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Hyster CHALLENGER H300-350HD; H360HD-EC (F019) Parts Manual – PDF DOWNLOAD
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Hyster CHALLENGER H300-350HD; H360HD-EC (F019) Parts Manual – PDF DOWNLOAD
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Description
Hyster CHALLENGER H300-350HD; H360HD-EC (F019) Parts Manual – PDF DOWNLOAD
DESCRIPTION:
Hyster CHALLENGER H300-350HD; H360HD-EC (F019) Parts Manual – PDF DOWNLOAD
HOW TO USE THE ILLUSTRATED PARTS MANUAL :
- This parts manual describes and illustrates assemblies, sub-assemblies, and detail parts needed for service replacement.
- The different constructions are indicated by keys and footnotes. The call outs correspond to descriptions found on the next page.
HOW TO FIND THE DESIRED PART NUMBER
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
2. Turn to the section you chose. Use the Section Table of Contents to determine the assembly which would normally contain the part required. Then locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
4. Locate the assembly the required part is used on and turn to the page indicated for that assembly. Then locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 16-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 16-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
6. Parts Super session Information. Part numbers that have this history will be displayed in the parts list in the order that they were superseded (from oldest to newest). The superseded part numbers will be shown with a line through them.
- Five periods in the PART NO. column (. . . . .) indicate that the part is either Not Serviced Separately or there is a reference to another figure. A figure reference is denoted by a pointing hand followed by a figure number in the DESCRIPTION column (Figure 10)
7. Keys are used to show two or more similar assemblies, RH and LH assembly parts, etc. Select the appropriate key, “A”, “B”, “C”, “D”, or “E” and the corresponding quantity column to find the required parts. Two periods in the QTY column (..) indicate that the part is not used for that assembly.
TABLE OF CONTENTS:
Hyster CHALLENGER H300-350HD; H360HD-EC (F019) Parts Manual – PDF DOWNLOAD
Frame.................................................................................................. 27 GENERAL TRUCK...................................................................................... 31 HOOD............................................................................................... 32 COUNTERWEIGHT...................................................................................... 36 FLOOR PLATES AND COVERS............................................................................ 38 CAB AND ATTACHING PARTS............................................................................ 40 AIR FILTER ASSEMBLY................................................................................ 43 CAB FLOORMATS...................................................................................... 44 STEEL DOOR RIGHT HAND.............................................................................. 46 STEEL DOOR LEFT HAND............................................................................... 48 MAIN WINDOW ASSEMBLY............................................................................... 50 CAB AND TILT CYLINDER MOUNTING..................................................................... 52 TILT CYLINDER CAB.................................................................................. 56 HAND PUMP CAB TILT................................................................................. 58 ELECTRIC PUMP...................................................................................... 60 AIR CONDITIONING SYSTEM PERKINS.................................................................... 62 AIR CONDITIONING SYSTEM CUMMINS.................................................................... 64 HEATER HOSE ARRANGEMENT PERKINS.................................................................... 68 HEATER HOSE ARRANGEMENT CUMMINS.................................................................... 70 HEATER AND AIR CONDITIONER ATTACHMENT.............................................................. 72 HEATER ASSEMBLY CLOSED CAB, WITHOUT AIRCO.......................................................... 74 HEATER AND AIR CONDITIONER ASSEMBLY CLOSED CAB, WITH AIRCO......................................... 76 CONDENSER.......................................................................................... 78 CONDENSER.......................................................................................... 80 SEAT ASSEMBLY AIR SUSPENSION (→ S/N F019E02033C) ................................................. 82 SEAT ASSEMBLY MECHANICAL SUSPENSION (→ S/N F019E02033C) .......................................... 88 SEAT ASSEMBLY SUSPENSION (S/N F019E02034C →) ..................................................... 94 SEAT SUSPENSION MOUNTING (S/N F019E02034C →) ..................................................... 98 SEAT AIR SUSPENSION ASSEMBLY (S/N F019E02034C →) ................................................. 100 SEAT MECHANICAL SUSPENSION ASSEMBLY (S/N F019E02034C →) .......................................... 104 SEAT ARMREST ASSEMBLY - WITH WINDOW WASHER OPTIONS ................................................ 108 SEAT ARMREST PIVOT ARM ASSEMBLY.................................................................... 110 TRAINING SEAT...................................................................................... 112 CAB HARDWARE AND CONTROL COVER..................................................................... 114 CAB HARDWARE AND CONTROL COVER OPEN CAB............................................................ 116 HYDRAULIC CONTROL AND TWISTLOCK EMPTY CONTAINER HANDLER............................................ 118 INCHING PEDAL AND ACCESSORIES CAB.................................................................. 120 AIR DUCT AND ACCESSORIES CAB....................................................................... 124 DASH DISPLAY....................................................................................... 126 LABELS GENERAL TRUCK AND DIESEL FUEL - SHEET 1 OF 2 ............................................... 128 LABELS GENERAL TRUCK AND LPG FUEL - SHEET 2 OF 2 .................................................. 130 CAB SOUND REDUCTION................................................................................ 131 ENGINE ASSEMBLY........................................................................................ 133 ENGINE BLOCK HEATER DIESEL (→ S/N F019E02271D) ................................................... 140 ENGINE BLOCK HEATER DIESEL (S/N F019E02272D →) ................................................... 142 ENGINE ASSEMBLY PERKINS DIESEL..................................................................... 144 ENGINE MOUNT PERKINS DIESEL........................................................................ 146 EXHAUST PERKINS DIESEL............................................................................. 148 COOLING PERKINS DIESEL............................................................................. 150 AIR COMPRESSOR AND ATTACHING PARTS PERKINS DIESEL.................................................. 154 AIR COMPRESSOR PERKINS DIESEL - SHEET 1 OF 2 ...................................................... 156 AIR COMPRESSOR PERKINS DIESEL - SHEET 2 OF 2 ...................................................... 158 CYLINDER BLOCK PERKINS DIESEL...................................................................... 160 CYLINDER HEAD PERKINS DIESEL....................................................................... 162 CYLINDER HEAD COVER PERKINS DIESEL................................................................. 164 CRANKSHAFT AND MAIN BEARINGS PERKINS DIESEL........................................................ 166 PISTON AND CONNECTING ROD PERKINS DIESEL........................................................... 168 CAMSHAFT AND ROCKER ASSEMBLY PERKINS DIESEL........................................................ 170 TIMING CASE PERKINS DIESEL......................................................................... 172 TIMING COVER PERKINS DIESEL........................................................................ 174 TIMING GEAR PERKINS DIESEL......................................................................... 176 OIL SUMP PERKINS DIESEL............................................................................ 178 MANIFOLDS PERKINS DIESEL........................................................................... 180 IDLER GEAR PERKINS DIESEL.......................................................................... 182 FRONT DRIVE PULLEY PERKINS DIESEL.................................................................. 184 FAN DRIVE AND PULLEY PERKINS DIESEL................................................................ 186 AUXILIARY DRIVE GEAR PERKINS DIESEL................................................................ 188 BLANKING PLUG, OIL FEED AND HOSES PERKINS DIESEL................................................... 190 BLANKING PLATE AND PLUGS PERKINS DIESEL............................................................ 192 OIL PUMP AND DELIVERY HOUSING PERKINS DIESEL....................................................... 194 OIL FILTER AND ATTACHING PARTS PERKINS DIESEL...................................................... 196 OIL COOLER AND CONNECTIONS PERKINS DIESEL.......................................................... 198 THERMOSTAT AND WATER OUTLET HOUSING PERKINS DIESEL................................................. 200 WATER PUMP PERKINS DIESEL.......................................................................... 202 TURBOCHARGER AND ATTACHING PARTS PERKINS DIESEL.................................................... 204 TURBO DRAIN PIPE AND BLANKING PLATE PERKINS DIESEL................................................. 206 ENGINE LIFTING EYES PERKINS DIESEL................................................................. 208 ELECTRONIC CONTROL MODULE AND MOUNTING PERKINS DIESEL.............................................. 210 WIRING LOOMS PERKINS DIESEL........................................................................ 212 PICK-UP SENSORS PERKINS DIESEL..................................................................... 214 FLYWHEEL HOUSING PERKINS DIESEL.................................................................... 216 FLYWHEEL AND STARTER RING PERKINS DIESEL........................................................... 218 ENGINE ASSEMBLY CUMMINS DIESEL..................................................................... 220 ENGINE MOUNT CUMMINS DIESEL........................................................................ 222 CYLINDER BLOCK CUMMINS DIESEL...................................................................... 224 CYLINDER HEAD CUMMINS DIESEL....................................................................... 226 CRANKSHAFT AND MAIN BEARINGS CUMMINS DIESEL........................................................ 228 VALVE TAPPET CUMMINS DIESEL........................................................................ 230 PISTON AND CONNECTING ROD CUMMINS DIESEL........................................................... 232 CAMSHAFT CUMMINS DIESEL............................................................................ 234 ROCKER LEVERS CUMMINS DIESEL....................................................................... 236 AIR COMPRESSOR DRY BRAKE - CUMMINS DIESEL ......................................................... 238 AIR COMPRESSOR COOLANT PLUMBING DRY BRAKE - CUMMINS DIESEL ........................................ 240 FRONT GEAR HOUSING CUMMINS DIESEL.................................................................. 242 AIR HEATER STARTING AID CUMMINS DIESEL............................................................. 244 CRANKCASE BREATHER CUMMINS DIESEL.................................................................. 245 CAM FOLLOWER COVER CUMMINS DIESEL.................................................................. 246 VIBRATION DAMPER CUMMINS DIESEL.................................................................... 248 FRONT GEAR TRAIN WET BRAKE - CUMMINS DIESEL ....................................................... 250 THERMOSTAT CUMMINS DIESEL.......................................................................... 252 FAN DRIVE CUMMINS DIESEL........................................................................... 254 FLYWHEEL HOUSING CUMMINS DIESEL.................................................................... 256 FLYWHEEL CUMMINS DIESEL............................................................................ 258 FRONT GEAR COVER CUMMINS DIESEL.................................................................... 259 LIFTING BRACKET CUMMINS DIESEL..................................................................... 260 AUXILIARY PUMP COVER WET BRAKE - CUMMINS DIESEL ................................................... 261 OIL PAN CUMMINS DIESEL............................................................................. 262 ENGINE OIL COOLER CUMMINS DIESEL (→ S/N F019E01792C) ............................................. 264 ENGINE OIL COOLER CUMMINS DIESEL (S/N F019E01793C →) ............................................. 265 OIL LEVEL GAUGE CUMMINS DIESEL..................................................................... 266 OIL FILTER CUMMINS DIESEL.......................................................................... 268 OIL PUMP CUMMINS DIESEL............................................................................ 270 CAB HEATER PLUMBING DRY BRAKE - CUMMINS DIESEL .................................................... 271 HAND HOLE COVER WET BRAKE - CUMMINS DIESEL ........................................................ 272 HAND HOLE COVER DRY BRAKE - CUMMINS DIESEL ........................................................ 273 EXHAUST CUMMINS DIESEL............................................................................. 276 EXHAUST MANIFOLD CUMMINS DIESEL.................................................................... 278 AIR CROSSOVER CONNECTION CUMMINS DIESEL............................................................ 280 COOLING CUMMINS DIESEL............................................................................. 282 THERMOSTAT HOUSING CUMMINS DIESEL.................................................................. 285 TURBOCHARGER CUMMINS DIESEL........................................................................ 286 TURBOCHARGER OIL PLUMBING CUMMINS DIESEL........................................................... 288 VALVE COVER CUMMINS DIESEL......................................................................... 290 WATER INLET CONNECTION CUMMINS DIESEL.............................................................. 292 WATER PUMP CUMMINS DIESEL.......................................................................... 294 ACCESSORY DRIVE BELT AND TENSIONER CUMMINS DIESEL.................................................. 295 ENGINE ASSEMBLY CUMMINS LPG........................................................................ 296 LIFTING BRACKET CUMMINS LPG........................................................................ 298 ENGINE MOUNT CUMMINS LPG........................................................................... 300 CYLINDER BLOCK CUMMINS LPG......................................................................... 302 CRANKSHAFT AND MAIN BEARINGS CUMMINS LPG........................................................... 304 FRONT GEAR COVER AND HOUSING CUMMINS LPG........................................................... 306 VALVE COVER CUMMINS LPG............................................................................ 308 ROCKER LEVERS CUMMINS LPG.......................................................................... 310 CAM FOLLOWER COVER CUMMINS LPG..................................................................... 312 VALVE TAPPET CUMMINS LPG........................................................................... 313 CRANKCASE BREATHER CUMMINS LPG..................................................................... 314 AIR COMPRESSOR COOLANT PLUMBING DRY BRAKE - CUMMINS LPG ........................................... 316 AIR COMPRESSOR INLET CONNECTION DRY BRAKE - CUMMINS LPG ........................................... 318 AIR COMPRESSOR DRY BRAKE - CUMMINS LPG ............................................................ 320 VIBRATION DAMPER CUMMINS LPG....................................................................... 322 FRONT GEAR TRAIN ACCESSORY DRIVE WET BRAKE - CUMMINS LPG .......................................... 324 FRONT GEAR TRAIN ACCESSORY DRIVE PLUMBING WET BRAKE - CUMMINS LPG ................................. 326 ACCESSORY HOLE COVER CUMMINS LPG................................................................... 327 FLYWHEEL HOUSING CUMMINS LPG....................................................................... 328 FLYWHEEL CUMMINS LPG............................................................................... 330 ENGINE OIL COOLER CUMMINS LPG...................................................................... 332 OIL LEVEL GAUGE CUMMINS LPG........................................................................ 334 OIL PUMP CUMMINS LPG............................................................................... 336 OIL PAN CUMMINS LPG................................................................................ 338 PISTON AND CONNECTING ROD CUMMINS LPG.............................................................. 340 CAMSHAFT CUMMINS LPG............................................................................... 342 CYLINDER HEAD CUMMINS LPG.......................................................................... 344 TURBOCHARGER CUMMINS LPG........................................................................... 346 TURBOCHARGER PLUMBING CUMMINS LPG.................................................................. 348 TURBOCHARGER COMPRESSOR OUTLET CONNECTION CUMMINS LPG.............................................. 350 EXHAUST CUMMINS LPG................................................................................ 352 EXHAUST MANIFOLD CUMMINS LPG....................................................................... 354 EXHAUST GAS SENSOR PLUMBING CUMMINS LPG............................................................ 355 EXHAUST OUTLET CONNECTION CUMMINS LPG.............................................................. 356 AIR INTAKE CONNECTION CUMMINS LPG.................................................................. 357 INTAKE MANIFOLD CUMMINS LPG........................................................................ 358 COOLING CUMMINS LPG................................................................................ 360 FAN DRIVE CUMMINS LPG.............................................................................. 363 THERMOSTAT HOUSING CUMMINS LPG..................................................................... 364 THERMOSTAT CUMMINS LPG............................................................................. 365 WATER INLET CONNECTION CUMMINS LPG................................................................. 366 WATER OUTLET CONNECTION CUMMINS LPG................................................................ 367 WATER PUMP CUMMINS LPG............................................................................. 368 FUEL SYSTEM............................................................................................ 369 AIR CLEANER ASSEMBLY............................................................................... 373 AIR FILTER SYSTEM WITHOUT ASPIRATED PRE-CLEANER - DIESEL .......................................... 374 AIR FILTER SYSTEM WITH ASPIRATED PRE-CLEANER - DIESEL ............................................. 378 FUEL SYSTEM PERKINS DIESEL......................................................................... 382 FUEL INJECTION PUMP AND GEAR PERKINS DIESEL........................................................ 384 HIGH PRESSURE FUEL PIPES PERKINS DIESEL............................................................ 386 FUEL INJECTION SUPPLY AND RETURN LINES PERKINS DIESEL.............................................. 388 LIFT PUMP AND FUEL FILTER LINES PERKINS DIESEL..................................................... 390 LIFT PUMP ASSEMBLY PERKINS DIESEL.................................................................. 392 FUEL FILTER ASSEMBLY PERKINS DIESEL................................................................ 394 WATER SEPERATOR PERKINS DIESEL..................................................................... 396 FUEL SYSTEM CUMMINS DIESEL (→ S/N F019E01894C) ................................................... 398 FUEL SYSTEM CUMMINS DIESEL (S/N F019E01895C ↔ S/N F019E02143D) ................................... 400 FUEL SYSTEM CUMMINS DIESEL (S/N F019E02144D →) ................................................... 402 FUEL FILTER CUMMINS DIESEL......................................................................... 404 FUEL FILTER PLUMBING CUMMINS DIESEL................................................................ 406 FUEL INJECTION PUMP CUMMINS DIESEL................................................................. 408 INJECTOR CUMMINS DIESEL............................................................................ 410 FUEL PUMP MOUNTING CUMMINS DIESEL.................................................................. 412 FUEL TRANSFER PUMP CUMMINS DIESEL.................................................................. 414 FUEL STRAINER CUMMINS DIESEL....................................................................... 415 FUEL PLUMBING CUMMINS DIESEL....................................................................... 416 FUEL INJECTOR PLUMBING CUMMINS DIESEL.............................................................. 418 AIR FILTER SYSTEM WITH AND WITHOUT ASPIRATED PRE-CLEANER - LPG .................................... 420 FUEL SYSTEM CUMMINS LPG............................................................................ 422 FUEL TANK MOUNTING CUMMINS LPG..................................................................... 426 FUEL SYSTEM ACCESSORIES CUMMINS LPG................................................................ 428 FUEL CONTROL MODULE CUMMINS LPG.................................................................... 430 FUEL FILTER CUMMINS LPG............................................................................ 433 THROTTLE PEDAL LINKAGE FORWARD AND REVERSE LEVER................................................... 434 THROTTLE PEDAL LINKAGE MONOTROL PEDAL.............................................................. 438 MONOTROL PEDAL..................................................................................... 442 ELECTRICAL SYSTEM...................................................................................... 445 ELECTRICAL SYSTEM PERKINS DIESEL................................................................... 450 ELECTRICAL SYSTEM CUMMINS DIESEL (→ S/N F019E02118D) ............................................. 454 ELECTRICAL SYSTEM CUMMINS DIESEL (S/N F019E02119D →) ............................................. 458 ELECTRICAL SYSTEM CUMMINS LPG...................................................................... 462 ENGINE CONTROL SYSTEM CUMMINS DIESEL............................................................... 466 CONTROL PANEL HEATER............................................................................... 468 CONTROL PANEL AIR CONDITIONER...................................................................... 470 DC-DC CONVERTER AND ATTACHING PARTS................................................................ 472 STARTER MOTOR PERKINS DIESEL....................................................................... 474 STARTING MOTOR CUMMINS DIESEL...................................................................... 476 ALTERNATOR BRACKET AND ATTACHING PARTS PERKINS DIESEL.............................................. 478 ALTERNATOR AND PULLEY PERKINS DIESEL............................................................... 480 ALTERNATOR AND MOUNTING CUMMINS DIESEL............................................................. 482 ENGINE CONTROL SYSTEM CUMMINS LPG.................................................................. 484 ALTERNATOR AND MOUNTING CUMMINS LPG................................................................ 486 ACCESSORY DRIVE BELT AND TENSIONER CUMMINS LPG..................................................... 488 ENGINE IGNITION SYSTEM CUMMINS LPG................................................................. 490 STARTER MOTOR CUMMINS LPG.......................................................................... 492 JOYSTICK ASSEMBLY SUSPENSION HOOKS................................................................. 494 JOYSTICK ASSEMBLY TWISTLOCKS....................................................................... 496 WIRE HARNESS ENGINE CONTROL SYSTEM - CUMMINS LPG .................................................. 498 WIRE HARNESS ENGINE CONTROL SYSTEM - CUMMINS DIESEL ............................................... 500 WIRE HARNESS CHASSIS, PERKINS DIESEL............................................................... 502 WIRE HARNESS FUSE AND RELAY - PERKINS DIESEL ...................................................... 505 WIRE HARNESS CHASSIS, CUMMINS DIESEL - SHEET 1 0F 2 (→ 10/2004) ................................. 508 WIRE HARNESS CHASSIS, CUMMINS DIESEL - SHEET 2 0F 2 (→ 10/2004) ................................. 512 WIRE HARNESS CHASSIS, CUMMINS DIESEL - SHEET 1 0F 2 (10/2004 ↔ S/N F019E02033C) ................. 516 WIRE HARNESS CHASSIS, CUMMINS DIESEL - SHEET 2 0F 2 (10/2004 ↔ S/N F019E02033C) ................. 520 WIRE HARNESS CHASSIS, CUMMINS DIESEL - SHEET 1 OF 2 (S/N F019E02034C ↔ S/N F019E02346D) ......... 524 WIRE HARNESS CHASSIS, CUMMINS DIESEL - SHEET 2 OF 2 (S/N F019E02034C ↔ S/N F019E02346D) ......... 528 WIRE HARNESS CHASSIS, CUMMINS DIESEL - SHEET 1 0F 2 (S/N F019E02347D →) ......................... 532 WIRE HARNESS CHASSIS, CUMMINS DIESEL - SHEET 2 OF 2 (S/N F019E02347D →) ......................... 536 WIRE HARNESS CHASSIS, CUMMINS LPG - SHEET 1 OF 2 (→ S/N F019E02346D) ............................ 540 WIRE HARNESS CHASSIS, CUMMINS LPG - SHEET 2 OF 2 (→ S/N F019E02346D) ............................ 544 WIRE HARNESS CHASSIS, CUMMINS LPG - SHEET 1 OF 2 (S/N F019E02347D →) ............................ 550 WIRE HARNESS CHASSIS, CUMMINS LPG - SHEET 2 0F 2 (S/N F019E02347D →) ............................ 554 WIRE HARNESS CLOSED CAB (→ S/N F019E02046C) ...................................................... 560 WIRE HARNESS CLOSED CAB (S/N F019E02047C →) ...................................................... 562 WIRE HARNESS OPEN CAB.............................................................................. 564 WIRE HARNESS REAR WIPER............................................................................ 566 WIRE HARNESS ARMREST - WITH CLOSED CAB ............................................................ 568 WIRE HARNESS ARMREST - WITH OPEN CAB .............................................................. 570 WIRE HARNESS CAB TILT.............................................................................. 572 WIRE HARNESS CAB SIDE CONSOLE - SHEET 1 OF 3 ...................................................... 574 WIRE HARNESS CAB SIDE CONSOLE - SHEET 2 OF 3 ...................................................... 578 WIRE HARNESS CAB CONSOLE RELAYS AND FUSES - SHEET 3 OF 3 .......................................... 582 WIRE HARNESS CAB UNDERFLOOR (→ S/N F019E02346D) .................................................. 585 WIRE HARNESS CAB UNDERFLOOR (S/N F019E02347D →) .................................................. 587 WIRE HARNESS STEERING COLUMN....................................................................... 590 WIRE HARNESS AIR DRYER (S/N F019E02150D →) ....................................................... 592 WIRE HARNESS TWO STAGE LIMITED FREE-LIFT........................................................... 594 WIRE HARNESS MAST LIGHT EXTENSION - LEFT HAND ..................................................... 596 WIRE HARNESS MAST LIGHT EXTENSION - RIGHT HAND .................................................... 597 WIRE HARNESS REAR DRIVE LIGHT EXTENSION............................................................ 598 WIRE HARNESS MAST WORKLIGHT EXTENSION.............................................................. 600 WIRE HARNESS FRONT LIGHTS - NON-EC4 ............................................................... 602 WIRE HARNESS FRONT LIGHTS, NON-EC4 - WITH FRONT FENDER AND MAST WORK LIGHTS ....................... 604 WIRE HARNESS FRONT LIGHTS - EC4 ................................................................... 606 WIRE HARNESS FRONT LIGHTS, EC4 - WITH FRONT FENDER LIGHTS ......................................... 607 WIRE HARNESS FRONT END EQUIPMENT - EC4 ............................................................ 608 WIRE HARNESS CAB LIGHTS............................................................................ 609 WIRE HARNESS OIL COOLER............................................................................ 610 WIRE HARNESS AUXILIARY HYDRAULIC OIL COOLER........................................................ 611 WIRE HARNESS BRAKE TEMPERATURE - NON-ECH AND EC3 (→ S/N F019E02249D) ............................ 613 WIRE HARNESS BRAKE TEMPERATURE - EC4 (→ S/N F019E02249D) ........................................ 614 WIRE HARNESS EMPTY CONTAINER HANDLER ATTACHMENT.................................................... 615 WIRE HARNESS BACK-UP ALARM......................................................................... 616 WIRE HARNESS BRAKE TEMPERATURE (S/N F019E02250D →) ............................................... 617 WIRE HARNESS FRONT END - FOUR FUNCTION (→ 10/2006) .............................................. 618 WIRE HARNESS FRONT END - FIVE FUNCTION (→ 10/2006) .............................................. 619 WIRE HARNESS FRONT END - SIX FUNCTION (→ 10/2006) ............................................... 620 WIRE HARNESS FRONT END - FOUR, FIVE, AND SIX FUNCTION (11/2006 →) ............................... 622 TRANSMISSION........................................................................................... 625 TRANSMISSION MOUNT AND ATTACHING PARTS PERKINS..................................................... 628 TRANSMISSION MOUNT AND ATTACHING PARTS CUMMINS..................................................... 630 TORQUE CONVERTER HOUSING AND ATTACHING PARTS....................................................... 632 TRANSMISSION CASE.................................................................................. 634 TRANSMISSION CASE.................................................................................. 636 CONTROL VALVE ASSEMBLY............................................................................. 638 CHARGE PUMP AND FILTER ASSEMBLY.................................................................... 642 OUTPUT SHAFT....................................................................................... 644 LOW CLUTCH......................................................................................... 646 REVERSE AND SECOND CLUTCH.......................................................................... 648 THIRD CLUTCH....................................................................................... 650 FORWARD CLUTCH..................................................................................... 652 IDLER SHAFT REVERSE................................................................................ 654 DRIVE GEAR......................................................................................... 656 AUXILIARY PUMP DRIVE............................................................................... 658 AUXILIARY PUMP DRIVE............................................................................... 660 GEAR CLUTCH INSTALLATION........................................................................... 662 TORQUE CONVERTER ASSEMBLY PERKINS (→ S/N F019E01601B) ............................................ 664 TORQUE CONVERTER ASSEMBLY PERKINS (S/N F019E01602B →) ............................................ 666 TORQUE CONVERTER ASSEMBLY CUMMINS (→ S/N F019E01593B) ............................................ 668 TORQUE CONVERTER ASSEMBLY CUMMINS (S/N F019E01594B →) ............................................ 670 TURBINE SHAFT AND STATOR SUPPORT................................................................... 672 DRIVE PLATE........................................................................................ 674 OUTPUT FLANGE...................................................................................... 676 Drive Axle............................................................................................. 679 AXLE HOUSING AND ATTACHING PARTS................................................................... 682 AXLE HOUSING AND ATTACHING PARTS................................................................... 684 DIFFERENTIAL AND CARRIER WET BRAKE (→ 5/2007) .................................................... 686 DIFFERENTIAL AND CARRIER WET BRAKE (5/2007 →) .................................................... 690 DIFFERENTIAL AND CARRIER DRY BRAKE................................................................. 694 HUB AND SHAFT ASSEMBLY WET BRAKE (→ 5/2007) ...................................................... 698 HUB AND SHAFT ASSEMBLY WET BRAKE (5/2007 →) ...................................................... 702 HUB AND SHAFT ASSEMBLY DRY BRAKE................................................................... 704 PARK BRAKE WET BRAKE............................................................................... 706 STEERING SYSTEM........................................................................................ 709 STEERING SYSTEM.................................................................................... 712 STEERING COLUMN AND ATTACHING PARTS................................................................ 714 STEERING COLUMN ASSEMBLY........................................................................... 716 STEERING AXLE...................................................................................... 718 STEERING CYLINDER.................................................................................. 722 STEERING CYLINDER.................................................................................. 724 BRAKE SYSTEM........................................................................................... 727 BRAKE SYSTEM DRY................................................................................... 730 BRAKE SYSTEM WET................................................................................... 734 HYDRAULIC PUMP WET BRAKE - PERKINS ................................................................ 738 ACCUMULATOR CHARGE VALVE........................................................................... 740 OIL COOLER......................................................................................... 742 ACCUMULATOR........................................................................................ 744 BRAKE ASSEMBLY WET BRAKE........................................................................... 746 BRAKE ASSEMBLY DRY BRAKE........................................................................... 748 BRAKE VALVE WET BRAKE.............................................................................. 752 BRAKE VALVE DRY BRAKE.............................................................................. 754 AIR DRYER AND ATTACHING PARTS...................................................................... 756 AIR DRYER AND ATTACHING PARTS...................................................................... 758 AIR DRYER ASSEMBLY................................................................................. 760 AIR DRYER SHEET 1 OF 2 (S/N F019E01529B ↔ S/N F019E02149D) ....................................... 762 AIR DRYER SHEET 2 OF 2 (S/N F019E01529B ↔ S/N F019E02149D) ....................................... 764 AIR DRYER SYSTEM................................................................................... 766 AIR DRYER.......................................................................................... 770 HYDRAULIC SYSTEM....................................................................................... 773 AUXILIARY HYDRAULIC OIL COOLER..................................................................... 776 HYDRAULIC SUPPLY AND RETURN........................................................................ 778 HYDRAULIC TANK AND ATTACHING PARTS................................................................. 782 LIFT ACCUMULATOR AND ATTACHING PARTS............................................................... 784 ACCUMULATOR PISTON TYPE............................................................................ 785 HYDRAULIC CONTROL VALVE AND ATTACHING PARTS........................................................ 786 HYDRAULIC PUMP DIESEL (→ S/N F019E02171D) ........................................................ 790 HYDRAULIC PUMP LPG (→ S/N F019E02168D) ........................................................... 792 HYDRAULIC PUMP..................................................................................... 794 HYDRAULIC CONTROL VALVE............................................................................ 796 END CAP PARTS LIFT SECTION......................................................................... 800 PILOT VALVE........................................................................................ 802 JOYSTICK CONTROL................................................................................... 804 CONTROL LEVER...................................................................................... 806 ELECTRONIC LEVER ASSEMBLY THREE, FOUR, FIVE, AND SIX FUNCTION...................................... 810 ELECTRONIC LEVER ASSEMBLY WITH CLAMP ATTACHMENT.................................................... 812 TILT CYLINDER AND ATTACHING PARTS.................................................................. 814 TILT CYLINDER...................................................................................... 816 Mast-Two Stage Limited Free-Lift....................................................................... 819 MAST INSTALLATION.................................................................................. 822 OUTER MAST......................................................................................... 824 OUTER MAST......................................................................................... 826 INNER MAST......................................................................................... 828 INNER MAST......................................................................................... 830 LIFT............................................................................................... 832 LIFT............................................................................................... 836 LIFT CYLINDER NON-EMPTY CONTAINER HANDLER (→ S/N F019E01681B) .................................... 840 LIFT CYLINDER NON-EMPTY CONTAINER HANDLER (S/N F019E01682B →) .................................... 842 LIFT CYLINDER EMPTY CONTAINER HANDLER.............................................................. 844 CARRIAGE THREE FUNCTION............................................................................ 846 CARRIAGE FOUR, FIVE, AND SIX FUNCTION.............................................................. 848 CARRIAGE INDIVIDUAL FORK POSITIONER (FOUR FUNCTION)................................................ 852 CARRIAGE SIMULTANEOUS FORK POSITIONER.............................................................. 856 FORK............................................................................................... 859 HEADER HOSE TWO STAGE LIMITED FREE-LIFT (→ S/N F019E01681B) ...................................... 860 HEADER HOSE TWO STAGE LIMITED FREE-LIFT (S/N F019E01682B →) ...................................... 864 Mast-Three Stage Full Free-Lift........................................................................ 867 MAST INSTALLATION.................................................................................. 870 MAST ASSEMBLY THREE STAGE FULL FREE-LIFT - SHEET 1 OF 3 ........................................... 872 MAST ASSEMBLY THREE STAGE FULL FREE-LIFT - SHEET 2 OF 3 ........................................... 874 MAST ASSEMBLY THREE STAGE FULL FREE-LIFT - SHEET 3 OF 3 ........................................... 876 MAIN LIFT CYLINDER THREE STAGE FULL FREE-LIFT...................................................... 879 FREE-LIFT CYLINDER THREE STAGE FULL FREE-LIFT...................................................... 880 HEADER HOSE THREE STAGE FULL FREE-LIFT............................................................. 882 CARRIAGE THREE FUNCTION - THREE STAGE FULL FREE-LIFT .............................................. 884 CARRIAGE FOUR, FIVE, AND SIX FUNCTION - THREE STAGE FULL FREE-LIFT ................................ 886 STANDARD PIN CARRIAGE (THREE STAGE) - (FOUR, FIVE, AND SIX FUNCTION ............................... 890 CARRIAGE INDIVIDUAL FORK POSITIONER (FOUR FUNCTION) - THREE STAGE FULL FREE-LIFT .................. 892 CARRIAGE SIMULTANEOUS FORK POSITIONER (THREE FUNCTION) - THREE STAGE FULL FREE-LIFT ............... 894 EMPTY CONTAINER HANDLER................................................................................ 897 HEADER HOSE EMPTY CONTAINER HANDLER................................................................ 900 CONTAINER ATTACHMENT INSTALLATION.................................................................. 904 WEAR PADS SERIES 553, 555, 558..................................................................... 906 MAIN FRAME SERIES 553, 555, 558 - 250 MM (10 IN.) SIDE-SHIFT ...................................... 908 MAIN FRAME SERIES 555 - 600 MM (23.6 IN.) SIDE-SHIFT .............................................. 910 END BEAM ASSEMBLY SERIES 553 - 250 MM (10 IN.) SIDE-SHIFT ......................................... 912 END BEAM ASSEMBLY SERIES 555....................................................................... 914 END BEAM ASSEMBLY SERIES 558 - 250 MM (10 IN.) SIDE-SHIFT ......................................... 916 EXTENSION CYLINDER AND ATTACHING PARTS SERIES 553, 558 - 250 MM (10 IN.) SIDE-SHIFT ............... 920 EXTENSION CYLINDER AND ATTACHING PARTS SERIES 555.................................................. 924 SIDE-SHIFT CYLINDER SERIES 553, 555 - 250 MM (10 IN.) SIDE-SHIFT .................................. 926 SIDE-SHIFT CYLINDER SERIES 555 - 600 MM (23.6 IN.) SIDE-SHIFT ..................................... 927 SIDE-SHIFT CYLINDER SERIES 558 - 250 MM (10 IN.) SIDE-SHIFT ....................................... 928 TWIST LOCK CYLINDER SERIES 558 - 250 MM (10 IN.) SIDE-SHIFT ....................................... 929 VALVE ASSEMBLY SERIES 553, 555, 558 - SIDE-SHIFT .................................................. 930 VALVE ASSEMBLY SERIES 553, 555, 558 - END BEAM .................................................... 932 HYDRAULIC SYSTEM SERIES 553 - 250 MM (10 IN.) SIDE-SHIFT .......................................... 934 HYDRAULIC SYSTEM SERIES 555........................................................................ 936 HYDRAULIC SYSTEM SERIES 558 - 250 MM (10 IN.) SIDE-SHIFT .......................................... 938 ELECTRICAL SYSTEM SERIES 553 - 250 MM (10 IN.) SIDE-SHIFT ......................................... 940 ELECTRICAL SYSTEM SERIES 555....................................................................... 942 ELECTRICAL SYSTEM SERIES 558 - 250 MM (10 IN.) SIDE-SHIFT ......................................... 944 Attachments............................................................................................ 947 SIDE-SHIFT CARRIAGE THREE FUNCTION - TWO STAGE LIMITED FREE-LIFT .................................. 950 SIDE-SHIFT CARRIAGE FOUR, FIVE, AND SIX FUNCTION - TWO STAGE LIMITED FREE-LIFT .................... 952 SIDE-SHIFT CARRIAGE INDIVIDUAL FORK POSITIONER (FIVE FUNCTION) - TWO STAGE LIMITED FREE-LIFT ...... 956 SIDE-SHIFT CARRIAGE SIMULTANEOUS FORK POSITIONER (FOUR FUNCTION) - TWO STAGE LIMITED FREE-LIFT .... 960 SIDE-SHIFT CARRIAGE DUAL FUNCTION WITH FORK POSITIONER - TWO STAGE LIMITED FREE-LIFT .............. 964 SIDE-SHIFT CARRIAGE THREE FUNCTION - THREE STAGE FULL FREE-LIFT ................................... 968 SIDE-SHIFT CARRIAGE FOUR, FIVE, AND SIX FUNCTION - THREE STAGE FULL FREE-LIFT ..................... 970 SIDE-SHIFT CARRIAGE INDIVIDUAL FORK POSITIONER (FIVE FUNCTION) - THREE STAGE FULL FREE-LIFT ....... 974 SIDE-SHIFT CARRIAGE SIMULTANEOUS FORK POSITIONER (FOUR FUNCTION) - THREE STAGE FULL FREE-LIFT ..... 978 SIDE-SHIFT CYLINDER TWO STAGE LIMITED FREE-LIFT.................................................... 982 SIDE-SHIFT CYLINDER THREE STAGE FULL FREE-LIFT..................................................... 984 SIDE-SHIFT CYLINDER DUAL FUNCTION WITH FORK POSITIONER............................................. 986 FORK POSITIONING CYLINDER.......................................................................... 988 DIRECTIONAL CONTROL VALVE.......................................................................... 990 OPTIONS................................................................................................ 993 MAST AND REAR WORK LIGHTS.......................................................................... 996 FRONT FENDER, BRAKE AND BACK-UP LIGHTS............................................................. 998 STROBE LIGHT.......................................................................................1000 LIFTING EYES.......................................................................................1002 CAB MOUNTED DRIVE LIGHTS...........................................................................1004 ALARM..............................................................................................1006 STEER TIRES AND WHEELS TRELLEBORG - SOLID TIRE ....................................................1008 STEER TIRES AND WHEELS BRIDGESTONE.................................................................1009 STEER TIRES AND WHEELS MICHELIN....................................................................1010 STEER TIRES AND WHEELS TRELLEBORG..................................................................1011 DRIVE TIRES AND WHEELS TRELLEBORG - SOLID TIRE ....................................................1012 DRIVE TIRES AND WHEELS BRIDGESTONE.................................................................1013 DRIVE TIRES AND WHEELS MICHELIN....................................................................1014 DRIVE TIRES AND WHEELS TRELLEBORG..................................................................1015 HEADER HOSE EMPTY CONTAINER HANDLER................................................................1016 CONTAINER ATTACHMENT INSTALLATION EMPTY CONTAINER HANDLER..........................................1020 FIELD CONVERSION KITS..................................................................................1023 MAST HOSE SHEAVE KIT...............................................................................1026 ASPIRATED PRE-CLEANER CONVERSION KIT...............................................................1026 MONOTROL TO FORWARD AND REVERSE LEVER KIT..........................................................1026 FORWARD AND REVERSE LEVER TO MONOTROL KIT..........................................................1026 AIR CONDITIONING KITS..............................................................................1026 SPEED SENSOR KIT...................................................................................1026 NUMERICAL INDEX........................................................................................1027
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