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Hyster CHALLENGER H300-360HDH360HD-EC (E019) Parts Manual – PDF DOWNLOAD
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Hyster CHALLENGER H300-360HDH360HD-EC (E019) Parts Manual – PDF DOWNLOAD
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Description
Hyster CHALLENGER H300-360HDH360HD-EC (E019) Parts Manual – PDF DOWNLOAD
DESCRIPTION:
Hyster CHALLENGER H300-360HDH360HD-EC (E019) Parts Manual – PDF DOWNLOAD
HOW TO USE THE ILLUSTRATED PARTS MANUAL :
- This parts manual describes and illustrates assemblies, sub-assemblies, and detail parts needed for service replacement.
- The different constructions are indicated by keys and footnotes. The call outs correspond to descriptions found on the next page.
HOW TO FIND THE DESIRED PART NUMBER
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
2. Turn to the section you chose. Use the Section Table of Contents to determine the assembly which would normally contain the part required. Then locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
4. Locate the assembly the required part is used on and turn to the page indicated for that assembly. Then locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 13-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 13-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
6. Parts Super session Information. Part numbers that have this history will be displayed in the parts list in the order that they were superseded (from oldest to newest). The superseded part numbers will be shown with a line through them.
- Five periods in the PART NO. column (. . . . .) indicate that the part is either Not Serviced Separately or there is a reference to another figure. A figure reference is denoted by a pointing hand followed by a figure number in the DESCRIPTION column (Figure 10)
7. Keys are used to show two or more similar assemblies, RH and LH assembly parts, etc. Select the appropriate key, “A”, “B”, “C”, “D”, or “E” and the corresponding quantity column to find the required parts. Two periods in the QTY column (..) indicate that the part is not used for that assembly.
TABLE OF CONTENTS:
Hyster CHALLENGER H300-360HDH360HD-EC (E019) Parts Manual – PDF DOWNLOAD
Frame........................................................................................... 21 GENERAL TRUCK............................................................................... 25 HOOD........................................................................................ 26 COUNTERWEIGHT............................................................................... 30 FLOOR PLATES AND COVERS..................................................................... 32 FLOOR PLATES AND COVERS..................................................................... 34 CAB AND ATTACHING PARTS..................................................................... 36 CAB FLOORMATS............................................................................... 39 DOOR GLASS.................................................................................. 40 DOOR STEEL (→ S/N E019E02044A) ............................................................ 44 STEEL DOOR RIGHT HAND (S/N E019E02045A →) ................................................. 48 STEEL DOOR LEFT HAND (S/N E019E02045A →) .................................................. 50 CAB AND TILT CYLINDER MOUNTING.............................................................. 52 TILT CYLINDER CAB........................................................................... 56 HAND PUMP CAB TILT.......................................................................... 58 ELECTRIC PUMP............................................................................... 60 AIR CONDITIONER PERKINS..................................................................... 62 AIR CONDITIONING CUMMINS.................................................................... 64 HEATER ARRANGEMENT PERKINS.................................................................. 66 HEATER ARRANGEMENT CUMMINS.................................................................. 68 HEATER AND AIR CONDITIONER.................................................................. 70 HEATER AND AIR CONDITIONER ATTACHMENT....................................................... 72 HEATER ASSEMBLY............................................................................. 74 HEATER AND AIR CONDITIONER ASSEMBLY......................................................... 76 CONDENSER................................................................................... 78 SEAT ASSEMBLY AIR........................................................................... 80 SEAT ASSEMBLY MECHANICAL.................................................................... 82 TRAINING SEAT............................................................................... 87 CAB HARDWARE AND CONTROL COVER.............................................................. 88 CAB HARDWARE AND CONTROL COVER OPEN CAB..................................................... 90 INCHING PEDAL AND ACCESSORIES CAB........................................................... 92 AIR DUCT AND ACCESSORIES CAB................................................................ 96 DASH DISPLAY................................................................................ 98 INDICATOR DISPLAY ASSEMBLY..................................................................100 HYDRAULIC CONTROL AND TWISTLOCK EMPTY CONTAINER HANDLER.....................................102 WINDOW WASHER AND ARMREST ASSEMBLY..........................................................104 ARMREST PIVOT-UP............................................................................108 LABELS......................................................................................110 CAB SOUND REDUCTION.........................................................................112 ENGINE ASSEMBLY.................................................................................113 ENGINE ASSEMBLY.............................................................................118 EXHAUST PERKINS - TIER I ENGINE ............................................................120 EXHAUST PERKINS - TIER II ENGINE ...........................................................122 EXHAUST CUMMINS - TIER I ENGINE (→ S/N E019E02101A) ......................................124 EXHAUST CUMMINS - TIER I ENGINE (S/N E019E02102A →) ......................................126 COOLING PERKINS - TIER I ENGINE ............................................................128 COOLING PERKINS - TIER II ENGINE ...........................................................132 COOLING CUMMINS - TIER I ENGINE (→ S/N E019E02101A) ......................................136 COOLING CUMMINS - TIER I ENGINE (S/N E019E02102A →) ......................................140 FAN DRIVE AND MOUNTING CUMMINS - DRY BRAKE .................................................144 ENGINE MOUNT PERKINS........................................................................146 ENGINE MOUNT CUMMINS........................................................................148 ENGINE BLOCK HEATER.........................................................................150 ENGINE BLOCK HEATER.........................................................................152 AIR DRYER AND ATTACHING PARTS...............................................................154 AIR DRYER ASSEMBLY..........................................................................156 FLYWHEEL PERKINS............................................................................158 CYLINDER BLOCK PERKINS - TIER I ENGINE (→ S/N E019E01964A) ...............................160 CRANKSHAFT AND PISTON PERKINS - TIER I ENGINE (→ S/N E019E01964A) ........................162 CYLINDER HEAD PERKINS - TIER I ENGINE (→ S/N E019E01964A) ................................164 TIMING GEAR PERKIINS - TIER I ENGINE (→ S/N E019E01964A) .................................166 AUXILIARY DRIVE GEAR PERKINS - TIER I ENGINE (→ S/N E019E01964A) .........................168 OIL SUMP PERKINS - TIER I ENGINE (→ S/N E019E01964A) .....................................170 VALVE COVER PERKINS - TIER I ENGINE (→ S/N E019E01964A) ..................................172 OIL FILTER PERKINS - TIER I ENGINE (→ S/N E019E01964A) ...................................174 MANIFOLDS PERKINS - TIER I ENGINE (→ S/N E019E01964A) ....................................176 WATER PUMP PERKINS - TIER I ENGINE (→ S/N E019E01964A) ...................................178 TURBOCHARGER PERKINS - TIER I ENGINE (→ S/N E019E01964A) .................................180 AIR DUCT PERKINS - TIER I ENGINE (→ S/N E019E01964A) .....................................182 LUBRICATION SYSTEM PERKINS - TIER I ENGINE (→ S/N E019E01964A) ...........................184 AIR COMPRESSOR AND ATTACHING PARTS PERKINS..................................................186 AIR COMPRESSOR PERKINS, SHEET 1 OF 2........................................................188 AIR COMPRESSOR PERKINS, SHEET 2 OF 2........................................................190 CYLINDER BLOCK PERKINS - TIER II ENGINE ....................................................192 CYLINDER HEAD PERKINS - TIER II ENGINE .....................................................194 CYLINDER HEAD COVER PERKINS - TIER II ENGINE ...............................................196 CRANKSHAFT AND MAIN BEARINGS PERKINS - TIER II ENGINE ......................................198 PISTON AND CONNECTING ROD PERKINS - TIER II ENGINE .........................................200 CAMSHAFT AND ROCKER ASSEMBLY PERKINS - TIER II ENGINE ......................................202 TIMING CASE AND ALTERNATOR MOUNTING PERKINS - TIER II ENGINE ...............................204 TIMING COVER PERKINS - TIER II ENGINE ......................................................206 TIMING GEAR PERKINS - TIER II ENGINE .......................................................208 OIL SUMP PERKINS - TIER II ENGINE ..........................................................210 MANIFOLDS PERKINS - TIER II ENGINE .........................................................212 IDLER GEAR PERKINS - TIER II ENGINE ........................................................214 FRONT DRIVE PULLEY PERKINS - TIER II ENGINE ................................................216 FAN DRIVE AND PULLEY PERKINS - TIER II ENGINE ..............................................218 AUXILIARY DRIVE GEAR PERKINS - TIER II ENGINE ..............................................220 BLANKING PLUG, OIL FEED AND HOSES PERKINS - TIER II ENGINE .................................222 BLANKING PLATE AND PLUGS PERKINS - TIER II ENGINE ..........................................224 OIL PUMP AND DELIVERY HOUSING PERKINS - TIER II ENGINE .....................................226 OIL FILTER AND ATTACHING PARTS PERKINS - TIER II ENGINE ....................................228 OIL COOLER AND CONNECTIONS PERKINS - TIER II ENGINE ........................................230 THERMOSTAT AND WATER OUTLET HOUSING PERKINS - TIER II ENGINE ...............................232 WATER PUMP PERKINS - TIER II ENGINE ........................................................234 TURBOCHARGER AND ATTACHING PARTS PERKINS - TIER II ENGINE ..................................236 TURBO DRAIN PIPE AND BLANKING PLATE PERKINS - TIER II ENGINE ...............................238 ENGINE LIFTING EYES PERKINS - TIER II ENGINE ...............................................240 ELECTRONIC CONTROL MODULE AND MOUNTING PERKINS - TIER II ENGINE ............................242 WIRING LOOMS PERKINS - TIER II ENGINE ......................................................244 PICK-UP SENSORS PERKINS - TIER II ENGINE ...................................................246 OIL FILTER FULL FLOW - CUMMINS .............................................................248 FUEL SYSTEM.....................................................................................249 FUEL SYSTEM PERKINS - TIER I ENGINE (→ S/N E019E01964A) ..................................252 FUEL SYSTEM CUMMINS.........................................................................254 FUEL INJECTION PERKINS - TIER I ENGINE (→ S/N E019E01964A) ...............................256 LOW PRESSURE SYSTEM PERKINS - TIER I ENGINE (→ S/N E019E01964A) ..........................260 LIFT PUMP PERKINS - TIER I ENGINE (→ S/N E019E01964A) ....................................262 FUEL FILTER PERKINS - TIER I ENGINE (→ S/N E019E01964A) ..................................264 AIR FILTER WITHOUT ASPIRATED PRE-FILTER - TIER I ENGINE ....................................266 AIR FILTER WITH ASPIRATED PRE-CLEANER - TIER I ENGINE ......................................268 FUEL SYSTEM PERKINS - TIER II ENGINE (S/N E019E01965A →) .................................270 FUEL INJECTION PUMP AND GEAR PERKINS - TIER II ENGINE ......................................272 HIGH PRESSURE FUEL PIPES PERKINS - TIER II ENGINE ..........................................274 FUEL INJECTION SUPPLY AND RETURN LINES PERKINS - TIER II ENGINE ............................276 LIFT PUMP AND FUEL FILTER LINES TIER II ENGINE..............................................278 LIFT PUMP ASSEMBLY PERKINS - TIER II ENGINE ................................................280 FUEL FILTER ASSEMBLY PERKINS - TIER II ENGINE ..............................................282 AIR FILTER WITHOUT ASPIRATED PRE-CLEANER - TIER II ENGINE ..................................284 AIR FILTER WITH ASPIRATED PRE-CLEANER - TIER II ENGINE .....................................286 WATER SEPARATOR PERKINS.....................................................................288 THROTTLE LINKAGE PERKINS....................................................................290 THROTTLE LINKAGE CUMMINS....................................................................292 THROTTLE PEDAL LINKAGE FORWARD AND REVERSE LEVER............................................294 THROTTLE PEDAL LINKAGE MONOTROL PEDAL.......................................................296 MONOTROL PEDAL..............................................................................298 ELECTRICAL SYSTEM...............................................................................301 ELECTRICAL SYSTEM PERKINS - TIER I ENGINE (→ S/N E019E01964A) ............................304 ELECTRICAL SYSTEM PERKINS - TIER II ENGINE (S/N E019E01965A →) ...........................308 ELECTRICAL SYSTEM CUMMINS...................................................................312 CONTROL PANEL HEATER........................................................................316 CONTROL PANEL AIR CONDITIONER...............................................................318 DC-DC CONVERTER AND ATTACHING PARTS.........................................................320 STARTER MOTOR TIER I ENGINE.................................................................322 ALTERNATOR..................................................................................324 ALTERNATOR BRACKET AND ATTACHING PARTS PERKINS - TIER II ENGINE ............................328 ALTERNATOR AND PULLEY PERKINS - TIER II ENGINE .............................................330 ALTERNATOR AND MOUNTING CUMMINS.............................................................332 STARTER MOTOR CUMMINS.......................................................................333 WIRE HARNESS FUSES AND RELAY................................................................334 WIRE HARNESS STEERING COLUMN................................................................336 WIRE HARNESS REAR WIPER.....................................................................338 WIRE HARNESS OPEN CAB.......................................................................340 WIRE HARNESS CLOSED CAB.....................................................................342 WIRE HARNESS ARMREST - WITH CLOSED CAB .....................................................344 WIRE HARNESS ARMREST - WITH OPEN CAB .......................................................346 WIRE HARNESS AUTOSHIFT BY-PASS..............................................................348 WIRE HARNESS CAB UNDERFLOOR.................................................................350 WIRE HARNESS CAB SIDE CONSOLE (→ S/N E019E01690Z Perkins) (→ S/N E019E01776Z Cummins) ....352 WIRE HARNESS CAB SIDE CONSOLE (S/N E019E01691Z → Perkins) (S/N E019E01777Z → Cummins) ....356 WIRE HARNESS CAB TILT.......................................................................362 WIRE HARNESS TWO STAGE LIMITED FREE-LIFT....................................................363 TRANSMISSION....................................................................................365 TORQUE CONVERTER HOUSING PERKINS............................................................368 TORQUE CONVERTER HOUSING CUMMINS............................................................370 TRANSMISSION MOUNT AND ATTACHING PARTS......................................................372 INCHING PEDAL LINKAGE.......................................................................374 TRANSMISSION................................................................................376 PUMP DRIVE GEARS............................................................................380 CLUTCH FORWARD AND LOW......................................................................382 CLUTCH REVERSE AND SECOND...................................................................384 SHAFT ASSEMBLY REVERSE AND SECOND CLUTCH SHAFT..............................................386 CLUTCH THIRD................................................................................388 IDLER SHAFT.................................................................................390 OUTPUT GEAR.................................................................................392 CHARGE PUMP.................................................................................394 MODULATOR VALVE.............................................................................396 CONTROL VALVE TRANSMISSION..................................................................398 Drive Axle......................................................................................401 DIFFERENTIAL AND CARRIER WET BRAKE (→ S/N E019E02009A) ....................................404 DIFFERENTIAL AND CARRIER WET BRAKE (S/N E019E02010A →) ....................................408 DIFFERENTIAL AND CARRIER DRY BRAKE (→ S/N E019E02009A) ....................................412 DIFFERENTIAL AND CARRIER DRY BRAKE (S/N E019E02010A →) ....................................416 AXLE HOUSING AND ATTACHING PARTS............................................................420 HUB AND SHAFT ASSEMBLY WET BRAKE (→ S/N E019E02009A) ......................................422 HUB AND SHAFT ASSEMBLY WET BRAKE (S/N E019E02010A →) ......................................424 HUB AND SHAFT ASSEMBLY DRY BRAKE (→ S/N E019E02009A) ......................................426 HUB AND SHAFT ASSEMBLY DRY BRAKE (S/N E019E02010A →) ......................................428 PARK BRAKE WET BRAKE........................................................................430 STEERING SYSTEM.................................................................................433 STEERING SYSTEM.............................................................................436 STEERING COLUMN.............................................................................438 COLUMN ASSEMBLY STEERING....................................................................442 STEERING PUMP...............................................................................444 STEERING AXLE...............................................................................446 STEERING CYLINDER...........................................................................450 BRAKE SYSTEM....................................................................................453 BRAKE SYSTEM WET............................................................................456 BRAKE SYSTEM DRY............................................................................460 OIL COOLER..................................................................................464 ACCUMULATOR.................................................................................466 BRAKE ASSEMBLY WET BRAKE....................................................................468 BRAKE ASSEMBLY DRY BRAKE....................................................................470 BRAKE VALVE WET BRAKE.......................................................................474 BRAKE VALVE DRY BRAKE.......................................................................476 HYDRAULIC SYSTEM................................................................................479 HYDRAULIC SUPPLY AND RETURN.................................................................482 LIFT ACCUMULATOR AND ATTACHING PARTS........................................................485 ACCUMULATOR PISTON TYPE.....................................................................486 HYDRAULIC TANK AND ATTACHING PARTS..........................................................488 HYDRAULIC TANK AND ATTACHING PARTS..........................................................490 HYDRAULIC VALVE AND ATTACHING PARTS.........................................................492 HYDRAULIC PUMP..............................................................................496 HYDRAULIC PUMP..............................................................................498 CONTROL VALVE...............................................................................500 CONTROL VALVE...............................................................................504 END CAP PARTS...............................................................................508 PILOT VALVE.................................................................................510 JOYSTICK CONTROL............................................................................512 CONTROL LEVER HYDRAULIC (→ S/N E019E01578Y) ...............................................514 CONTROL LEVER HYDRAULIC (S/N E019E01579Y ↔ S/N E019E01914A) ...............................516 CONTROL LEVER ELECTRONIC (S/N E019E01915A →) ..............................................518 ELECTRONIC LEVER ASSEMBLY...................................................................522 TILT CYLINDER AND ATTACHING PARTS...........................................................524 TILT CYLINDER...............................................................................526 MAST INSTALLATION...........................................................................528 Mast-Two Stage Limited Free-Lift................................................................531 OUTER MAST..................................................................................534 INNER MAST..................................................................................536 LIFT........................................................................................538 LIFT CYLINDER NON-EMPTY CONTAINER HANDLER...................................................542 LIFT CYLINDER EMPTY CONTAINER HANDLER.......................................................544 CARRIAGE THREE FUNCTION.....................................................................546 CARRIAGE FOUR, FIVE, AND SIX FUNCTION.......................................................548 CARRIAGE FOUR AND FIVE FUNCTION.............................................................550 CARRIAGE INDIVIDUAL FORK POSITIONER.........................................................554 CARRIAGE INDIVIDUAL FORK POSITIONER - FOUR FUNCTION (S/N E019E01951A →) ..................558 CARRIAGE SIMULTANEOUS FORK POSITIONER.......................................................562 FORK POSITIONING CYLINDER...................................................................566 FORK........................................................................................568 HEADER HOSE TWO STAGE LIMITED FREE-LIFT (→ S/N E019E01950A) ...............................570 HEADER HOSE TWO STAGE LIMITED FREE-LIFT (S/N E019E01951A →) ...............................574 OPTIONS.........................................................................................577 SIDE-SHIFT CARRIAGE THREE FUNCTION..........................................................580 SIDE-SHIFT CARRIAGE FOUR AND FIVE FUNCTION (→ S/N E019E01950A) ............................582 SIDE-SHIFT CARRIAGE FOUR, FIVE, AND SIX FUNCTION (S/N E019E01951A →) ......................586 SIDE-SHIFT CARRIAGE INDIVIDUAL FORK POSITIONER (→ S/N E019E01950A) ........................590 SIDE-SHIFT CARRIAGE INDIVIDUAL FORK POSITIONER - FIVE FUNCTION (S/N E019E01951A →) .......594 SIDE-SHIFT CARRIAGE SIMULTANEOUS FORK POSITIONER (→ S/N E109E01950A) ......................598 SIDE-SHIFT CARRIAGE SIMULTANEOUS FORK POSITIONER - FOUR FUNCTION (S/N E019E01951A →) .....602 SIDE-SHIFT CARRIAGE DUAL FUNCTION WITH FORK POSITIONER......................................606 SIDE-SHIFT CYLINDER.........................................................................610 DIRECTIONAL CONTROL VALVE...................................................................612 SIDE-SHIFT CYLINDER DUAL FUNCTION WITH FORK POSITIONER......................................614 MAST AND REAR WORK LIGHTS...................................................................616 FRONT, BRAKE AND BACK-UP LIGHTS.............................................................618 STROBE LIGHT................................................................................620 CAB MOUNTED DRIVE LIGHTS....................................................................622 LIFTING EYES................................................................................624 ALARM.......................................................................................626 TIRE AND WHEEL 11.00 X 20 - 14 PLY .........................................................628 TIRE AND WHEEL 12.00 X 20...................................................................629 TIRE AND WHEEL 12.00 X 20 - SOLID ..........................................................630 HEADER HOSE EMPTY CONTAINER HANDLER (→ S/N E019E01950A) ...................................632 HEADER HOSE EMPTY CONTAINER HANDLER (S/N E019E01951A →) ...................................636 INSTALLATION EMPTY CONTAINER HANDLER........................................................640 MAIN FRAME SERIES 553, 555, 558 - 250 MM (10 IN.) SIDE-SHIFT ...............................642 SELECTOR VALVE..............................................................................644 FIELD CONVERSION KITS...........................................................................647 MAST HOSE SHEAVE KIT........................................................................650 DIRECTIONAL CONTROL CONVERSION KIT..........................................................650 AIR CONDITIONING KITS.......................................................................650 SPEED SENSOR KIT............................................................................650 NUMERICAL INDEX.................................................................................651
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HYSTER CHALLENGER H300-360HDH360HD-EC (E019) PARTS MANUAL – PDF DOWNLOAD:
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
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