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Hyster CHALLENGER H1050HD-CH H1150HD-CH (E117) Parts Manual – PDF DOWNLOAD
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Hyster CHALLENGER H1050HD-CH H1150HD-CH (E117) Parts Manual – PDF DOWNLOAD
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Description
Hyster CHALLENGER H1050HD-CH H1150HD-CH (E117) Parts Manual – PDF DOWNLOAD
DESCRIPTION:
Hyster CHALLENGER H1050HD-CH H1150HD-CH (E117) Parts Manual – PDF DOWNLOAD
HOW TO USE THE ILLUSTRATED PARTS MANUAL :
- This parts manual describes and illustrates assemblies, sub-assemblies, and detail parts needed for service replacement.
- The different constructions are indicated by keys and footnotes. The call outs correspond to descriptions found on the next page.
HOW TO FIND THE DESIRED PART NUMBER
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
2. Turn to the section you chose. Use the Section Table of Contents to determine the assembly which would normally contain the part required. Then locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
4. Locate the assembly the required part is used on and turn to the page indicated for that assembly. Then locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 14-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 14-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
6. Parts Super session Information. Part numbers that have this history will be displayed in the parts list in the order that they were superseded (from oldest to newest). The superseded part numbers will be shown with a line through them.
- Five periods in the PART NO. column (. . . . .) indicate that the part is either Not Serviced Separately or there is a reference to another figure. A figure reference is denoted by a pointing hand followed by a figure number in the DESCRIPTION column (Figure 10)
7. Keys are used to show two or more similar assemblies, RH and LH assembly parts, etc. Select the appropriate key, “A”, “B”, “C”, “D”, or “E” and the corresponding quantity column to find the required parts. Two periods in the QTY column (..) indicate that the part is not used for that assembly.
TABLE OF CONTENTS:
Hyster CHALLENGER H1050HD-CH H1150HD-CH (E117) Parts Manual – PDF DOWNLOAD
Frame...................................................................................... 19 COVERS................................................................................. 22 FLOORPLATES, STEPS, AND RAILS.......................................................... 24 MIRRORS FRONT FENDER................................................................... 28 COUNTERWEIGHT.......................................................................... 30 CAB MOUNT.............................................................................. 32 CAB ATTACHING PARTS.................................................................... 34 DOOR ATTACHING PARTS................................................................... 36 STEEL DOOR RIGHT HAND.................................................................. 38 STEEL DOOR LEFT HAND................................................................... 40 MAIN WINDOW ASSEMBLY STEEL DOORS....................................................... 42 CAB FLOORMATS.......................................................................... 44 CAB SOUND REDUCTION.................................................................... 45 UNDERFLOOR COVER MOUNT................................................................. 46 CAB PANELS............................................................................. 48 SEAT ASSEMBLY MECHANICAL............................................................... 50 SEAT ASSEMBLY AIR...................................................................... 52 PIVOT ARM ASSEMBLY..................................................................... 54 ARMREST ASSEMBLY SEAT.................................................................. 56 AIR CONDITIONING SYSTEM................................................................ 58 HEATER HOSE ARRANGEMENT................................................................ 60 CONDENSER.............................................................................. 62 HEATER AND AIR CONDITIONER MOUNT....................................................... 64 HEATER ASSEMBLY........................................................................ 66 HEATER AND AIR CONDITIONER ASSEMBLY.................................................... 68 WINDOW INSTALLATION.................................................................... 70 WINDOW WIPER SYSTEM SHEET 1 OF 2....................................................... 72 WINDOW WIPER SYSTEM SHEET 2 OF 2....................................................... 74 LABELS................................................................................. 76 TRAINING SEAT.......................................................................... 78 ENGINE ASSEMBLY............................................................................ 79 ENGINE ASSEMBLY........................................................................ 83 CYLINDER BLOCK......................................................................... 84 CYLINDER HEAD.......................................................................... 86 CAM FOLLOWER LEVER..................................................................... 88 CAMSHAFT............................................................................... 90 ROCKER LEVERS.......................................................................... 92 CYLINDER LINER......................................................................... 94 CYLINDER BLOCK PLUMBING................................................................ 95 PISTON AND CONNECTING ROD.............................................................. 96 PISTON COOLING NOZZLE.................................................................. 98 CRANKSHAFT............................................................................. 99 CRANKSHAFT MAIN BEARINGS...............................................................100 OIL LEVEL GAUGE........................................................................101 GEAR HOUSING...........................................................................102 IDLER GEAR.............................................................................104 ENGINE CONTROL SYSTEM..................................................................106 OIL PUMP AND ATTACHING PARTS...........................................................108 OIL PAN................................................................................110 FRONT GEAR COVER.......................................................................112 FLYWHEEL HOUSING.......................................................................114 DRIVE PULLEY AIR COMPRESSOR............................................................116 BREATHER PLUMBING......................................................................117 COOLANT HEATER STARTING AID............................................................118 VIBRATION DAMPER.......................................................................120 DRIVE TRAIN FRONT......................................................................122 FRONT ENGINE SUPPORT...................................................................123 THERMOSTAT.............................................................................124 FAN DRIVE..............................................................................126 FLYWHEEL...............................................................................128 INLET CONNECTOR AIR COMPRESSOR.........................................................129 AIR INLET CONNECTION...................................................................130 AIR OUTLET CONNECTION..................................................................132 AIR TRANSFER CONNECTION................................................................134 LIFTING BRACKET........................................................................136 OIL FILTER AND COOLER HEAD.............................................................138 OIL FILTER.............................................................................140 OIL FILLER ARRANGEMENT.................................................................141 TURBOCHARGER...........................................................................144 DRIVE PULLEY WATER PUMP................................................................146 RADIATOR PLUMBING......................................................................148 STARTER MOTOR..........................................................................150 FAN....................................................................................152 INTAKE MANIFOLD........................................................................154 EXHAUST MANIFOLD.......................................................................156 THERMOSTAT HOUSING.....................................................................158 TURBOCHARGER PLUMBING..................................................................160 VALVE COVER............................................................................162 CORROSION RESISTOR.....................................................................164 OIL COOLER WATER PLUMBING..............................................................166 WATER PUMP.............................................................................168 ENGINE MOUNT...........................................................................170 COOLING................................................................................172 EXHAUST................................................................................174 AIR FILTER SYSTEM......................................................................176 AIR FILTER ASSEMBLY....................................................................178 NOISE PANEL............................................................................179 FUEL SYSTEM................................................................................181 FUEL SYSTEM............................................................................184 INJECTOR...............................................................................186 FUEL PUMP ASSEMBLY.....................................................................188 FUEL PUMP PLUMBING.....................................................................192 FUEL PUMP COUPLING.....................................................................194 FUEL PUMP DRIVE........................................................................196 THROTTLE PEDAL LINKAGE.................................................................198 FUEL FILTER PLUMBING...................................................................200 ELECTRICAL SYSTEM..........................................................................203 ELECTRICAL SYSTEM......................................................................208 TRANSMISSION CONTROLLER AND SHIFT LEVER................................................212 INDICATOR DISPLAY ASSEMBLY.............................................................214 CONTROL PANEL..........................................................................216 CONTROL PANEL HEATER...................................................................218 CONTROL PANEL AIR CONDITIONER..........................................................220 DC-DC CONVERTER AND ATTACHING PARTS....................................................222 RADIO CONSOLE..........................................................................223 ARMREST SWITCHES.......................................................................225 LIGHT BAR AND MOUNT TWISTLOCK MODULE - CAB ............................................226 HORN AND ATTACHING PARTS...............................................................228 WIRE HARNESS CHASSIS...................................................................230 WIRE HARNESS TRANSMISSION - T36000 SERIES .............................................233 WIRE HARNESS TRANSMISSION - T40000 SERIES .............................................234 WIRE HARNESS REAR......................................................................235 WIRE HARNESS MAST......................................................................236 FUSE BOX SEALED........................................................................238 WIRE HARNESS SWITCHES - HYDRAULIC LEVERS ..............................................240 WIRE HARNESS STAIR LIGHT...............................................................242 WIRE HARNESS LUBRICATION PUMP..........................................................243 WIRE HARNESS LIGHT SWITCH - SHEET 1 ...................................................244 WIRE HARNESS LIGHT SWITCH - SHEET 2 ...................................................245 WIRE HARNESS CLOSED CAB (→ S/N E117E01553C) ..........................................246 WIRE HARNESS CLOSED CAB (S/N E117E01554C →) ..........................................248 WIRE HARNESS REAR WIPER EXTENSION......................................................251 WIRE HARNESS CAB LIGHT.................................................................252 WIRE HARNESS STEERING COLUMN...........................................................254 WIRE HARNESS UNDERFLOOR (→ S/N E117E01553C) ..........................................256 WIRE HARNESS UNDERFLOOR (S/N E117E01554C →) ..........................................258 WIRE HARNESS ARMREST...................................................................260 WIRE HARNESS JOYSTICK (→ S/N E117E01553C) ............................................262 WIRE HARNESS FRONT LIGHTS..............................................................264 WIRE HARNESS SIDE CONSOLE - SHEET 1 OF 2 (→ S/N E117E01553C) ........................266 WIRE HARNESS SIDE CONSOLE - SHEET 2 OF 2 (→ S/N E117E01553C) ........................270 WIRE HARNESS SIDE CONSOLE - SHEET 1 OF 3 (S/N E117E01554C →) ........................272 WIRE HARNESS SIDE CONSOLE - SHEET 2 OF 3 (S/N E117E01554C →) ........................276 WIRE HARNESS SIDE CONSOLE - SHEET 3 OF 3 (S/N E117E01554C →) ........................280 WIRE HARNESS HYDRAULIC RELAYS (S/N E117E01554C →) ....................................284 WIRE HARNESS HYDRAULIC RELAYS (→ S/N E117E01553C) ....................................288 WIRE HARNESS POWER PILE SLOPE..........................................................291 RELAYS AND FUSES.......................................................................292 RELAYS.................................................................................296 ALTERNATOR AND MOUNTING................................................................298 ELECTRICAL ACCESSORIES.................................................................300 WIRING ACCESSORIES ELECTRONIC CONTROL MODULE...........................................302 WIRE HARNESS WINDOW WASH PUMPS.........................................................304 TRANSMISSION...............................................................................305 TRANSMISSION LINES AND ATTACHING PARTS.................................................308 UNIVERSAL SHAFT........................................................................311 REGULATING PRESSURE VALVE AND CHARGE PUMP C290, 36000 SERIES...........................312 TRANSMISSION CASE AND REAR COVER C290, 36000 SERIES....................................314 CLUTCH REVERSE AND 2ND SHAFT - C290, 36000 SERIES .....................................316 CLUTCH FORWARD - C290, 36000 SERIES ...................................................318 CLUTCH LOW SPEED - C290, 36000 SERIES .................................................320 CLUTCH THIRD SPEED - C290, 36000 SERIES ...............................................322 CLUTCH FOURTH SPEED - C290, 36000 SERIES ..............................................324 PUMP DRIVE AND SHAFT C290, 36000 SERIES................................................326 CONVERTER HOUSING ATTACHMENT THREE SPEED - C290, 36000 SERIES .........................328 WHEEL AND DRIVE PLATE C290, 36000 SERIES...............................................330 CONTROL VALVE ELECTRONIC INCHING - C290, 36000 SERIES .................................332 CONTROL VALVE HYDRAULIC INCHING - C290, 36000 SERIES ..................................336 TRANSMISSION C330, 40000 SERIES - CASE AND REAR COVER .................................338 TRANSMISSION C330, 40000 SERIES - TORQUE CONVERTER AND DRIVE PLATE ....................342 TRANSMISSION C330, 40000 SERIES - TURBINE SHAFT, STATOR SUPPORT AND OIL BAFFLE ........344 TRANSMISSION C330, 40000 SERIES - PUMP DRIVE ..........................................346 TRANSMISSION C330, 40000 SERIES - TORQUE CONVERTER HOUSING ............................348 TRANSMISSION C330, 40000 SERIES - INPUT DRIVE GEARS ...................................350 TRANSMISSION C330, 40000 SERIES - FORWARD, REVERSE, SECOND AND FOURTH CLUTCH SHAFT ....351 TRANSMISSION C330, 40000 SERIES - FIRST SPEED GEARS ...................................352 TRANSMISSION C330, 40000 SERIES - FORWARD CLUTCH SHAFT ................................354 TRANSMISSION C330, 40000 SERIES - THIRD SPEED CLUTCH SHAFT ............................356 TRANSMISSION C330, 40000 SERIES - THIRD SPEED GEARS ...................................358 TRANSMISSION C330, 40000 SERIES - SECOND AND REVERSE CLUTCH SHAFT .....................360 TRANSMISSION C330, 40000 SERIES - FIRST SPEED CLUTCH ..................................362 TRANSMISSION C330, 40000 SERIES - FOURTH SPEED CLUTCH SHAFT ...........................364 TRANSMISSION C330, 40000 SERIES - OUTPUT SHAFT GEARS ..................................366 TRANSMISSION C330, 40000 SERIES - OUTPUT FLANGE AND SHAFT .............................368 TRANSMISSION C330, 40000 SERIES - REGULATING VALVE AND CHARGE PUMP ....................370 TRANSMISSION C330, 40000 SERIES - ELECTRIC CONTROL VALVE ..............................372 TRANSMISSION C330, 40000 SERIES - MODULATOR VALVE .....................................374 Drive Axle.................................................................................377 DIFFERENTIAL CARRIER WET BRAKE.........................................................380 AXLE HOUSING WET BRAKE.................................................................384 HUB AND SHAFT WET BRAKE................................................................386 STEERING SYSTEM............................................................................389 STEERING COLUMN AND ATTACHING PARTS....................................................392 STEERING COLUMN ASSEMBLY...............................................................394 STEERING COLUMN........................................................................396 STEERING AXLE AND ATTACHING PARTS......................................................398 STEERING AXLE ASSEMBLY.................................................................400 STEERING CYLINDER......................................................................402 STEERING CONTROL VALVE.................................................................404 BRAKE SYSTEM...............................................................................407 BRAKE SYSTEM...........................................................................410 BRAKE AND INCHING PEDAL LINKAGE........................................................414 PARK BRAKE ASSEMBLY WET BRAKE..........................................................416 BRAKE ASSEMBLY WET BRAKE...............................................................418 BRAKE VALVE ASSEMBLY...................................................................420 HYDRAULIC SYSTEM...........................................................................423 HYDRAULIC SUPPLY AND RETURN SHEET 1 OF 2...............................................426 HYDRAULIC SUPPLY AND RETURN SHEET 2 OF 2...............................................430 HYDRAULIC VALVE AND ATTACHING PARTS....................................................432 CONTROL VALVE ASSEMBLY AUXILIARY.......................................................436 CONTROL VALVE ASSEMBLY LIFT............................................................438 CONTROL VALVE ASSEMBLY LIFT AND TILT...................................................440 CONTROL VALVE ASSEMBLY CAP AND SUPPORT KIT.............................................442 HYDRAULIC TANK AND ATTACHING PARTS.....................................................444 LIFT ACCUMULATOR AND ATTACHING PARTS...................................................446 ACCUMULATOR PISTON TYPE................................................................448 FLOW AMPLIFIER.........................................................................450 HYDRAULIC PUMP MAIN....................................................................452 HYDRAULIC PUMP STEERING - DUAL ........................................................454 MANIFOLD CAB...........................................................................456 MANIFOLD LIFT AND TILT.................................................................458 MANIFOLD MAIN..........................................................................460 JOYSTICK INSTALLATION..................................................................462 JOYSTICK ASSEMBLY......................................................................464 PILOT VALVE ASSEMBLY JOYSTICK..........................................................466 HANDLEVER INSTALLATION.................................................................468 TILT CYLINDER AND ATTACHING PARTS......................................................470 TILT CYLINDER..........................................................................472 MAST INSTALLATION......................................................................474 SOLENOID VALVE.........................................................................476 Mast-Two Stage Limited Free-Lift...........................................................479 MAST ASSEMBLY WITH GANTRY CARRIAGE (→ S/N E117E01520C) ...............................482 MAST ASSEMBLY WITH GANTRY CARRIAGE (S/N E117E01521C →) ...............................486 LIFT CYLINDER..........................................................................490 LIFT CYLINDER 12650 MM (498.0 IN.) LIFT HEIGHT.........................................492 Attachments................................................................................495 HEADER HOSE WITH GANTRY CARRIAGE (→ S/N E117E01520C) .................................498 HEADER HOSE WITH GANTRY CARRIAGE (S/N E117E01521C →) .................................502 GANTRY CARRIAGE WITH MECHANICAL PILE SLOPE.............................................506 GANTRY CARRIAGE WITH POWER PILE SLOPE..................................................508 CYLINDER POWER PILE SLOPE..............................................................511 OPTIONS....................................................................................513 OPTIONAL MOUNTING EQUIPMENT (HANDLE)...................................................516 FRONT, BRAKE/BACK-UP AND REAR WORK LIGHTS..............................................518 ROTATING BEACON........................................................................522 STAIR LIGHT............................................................................524 ALARM..................................................................................526 DRIVE TIRE AND WHEEL 18.00 X 25........................................................528 TIRES AND WHEELS DRIVE AND STEER - 18.00 X 33 X 36 PLY ................................530 STEER TIRE AND WHEEL...................................................................532 FIELD CONVERSION KITS......................................................................535 MAST HOSE SHEAVE KIT...................................................................538 LOWER ENGINE GASKET SET................................................................538 ENGINE OIL PRESSURE SENDER KIT.........................................................538 NUMERICAL INDEX............................................................................539
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HYSTER CHALLENGER H1050HD-CH H1150HD-CH (E117) PARTS MANUAL – PDF DOWNLOAD:
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