Hyster Challenger H30-60H (D003) Parts Manual – PDF DOWNLOAD
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Hyster Challenger H30-60H (D003) Parts Manual – PDF DOWNLOAD
Description
Hyster Challenger H30-60H (D003) Parts Manual – PDF DOWNLOAD
DESCRIPTION:
Hyster Challenger H30-60H (D003) Parts Manual – PDF DOWNLOAD
HOW TO USE THE ILLUSTRATED PARTS MANUAL:
- This parts manual describes and illustrates assemblies, subassemblies, and detail parts needed for service replacement.
- The different constructions are indicated by keys and footnotes.
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Tum to the illustrated index page immediately behind the front cover. Choose the general area of reference most likely to include the part.
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEX.T HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Tum to the Master Index immediately following the Illustrated Index.
WHEN THE PART NUMBER IS KNOWN:
5. Use the numerical index at the back of the manual to find the part number. Tum to the figure listed and locate the part as indicated by the reference number.
GENERAL:
The assembly breakdowns include part numbers, description, quantities required, keys and footnotes to help in selecting the correct parts.
6. Keys are used to show effective serial numbers for two or more similar assemblies, RH and LH assembly parts, etc. Select the appropriate key, “A”, “B”, “C” or “D” and the corresponding quantity column to find the required parts.
TABLE OF CONTENTS:
Hyster Challenger H30-60H (D003) Parts Manual – PDF DOWNLOAD
1 FRAME Page 3
2 ENGINE Page 15
3 FUEL SYSTEM Page 63
4 ELECTRICAL SYSTEM Page 91
5 TRANSMISSION AND CLUTCH Page 107
6 BRAKE Page 131
7 HYDRAULIC SYSTEM Page 141
8 STEERING SYSTEM Page 161
9 FULL FREE-LIFT MAST Page 181
1 O INTERMEDIATE FREE-LIFT MAST Page 169
11 THREE STAGE MAST Page 195
12 OPTIONAL Page 213
NUMERIC INDEX Page 235
A
AIR FILTER (Figure 44)
4-172 AND 4-192 GASOLINE AND LPG ENGINES Page 86
AIR FILTER (Figure 45)
4 203 AND 4 203 2 DIESEL ENGINES Page 87
ALTERNATOR (Figure 51)
LAST USED ON SIN D3D-6004, D3A-5305, D3H-3404,
D3E-351 O, D3S-2535, 03T -2011 Page 102
ALTERNATOR (Figure 52) Page 104
B
BLOCK HANDLER (Figure 104) Page 214
BRAKE LINKAGE (Figure 67)
OIL CLUTCH Page 133
BRAKE LINKAGE (Figure 68)
POWERSHIFT Page 134
BRAKES (Figure 70) Page 138
C
CARBURETOR (Figure 35)
4-172 AND 4-192 GASOLINE ENGINE Page 68
CARBURETOR (Figure 36)
LPG Page 70
CARRIAGE (Figure 103) Page 212
CARRIAGE (Figure 90)
INTERMEDIATE FREE-LIFT Page 179
CARRIAGE (Figure 95)
FULL FREE LIFT Page 194
CLUTCH (Figure 56) Page 112
CLUTCH PEDAL (Figure 57) Page 114
CONTROL KNOBS (Figure 116) Page 234
CONTROL VALVE (Figure 62)
POWERSHIFT Page 124
CONTROL VALVE (Figure 74)
TWO FUNCTION Page 150
CONTROL VALVE (Figure 76)
FOUR FUNCTION Page 154
CONTROL VALVE LINKAGE (Figure 72) Page 146
CONTROL VALVE LINKAGE (Figure 73) Page 148
COOLING (Figure 11) Page 27
COUNTERWEIGHT (Figure 3) Page 8
COWL AND FLOORPLATES (Figure 1) Page 4
CRANKSHAFT, PISTONS AND FL YWHEEL (Figure 8)
GASOLINE 4-172 AND 4-192 Page 22
CYLINDER (Figure 11 O)
SIDESHIFT Page 222
CYLINDER HEAD AND EXHAUST MANIFOLD (Figure 20)
4 203 DIESEL ENGINE Page 42
CYLINDER HEAD AND EXHAUST MANIFOLD (Figure 21)
4 203 2 DIESEL ENGINE Page 44
D
DIFFERENTIAL (Figure 64)
OIL CLUTCH AND POWERSHIFT Page 126
DISTRIBUTOR (Figure 53) Page 106
DRIVE AXLE (Figure 65) Page 128
E
ELECTRICAL (Figure 49)
4 203 AND 4 203 2 DIESEL ENGINE$ Page 96
ELECTRICAL SYSTEM (Figure 48)
4-172 AND 4-192 GASOLINE ENGINES Page 92
ENGJ~~ff JE8f112 AND 4-192 Page 18
ENGINE MOUNT (Figure 31)
4 203 AND 4 203 2 DIESEL ENGINE Page 60
ENGINE MOUNT (Figure 9)
GASOLINE ENGINE$ 4-172 AND 4-192 Page 25
EXHAUST (Figure 12) Page 28
EXHAUST (Figure 13)
STEVEDORING Page 29
EXHAUST (Figure 14)
GS LPS AND DS ENGINE$ Page 30
F
FORK EXTENSION (Figure 107) Page 217
FORKS (Figure 105) Page 215
FORWARD AND REVERSE LEVER (Figure 112) Page 226
FREE LIFT (Figure 98)
H30-50H (H1 50-2 50H) Page 202
FUEL (Figure 34)
LPG Page66
FUEL FILTER AND LINES (Figure 40)
4 203 DIESEL ENGINE Page 78
FUEL FILTER (Figure 47)
LPG Page89
FUEL INJECTION (Figure 43)
4 203 2 DIESEL ENGINE Page 84
FUEL INJECTION (Figure 42)
4 203 DIESEL ENGINE Page 82
H
HAND PUMP (Figure 82) Page 164
HEADER HOSES (Figure 89)
INTERMEDIATE FREE-LIFT Page 176
HOOD AND LINKAGE (Figure 2) Page 6
HYDRAULIC DRIVE PUMP (Figure 26)
4 203 AND 4 203 2 DIESEL ENGINE Page 53
HYDRAULIC FILTER (Figure 78) Page 157
HYDRAULIC PUMP (Figure 77) Page 156
HYDRAULIC SYSTEM (Figure 71) Page 142
FULL FREE-LIFT Page 182
INTAKE MANIFOLD AND THERMOSTAT (Figure 29)
4 203 AND 4 203 2 DIESEL ENGINE Page 56
L
LABELS AND PAINT (Figure 5) Page 1 O
LIFT CYLINDER (Figure 100)
MAIN
THREE STAGE Page 206
LIFT CYLINDER (Figure 101)
FREE LIFT
THREE STAGE Page 208
LIFT CYLINDER (Figure 88) Page 174
LIFT CYLINDER (Figure 93)
FULL FREE LIFT Page 188
LIFT (Figure 87)
INTERMEDIATE FREE-LIFT Page 172
LIFT (Figure 97)
MAIN
THREE STAGE Page 200
LIGHTS (Figure 111) Page 224
LOAD EXTENSION (Figure 106) Page 216
LPG CONVERTER (Figure 37) Page 72
M
MAGNETIC VALVE LOCK-OFF (Figure 46) Page 88
MASTER CYLINDER (Figure 69) Page 136
MONOTROL PEDAL (Figure 63)
POWERSHIFT Page 125
o
OIL FILTER (Figure 27)
4 203 DIESEL ENGINE
LAST USED ON ENGINE 203U-70864 Page 54
OIL FILTER (Figure 28)
4 203 AND 4 203 2 DIESEL ENGINE
FIRST USED ON ENGINE 203U-70865 Page 55
OIL PIPES (Figure 25)
4 203 AND 4 203 DIESEL ENGINE Page 52
OIL PUMP AND OIL PAN (Figure 24)
4 203 AND 4 203 2 DIESEL ENGINE Page 50
OIL PUMP (Figure 1 O)
GASOLINE ENGINES 4-172 AND 4-192 Page 26
OUTER AND INNER MASTS (Figure 86)
INTERMEDIATE FREE-LIFT Page 170
OVERHEAD EXHAUST {Figure 15)
NON-STEVEDORING Page 32
OVERHEAD GUARD (Figure 4) Page 9
p
PARK BRAKE (Figure 66) Page 132
POWERSHIFTTRANSMISSION (Figure 61) Page 122
PUBLICATIONS Page 1
R
RELIEF VALVE (Figure 80) Page 160
SEAT (Figure 6) Page 12
SHIFT LINKAGE (Figure 58)
OIL CLUTCH Page 116
SIDESHIFT CARRIAGE (Figure 108)
INTERMEDIATE FREE-LIFT Page 218
SIDESHIFT CARRIAGE (Figure 109)
THREE STAGE AND FULL FREE-LIFT Page 220
STARTER MOTOR (Figure 50) Page 100
STEERING AXLE (Figure 84) Page 166
STEERING CONTROL (Figure 81) Page 162
STEERING CONTROL VALVE (Figure 83) Page 165
STEERING CYLINDER (Figure 85) Page 168
T
THROTTLE LINKAGE (Figure 39)
4 203 AND 4 203 2 DIESEL ENGINE Page 76
TILT CYLINDER (Figure 79) Page 158
TIMING GEARS (Figure 30)
4 203 AND 4 203 2 DIE:SEL ENGINE Page 58
TIRES AND WHEELS (Figure 113)
SINGLE DRIVE WHEELS Page 228
TIRES AND WHEELS (Figure 114)
DUAL DRIVE WHEELS Page 230
TIRES AND WHEELS (Figure 115)
STEERING Page 232
TRANSMISSION CONTROL PIPES (Figure 59)
POWERSHIFT Page 118
TRANSMISSION GEARS (Figure 55)
OIL CLUTCH Page 11 O
TRANSMISSION HOUSING AND TORQUE CONVERTER (Figure 60) Page 120
TRANSMISSION HOUSING (Figure 54)
OIL CLUTCH Page 108
V
VALVE GEAR AND COVER (Figure 22)
4 203 DIESEL ENGINE Page 46
w
WATER PUMP (Figure 32}
4 203 AND 4 203 2 DIESEL ENGINE Page 61
IMAGES PREVIEW OF THE MANUAL:
HYSTER CHALLENGER H30-60H (D003) PARTS MANUAL – PDF DOWNLOAD:
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- This is the SAME MANUAL used by the dealerships to diagnose your vehicle
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