance Between Main Bearings and Their Journals.........334 Install.................................................................335 Piston and Connecting Rod Assemblies Repair.................................336 Connecting Rod Bearings, Replace........................................336 Piston and Connecting Rod Assemblies, Remove............................337 Disassemble.............................................................337 Piston, Clean and Inspect...............................................338 Cylinder Bores, Inspect and Repair......................................338 Piston Rings............................................................339 Assemble................................................................340 Piston and Connecting Rod Assemblies, Install...........................340 Flywheel and Flywheel Housing Repair........................................341 Flywheel, Repair........................................................341 Flywheel, Install.......................................................341 H3.50-5.00XL (H70-110XL), S3.50-5.50XL (S70-120XL), S6.00-7.00XL....341 H6.00-7.00XL (H135-155XL)...........................................341 Flywheel Housing H3.50-5.00XL (H70-110XL), H3.50-5.50XM (H70-120........341 Engine Adapter H6.00-7.00XL (H135-155XL)................................341 Coolant Pump Repair.........................................................342 Thermostat Replacement......................................................342 Fan Mount Repair (Early Models).............................................342 Fan Mount Assembly Repair (Late Models).....................................342 Drive Belt Installation.....................................................344 Valve Clearance Adjustment (Early Models)...................................345 Valve Clearance Adjustment (New Models).....................................346 Compression Check...........................................................346 Engine Specifications.......................................................347 Engine Data.............................................................347 Cylinder Head...........................................................347 Hydraulic Valve Lifter..................................................348 Camshaft................................................................348 Pistons.................................................................348 Crankshaft..............................................................349 Connecting Rods.........................................................349 Balance Shaft...........................................................350 Cooling System..........................................................350 Lubrication System......................................................350 Torque Specifications.......................................................350 Troubleshooting.............................................................351 tables..........................................................................309 Table 1. Piston Rings Arrangement on Piston.................................340 897934-0700SRM0626-(11-2001)-US-EN..................................................357 toc.............................................................................357 Cooling System..............................................................357 Safety Precautions Maintenance and Repair...................................358 General.....................................................................361 Description.................................................................362 Radiator................................................................362 Radiator Cap............................................................362 Thermostat..............................................................362 Water Pump..............................................................363 Fan and Fan Shroud......................................................363 Cooling System Checks.......................................................363 Radiator................................................................363 Thermostat..............................................................363 Water Pump..............................................................364 Exhaust Leaks...........................................................364 Fan and Fan Shroud......................................................364 Radiator Cleaning...........................................................364 Drain...................................................................364 Clean...................................................................364 Fill....................................................................365 Troubleshooting.............................................................366 899783-2000SRM0090-(10-2003)-US-EN..................................................369 toc.............................................................................369 Main Control Valve..........................................................369 Safety Precautions Maintenance and Repair...................................370 General.....................................................................373 Description.................................................................373 Operation...................................................................376 Lift Spool..............................................................376 Tilt Spool..............................................................377 Tilt Backward.......................................................377 Tilt Forward........................................................378 Single-Stage Relief Valve...............................................380 Two-Stage Relief Valve..................................................381 Main Control Valve Repair...................................................382 Remove and Disassemble..................................................382 Clean and Inspect.......................................................382 Assemble................................................................382 Install.................................................................383 Single-Stage Relief Valve Adjustment........................................383 Two-Stage Relief Valve......................................................384 Auxiliary Control Valve Relief Valve Adjustment (H60-110E Only).............384 Troubleshooting.............................................................385 tables..........................................................................369 Table 1. Relief Pressures (Oil temperature at 55 to 66 C ( 131 t............383 1559545-2200SRM1090-(04-2005)-US-EN.................................................389 toc.............................................................................389 Electronic Control Module (ECM) Diagnostic Troubleshooting..................389 Safety Precautions Maintenance and Repair...................................390 General.....................................................................399 Description of ECM Based Diagnostics........................................399 Definition of Terms.....................................................399 Diagnostics Overview of the Spectrum Fuel System........................399 Malfunction Indicator Lamp (MIL)........................................400 Spectrum Diagnostic Trouble Codes (DTC).................................400 Using a Laptop Computer to Diagnose the Spectrum System.................400 Installing the Spectrum Diagnostic Software.........................401 Connecting a Laptop Computer to the Spectrum System.................401 Diagnostic Communication Error......................................401 Diagnostic Trouble Codes................................................402 Checking Diagnostic Trouble Codes...................................402 Clearing Diagnostic Trouble Codes...................................402 DATA Stream.............................................................403 Reading Sensor and Actuator Values..................................403 Graphing and Data Logging...........................................404 Ignition System Test....................................................405 Disabling Ignition Outputs..........................................405 Injector Test...........................................................406 Disabling Injectors.................................................406 Throttle Test...........................................................406 Using a Diagnostic Jumper to Diagnose the ECI System................407 On-Board Diagnostics System Check/Malfunction Indicator Lamp................408 Circuit Description.....................................................408 Preliminary and Intermittent Checks.........................................411 GM 3.0L Wiring Schematics and Connectors....................................413 GM 3.0L Diagnostic Trouble Codes............................................427 DTC 111 - IAT High Voltage Motorola® TMAP...............................427 Circuit Description.................................................427 Conditions for Setting the DTC......................................427 DTC 112 - IAT Low Voltage Motorola® TMAP................................430 Circuit Description.................................................430 Conditions for Setting the DTC......................................430 DTC 113 - IAT Higher Than Expected 1 Motorola® TMAP.....................432 Circuit Description.................................................432 Conditions for Setting the DTC......................................432 Diagnostic Aids.....................................................433 DTC 114 - IAT Higher Than Expected 2 Motorola® TMAP.....................434 Circuit Description.................................................434 Conditions for Setting the DTC......................................434 Diagnostic Aids.....................................................434 DTC 115 - Oil Pressure Low..............................................435 Circuit Description.................................................435 Conditions for Setting the DTC......................................435 DTC 121 - ECT Voltage High..............................................438 Circuit Description.................................................438 Conditions for Setting the DTC......................................439 DTC 122 - ECT Voltage Low...............................................442 Circuit Description.................................................442 Conditions for Setting the DTC......................................442 DTC 123 - ECT Higher Than Expected 1....................................444 Circuit Description.................................................444 Conditions for Setting the DTC......................................444 DTC 124 - ECT Higher Than Expected 2....................................446 Circuit Description.................................................446 Conditions for Setting the DTC......................................446 DTC 131 - MAP High Pressure Motorola® TMAP..............................448 Circuit Description.................................................448 Conditions for Setting the DTC......................................448 Diagnostic Aids.....................................................448 DTC 132 - MAP Low Voltage Motorola® TMAP................................451 Circuit Description.................................................451 Conditions for Setting the DTC......................................451 DTC 134 - BP High Pressure Motorola® TMAP...............................455 Circuit Description.................................................455 Conditions for Setting the DTC......................................455 DTC 135 - BP Low Pressure Motorola® TMAP................................456 Circuit Description.................................................456 Conditions for Setting the DTC......................................456 DTC 142 - Crank Sync Noise..............................................460 Circuit Description.................................................460 Conditions for setting the DTC......................................460 DTC 143 - Never Crank Synced At Start...................................464 Circuit Description.................................................464 Conditions for Setting the DTC......................................464 DTC 144 - Camshaft Sensor Loss..........................................467 Circuit Description.................................................467 Conditions for Setting the DTC......................................467 DTC 145 - Camshaft Sensor Noise.........................................470 Circuit Description.................................................470 Conditions for Setting the DTC......................................470 DTC 211 - Closed Loop Multiplier High (LPG).............................473 Circuit Description.................................................473 Conditions for Setting the DTC......................................473 Diagnostic Aids.....................................................473 DTC 212 - HO 2 S Open/Inactive..........................................476 Circuit Description.................................................476 Conditions for Setting the DTC......................................476 DTC 221 - Closed Loop Multiplier High (Gasoline)........................478 Circuit Description.................................................478 Conditions for Setting the DTC......................................478 Diagnostic Aids.....................................................479 DTC 222 - Closed Loop Multiplier Low (Gasoline).........................482 Circuit Description.................................................482 Conditions for Setting the DTC......................................482 Diagnostic Aids.....................................................482 DTC 224 - Closed Loop Multiplier Low (LPG)..............................484 Circuit Description.................................................484 Conditions for Setting the DTC......................................484 Diagnostic Aids.....................................................484 DTC 241 - Adaptive Lean Fault (High Limit-Gasoline).....................486 Circuit Description.................................................486 Conditions for Setting the DTC......................................486 Diagnostic Aids.....................................................486 DTC 242 - Adaptive Rich Fault (Low Limit-Gasoline)......................489 Circuit Description.................................................489 Conditions for Setting the DTC......................................489 Diagnostic Aids.....................................................489 DTC 243 - Adaptive Learn High (LPG).....................................492 Circuit Description.................................................492 Conditions for Setting the DTC......................................492 Diagnostic Aids.....................................................492 DTC 244 - Adaptive Learn Low (LPG)......................................495 Circuit Description.................................................495 Conditions for Setting the DTC......................................495 Diagnostic Aids.....................................................495 DTC 261 - System Voltage High...........................................498 Circuit Description.................................................498 Conditions for Setting the DTC......................................498 DTC 262 - System Voltage Low............................................500 Circuit Description.................................................500 Conditions for Setting the DTC......................................500 DTC 411 - Injector Driver 1 Open........................................502 Circuit Description.................................................502 Conditions for Setting the DTC......................................502 DTC 412 - Injector Driver 1 Shorted.....................................505 Circuit Description.................................................505 Conditions for Setting the DTC......................................505 DTC 511 - COP Failure...................................................508 Circuit Description.................................................508 Conditions for Setting the DTC......................................508 DTC 512 - Invalid Interrupt.............................................510 Circuit Description.................................................510 Conditions for Setting the DTC......................................510 DTC 513 - A/D Loss......................................................512 Circuit Description.................................................512 Conditions for Setting the DTC......................................512 DTC 514 - RTI 1 Loss....................................................514 Circuit Description.................................................514 Conditions for Setting the DTC......................................514 DTC 515 - Flash Checksum Invalid........................................516 Circuit Description.................................................516 Conditions for Setting the DTC......................................516 DTC 516 - Ram Failure...................................................518 Circuit Description.................................................518 Conditions for Setting the DTC......................................518 DTC 531 - External 5V Ref Lower Than Expected...........................520 Circuit Description.................................................520 Conditions for Setting the DTC......................................520 DTC 532 - External 5V Ref Higher Than Expected..........................522 Circuit Description.................................................522 Conditions for Setting the DTC......................................522 DTC 555 - RTI 2 Loss....................................................524 Circuit Description.................................................524 Conditions for Setting the DTC......................................524 DTC 556 - RTI 3 Loss....................................................526 Circuit Description.................................................526 Conditions for Setting the DTC......................................526 DTC 611 - FPP High Voltage..............................................528 Circuit Description.................................................528 Conditions for Setting the DTC......................................528 DTC 612 - FPP Low Voltage...............................................532 Circuit Description.................................................532 Conditions for Setting the DTC......................................532 DTC 631 - TPS1 Signal Voltage High......................................536 Circuit Description.................................................536 Conditions for Setting the DTC......................................536 DTC 632 - TPS1 Signal Voltage Low.......................................539 Circuit Description.................................................539 Conditions for Setting the DTC......................................539 DTC 638 - Throttle Unable To Close......................................542 Circuit Description.................................................542 Conditions for Setting the DTC......................................542 Diagnostic Aids.....................................................543 DTC 651 - Maximum Govern Speed Override.................................545 Circuit Description.................................................545 Conditions for Setting the DTC......................................545 Diagnostic Aids.....................................................545 DTC 652 - Fuel Rev Limit................................................548 Circuit Description.................................................548 Conditions for Setting the DTC......................................548 Diagnostic Aids.....................................................548 DTC 653 - Spark Rev Limit...............................................550 Circuit Description.................................................550 Conditions for Setting the DTC......................................550 Diagnostic Aids.....................................................550 GM 4.3L Wiring Schematics and Connectors....................................554 GM 4.3L Diagnostic Trouble Codes............................................571 DTC 111 - IAT High Voltage Bosch® TMAP..................................571 Circuit Description.................................................571 Conditions for Setting the DTC......................................571 DTC 111 - IAT High Voltage Motorola® TMAP...............................574 Circuit Description.................................................574 Conditions for Setting the DTC......................................574 DTC 112 - IAT Low Voltage Bosch® TMap...................................576 Circuit Description.................................................576 Conditions for Setting the DTC......................................577 DTC 112 - IAT Low Voltage Motorola® TMAP................................579 Circuit Description.................................................579 Conditions for Setting the DTC......................................579 DTC 113 - IAT Higher Than Expected 1 Bosch® TMAP........................582 Circuit Description.................................................582 Conditions for Setting the DTC......................................582 Diagnostic Aids.....................................................582 DTC 113 - IAT Higher Than Expected 1 Motorola® TMAP.....................583 Circuit Description.................................................583 Conditions for Setting the DTC......................................583 Diagnostic Aids.....................................................583 DTC 114 - IAT Higher Than Expected 2 Bosch® TMAP€.......................584 Circuit Description.................................................584 Conditions for Setting the DTC......................................584 Diagnostic Aids.....................................................584 DTC 114 - IAT Higher Than Expected 2 Motorola® TMAP.....................585 Circuit Description.................................................585 Conditions for Setting the DTC......................................585 Diagnostic Aids.....................................................585 DTC 115 - Oil Pressure Low..............................................586 Circuit Description.................................................586 Conditions for Setting the DTC......................................586 DTC 121 - ECT Voltage High..............................................588 Circuit Description.................................................588 Conditions for Setting the DTC......................................589 DTC 122 - ECT Voltage Low...............................................592 Circuit Description.................................................592 Conditions for Setting the DTC......................................592 DTC 123 - ECT Higher Than Expected 1....................................595 Circuit Description.................................................595 Conditions for Setting the DTC......................................595 DTC 124 - ECT Higher Than Expected 2....................................597 Circuit Description.................................................597 Conditions for Setting the DTC......................................597 DTC 131 - MAP High Pressure Bosch® TMAP.................................598 Circuit Description.................................................598 Conditions for Setting the DTC......................................598 Diagnostic Aids.....................................................598 DTC 131 - MAP High Pressure Motorola® TMAP..............................602 Circuit Description.................................................602 Conditions for Setting the DTC......................................602 Diagnostic Aids.....................................................602 DTC 132 - MAP Low Voltage Bosch® TMAP...................................605 Circuit Description.................................................605 Conditions for Setting the DTC......................................605 DTC 132 - MAP Low Voltage Motorola® TMAP................................608 Circuit Description.................................................608 Conditions for Setting the DTC......................................608 DTC 134 - BP High Pressure Bosch® TMAP..................................613 Circuit Description.................................................613 Conditions for Setting the DTC......................................613 DTC 134 - BP High Pressure Motorola® TMAP...............................615 Circuit Description.................................................615 Conditions for Setting the DTC......................................615 DTC 135 - BP Low Pressure Bosch® TMAP...................................617 Circuit Description.................................................617 Conditions for Setting the DTC......................................617 DTC 135 - BP Low Pressure Motorola® TMAP................................621 Circuit Description.................................................621 Conditions for Setting the DTC......................................621 DTC 142 - Crank Sync Noise..............................................624 Circuit Description.................................................624 Conditions for setting the DTC......................................624 DTC 143 - Never Crank Synced At Start...................................628 Circuit Description.................................................628 Conditions for Setting the DTC......................................628 DTC 144 - Camshaft Sensor Loss..........................................631 Circuit Description.................................................631 Conditions for Setting the DTC......................................631 DTC 145 - Camshaft Sensor Noise.........................................634 Circuit Description.................................................634 Conditions for Setting the DTC......................................634 DTC 211 - Closed Loop Multiplier High (LPG).............................637 Circuit Description.................................................637 Conditions for Setting the DTC......................................637 Diagnostic Aids.....................................................638 DTC 212 - HO 2 S Open/Inactive..........................................640 Circuit Description.................................................640 Conditions for Setting the DTC......................................640 DTC 221 - Closed Loop Multiplier High (Gasoline)........................643 Circuit Description.................................................643 Conditions for Setting the DTC......................................643 Diagnostic Aids.....................................................643 DTC 222 - Closed Loop Multiplier Low (Gasoline).........................646 Circuit Description.................................................646 Conditions for Setting the DTC......................................646 Diagnostic Aids.....................................................646 DTC 224 - Closed Loop Multiplier Low (LPG)..............................648 Circuit Description.................................................648 Conditions for Setting the DTC......................................648 Diagnostic Aids.....................................................649 DTC 241 - Adaptive Lean Fault (High Limit-Gasoline).....................650 Circuit Description.................................................650 Conditions for Setting the DTC......................................650 Diagnostic Aids.....................................................650 DTC 242 - Adaptive Rich Fault (Low Limit-Gasoline)......................653 Circuit Description.................................................653 Conditions for Setting the DTC......................................653 Diagnostic Aids.....................................................653 DTC 243 - Adaptive Learn High (LPG).....................................656 Circuit Description.................................................656 Conditions for Setting the DTC......................................656 Diagnostic Aids.....................................................656 DTC 244 - Adaptive Learn Low (LPG)......................................659 Circuit Description.................................................659 Conditions for Setting the DTC......................................659 Diagnostic Aids.....................................................659 DTC 261 - System Voltage High...........................................662 Circuit Description.................................................662 Conditions for Setting the DTC......................................662 DTC 262 - System Voltage Low............................................664 Circuit Description.................................................664 Conditions for Setting the DTC......................................664 DTC 511 - COP Failure...................................................666 Circuit Description.................................................666 Conditions for Setting the DTC......................................666 DTC 512 - Invalid Interrupt.............................................668 Circuit Description.................................................668 Conditions for Setting the DTC......................................668 DTC 513 - A/D Loss......................................................670 Circuit Description.................................................670 Conditions for Setting the DTC......................................670 DTC 514 - RTI 1 Loss....................................................672 Circuit Description.................................................672 Conditions for Setting the DTC......................................672 DTC 515 - Flash Checksum Invalid........................................674 Circuit Description.................................................674 Conditions for Setting the DTC......................................674 DTC 516 - Ram Failure...................................................676 Circuit Description.................................................676 Conditions for Setting the DTC......................................676 DTC 531 - External 5V Ref Lower Than Expected...........................678 Circuit Description.................................................678 Conditions for Setting the DTC......................................678 DTC 532 - External 5V Ref Higher Than Expected..........................680 Circuit Description.................................................680 Conditions for Setting the DTC......................................680 DTC 555 - RTI 2 Loss....................................................682 Circuit Description.................................................682 Conditions for Setting the DTC......................................682 DTC 556 - RTI 3 Loss....................................................684 Circuit Description.................................................684 Conditions for Setting the DTC......................................684 DTC 611 - FPP High Voltage..............................................686 Circuit Description.................................................686 Conditions for Setting the DTC......................................686 DTC 612 - FPP Low Voltage...............................................690 Circuit Description.................................................690 Conditions for Setting the DTC......................................690 DTC 631 - TPS1 Signal Voltage High......................................694 Circuit Description.................................................694 Conditions for Setting the DTC......................................694 DTC 632 - TPS1 Signal Voltage Low.......................................697 Circuit Description.................................................697 Conditions for Setting the DTC......................................697 DTC 638 - Throttle Unable To Close......................................700 Circuit Description.................................................700 Conditions for Setting the DTC......................................700 Diagnostic Aids.....................................................701 DTC 651 - Maximum Govern Speed Override.................................703 Circuit Description.................................................703 Conditions for Setting the DTC......................................703 Diagnostic Aids.....................................................703 DTC 652 - Fuel Rev Limit................................................706 Circuit Description.................................................706 Conditions for Setting the DTC......................................706 Diagnostic Aids.....................................................706 DTC 653 - Spark Rev Limit...............................................708 Circuit Description.................................................708 Conditions for Setting the DTC......................................708 Diagnostic Aids.....................................................708 Wire Harness Repair.........................................................711 On Vehicle Service Wiring Harness Repair................................711 Connectors and Terminals................................................712 Twisted/Shielded Cable Repair.......................................712 Twisted Leads Repair................................................713 Micro-Pack..........................................................714 Metri-Pack..........................................................714 Remove..........................................................714 Weather-Pack........................................................716 Weather-Pack Terminal Repair....................................717 tables..........................................................................389 Table 1. OBD System Check...................................................409 Table 2. Preliminary Checks.................................................411 Table 3. Intermittent Checks................................................412 Table 4. Communication Port C002............................................413 Table 5. Coil Connector C003................................................413 Table 6. Fuel System Interface C004.........................................413 Table 7. Oil Pressure Connector C005........................................414 Table 8. Distributor Connector C006.........................................414 Table 9. Magnetic Pickup Connector C007.....................................414 Table 10. Heated Oxygen Sensor C008.........................................414 Table 11. Throttle Position Sensor Connector C009...........................415 Table 12. Foot Pedal Position Connector C010................................415 Table 13. Governor Motor Connector C011.....................................415 Table 14. TMAP Connector C012...............................................415 Table 15. Starter Solenoid C013.............................................416 Table 16. Engine Coolant Temperature C014...................................416 Table 17. Battery Connector C015............................................416 Table 18. Alternator Connection C016........................................416 Table 19. Battery Connector C017............................................416 Table 20. Alternator Connector C018.........................................417 Table 21. Instrument Panel Connector C019...................................417 Table 22. Instrument Panel Connector C020...................................417 Table 23. Instrument Panel Connector C021...................................418 Table 24. Fuel Trim Valve Connector C022....................................418 Table 25. Fuel Lockoff Connector C023.......................................418 Table 26. Pressure Trim Valve Connector C024................................419 Table 27. Throttle Body Injector Connector C025.............................419 Table 28. Relay and Fuse Center.............................................419 Table 29. DTC 111 - IAT Voltage High (Motorola® TMAP).......................428 Table 30. DTC 112 - IAT Low Voltage (Motorola® TMAP)........................431 Table 31. DTC 115 - Oil Pressure Low........................................436 Table 32. Temperature Resistance............................................438 Table 33. DTC 121 - ECT VOLTAGE HIGH........................................439 Table 34. DTC 122 - ECT Voltage Low.........................................443 Table 35. DTC 123 - ECT Higher Than Expected 1..............................445 Table 36. DTC 124 - ECT Higher Than Expected 2..............................447 Table 37. DTC 131 - MAP HIGH PRESSURE (Motorola® TMAP)......................449 Table 38. DTC 132 - MAP Low Voltage (Motorola® TMAP)........................452 Table 39. DTC 134 - BP High Pressure (Motorola® TMAP).......................455 Table 40. DTC 135 - BP Low Pressure (Motorola® TMAP)........................457 Table 41. DTC 142 - Crank Sync Noise........................................461 Table 42. DTC 143 - Never Crank Synced At Start.............................464 Table 43. DTC 144 - Camshaft Sensor Loss....................................467 Table 44. DTC 145 - Camshaft Sensor Noise...................................470 Table 45. DTC 211 - Closed Loop Multiplier High (LPG).......................474 Table 46. DTC 212 - HO 2 S Open/Inactive....................................477 Table 47. DTC 221 - Closed Loop Multiplier High (Gasoline)..................480 Table 48. DTC 222 - Closed Loop Multiplier Low (Gasoline)...................483 Table 49. DTC 224 - Closed Loop Multiplier Low (LPG)........................485 Table 50. DTC 241 - Adaptive Lean Fault (High Limit-Gasoline)...............487 Table 51. DTC 242 - Adaptive Rich Fault (Low Limit-Gasoline)................490 Table 52. DTC 243 - Adaptive Learn High (LPG)...............................493 Table 53. DTC 244 - Adaptive Learn Low (LPG)................................496 Table 54. DTC 261 - System Voltage High.....................................499 Table 55. DTC 262 - System Voltage Low......................................500 Table 56. DTC 411 - Injector Driver 1 Open..................................503 Table 57. DTC 412 - Injector Driver 1 Shorted...............................506 Table 58. DTC 511 - COP Failure.............................................509 Table 59. DTC 512 - Invalid Interrupt.......................................511 Table 60. DTC 513 - A/D Loss................................................513 Table 61. DTC 514 - RTI 1 Loss..............................................515 Table 62. DTC 515 - Flash Checksum Invalid..................................517 Table 63. DTC 516 - Ram Failure.............................................519 Table 64. DTC 531 - External 5V Ref Lower Than Expected.....................521 Table 65. DTC 532 - External 5 V Ref Higher Than Expected...................523 Table 66. DTC 555 - RTI 2 Loss..............................................525 Table 67. DTC 556 - RTI 3 Loss..............................................527 Table 68. DTC 611 - FPP High Voltage........................................529 Table 69. DTC 612 - FPP Low Voltage.........................................533 Table 70. DTC 631 - TPS1 Signal Voltage High................................537 Table 71. DTC 632 - TPS1 Signal Voltage Low.................................540 Table 72. DTC 638 - Throttle Unable To Close................................543 Table 73. DTC 651 - Maximum Govern Speed Override...........................546 Table 74. DTC 652 - Fuel Rev Limit..........................................549 Table 75. DTC 653 - Spark Rev Limit.........................................551 Table 76. Communication Port C002...........................................554 Table 77. Injector Connector C003...........................................554 Table 78. Injector Connector C004...........................................554 Table 79. Oil Pressure Connector C005.......................................555 Table 80. Throttle Position Sensor 1 Connector C006.........................555 Table 81. Foot Pedal Position Connector C006A...............................555 Table 82. Coil Connector C007...............................................555 Table 83. Module Connector C008.............................................556 Table 84. Crank Sensor Connector C009.......................................556 Table 85. EGO Sensor Connector C010.........................................556 Table 86. Cam Connector C011................................................557 Table 87. Throttle Connector C012...........................................557 Table 88. Bosch TMAP Connector C013 (Gasoline Fuel System Only).............557 Table 89. Motorola TMAP Connector C013 (LPG Fuel System Only)...............558 Table 90. Starter Solenoid Connector C014...................................558 Table 91. ECT Connector C015................................................558 Table 92. Starter Relay C016................................................558 Table 93. Power Relay C017..................................................558 Table 94. Fuel Pump Relay C018..............................................558 Table 95. Battery Connector C019............................................559 Table 96. Alternator Connector C020.........................................559 Table 97. Alternator Connector C021.........................................559 Table 98. Instrument Panel Connector C022...................................559 Table 99. Instrument Panel Connector C023...................................560 Table 100. Instrument Panel Connector C024..................................560 Table 101. Fuel Trim Valve Connector C025...................................560 Table 102. Fuel Lockoff Connector C026......................................561 Table 103. Pressure Trim Valve Connector C027...............................561 Table 104. Injector 1 Connector C028........................................561 Table 105. Injector 2 Connector C029........................................562 Table 106. Injector 3 Connector C030........................................562 Table 107. Injector 4 Connector C031........................................562 Table 108. Injector 5 Connector C032........................................563 Table 109. Injector 6 Connector C033........................................563 Table 110. Relay and Fuse Center............................................563 Table 111. DTC 111 - IAT Voltage High (Bosch® TMAP).........................572 Table 112. DTC 111 - IAT Voltage High (Motorola® TMAP)......................575 Table 113. DTC 112 - IAT Low Voltage (Bosch® TMAP)..........................577 Table 114. DTC 112 - IAT Low Voltage (Motorola® TMAP).......................580 Table 115. DTC 115 - Oil Pressure Low.......................................586 Table 116. Temperature Resistance...........................................589 Table 117. DTC 121 - ECT VOLTAGE HIGH.......................................590 Table 118. DTC 122 - ECT Voltage Low........................................593 Table 119. DTC 123 - ECT Higher Than Expected 1.............................596 Table 120. DTC 124 - ECT Higher Than Expected 2.............................598 Table 121. DTC 131 - MAP High Pressure (Bosch® TMAP)........................599 Table 122. DTC 131 - MAP HIGH PRESSURE (Motorola® TMAP).....................603 Table 123. DTC 132 - MAP Low Voltage (Bosch® TMAP)..........................606 Table 124. DTC 132 - MAP Low Voltage (Motorola® TMAP).......................609 Table 125. DTC 134 - BP High Pressure (Bosch® TMAP).........................614 Table 126. DTC 134 - BP High Pressure (Motorola® TMAP)......................616 Table 127. DTC 135 - BP Low Pressure (Bosch® TMAP)..........................617 Table 128. DTC 135 - BP Low Pressure (Motorola® TMAP).......................621 Table 129. DTC 142 - Crank Sync Noise.......................................625 Table 130. DTC 143 - Never Crank Synced At Start............................628 Table 131. DTC 144 - Camshaft Sensor Loss...................................631 Table 132. DTC 145 - Camshaft Sensor Noise..................................634 Table 133. DTC 211 - Closed Loop Multiplier High (LPG)......................638 Table 134. DTC 212 - HO 2 S Open/Inactive...................................641 Table 135. DTC 221 - Closed Loop Multiplier High (Gasoline).................644 Table 136. DTC 222 - Closed Loop Multiplier Low (Gasoline)..................647 Table 137. DTC 224 - Closed Loop Multiplier Low (LPG).......................649 Table 138. DTC 241 - Adaptive Lean Fault (High Limit-Gasoline)..............651 Table 139. DTC 242 - Adaptive Rich Fault (Low Limit-Gasoline)...............654 Table 140. DTC 243 - Adaptive Learn High (LPG)..............................657 Table 141. DTC 244 - Adaptive Learn Low (LPG)...............................660 Table 142. DTC 261 - System Voltage High....................................663 Table 143. DTC 262 - System Voltage Low.....................................664 Table 144. DTC 511 - COP Failure............................................667 Table 145. DTC 512 - Invalid Interrupt......................................669 Table 146. DTC 513 - A/D Loss...............................................671 Table 147. DTC 514 - RTI 1 Loss.............................................673 Table 148. DTC 515 - Flash Checksum Invalid.................................675 Table 149. DTC 516 - Ram Failure............................................677 Table 150. DTC 531 - External 5V Ref Lower Than Expected....................679 Table 151. DTC 532 - External 5 V Ref Higher Than Expected..................681 Table 152. DTC 555 - RTI 2 Loss.............................................683 Table 153. DTC 556 - RTI 3 Loss.............................................685 Table 154. DTC 611 - FPP High Voltage.......................................687 Table 155. DTC 612 - FPP Low Voltage........................................690 Table 156. DTC 631 - TPS1 Signal Voltage High...............................695 Table 157. DTC 632 - TPS1 Signal Voltage Low................................698 Table 158. DTC 638 - Throttle Unable To Close...............................701 Table 159. DTC 651 - Maximum Govern Speed Override..........................704 Table 160. DTC 652 - Fuel Rev Limit.........................................707 Table 161. DTC 653 - Spark Rev Limit........................................710 1559550-2200SRM1097-(03-2007)-US-EN.................................................721 toc.............................................................................721 High Voltage Switch (HVS) Ignition..........................................721 Safety Precautions Maintenance and Repair...................................722 Description.................................................................725 Distributor Ignition (DI) System........................................725 Crankshaft Position (CKP) Sensor........................................725 Camshaft Position (CMP) Sensor..........................................725 Ignition Coil and Ignition Control Module (ICM).........................725 Secondary Ignition Components...........................................725 Spark Plugs and Wires.......................................................725 Spark Plug Wire Inspection..............................................725 Spark Plug Wire Replacement.............................................725 Remove..............................................................725 Install.............................................................726 Spark Plug Inspection...................................................726 Usage...............................................................726 Inspection..........................................................726 Visual Inspection...................................................728 Spark Plug Replacement..................................................728 Remove..............................................................728 Install.............................................................729 Distributor Repair..........................................................729 Inspect.................................................................729 Overhaul................................................................730 Disassemble.........................................................730 Assemble............................................................732 Replace.................................................................733 Remove..............................................................733 Install Procedure 1.................................................735 Install Procedure 2.................................................735 Ignition Coil Replacement...................................................737 Remove..................................................................737 Install.................................................................737 Ignition Control Module Replacement.........................................738 Remove..................................................................738 Install.................................................................738 Camshaft Position (CMP) Sensor Replacement..................................739 Remove..................................................................739 Install.................................................................740 Crankshaft Position (CKP) Sensor Replacement................................741 Remove..................................................................741 Install.................................................................741 Wire Harness Repair.........................................................742 On Vehicle Service Wiring Harness Repair................................742 Connectors and Terminals................................................742 Twisted/Shielded Cable Repair.......................................743 Twisted Leads Repair................................................744 Micro-Pack..........................................................745 Metri-Pack..........................................................745 Remove..........................................................745 Weather-Pack........................................................747 Weather-Pack Terminal Repair....................................747 Specifications and Special Tools............................................749 System Diagnosis............................................................750 tables..........................................................................721 Table 1. Ignition System Specifications.....................................749 Table 2. Fastener Tightening Specifications.................................749 Table 3. Special Tools......................................................750 Table 4. Distributor Ignition (DI)..........................................750
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