Hyster Challenger H60-70-80-90C (C005) Parts Manual – PDF DOWNLOAD

Description

Hyster Challenger H60-70-80-90C (C005) Parts Manual – PDF DOWNLOAD

TABLE OF CONTENTS:

Hyster Challenger H60-70-80-90C (C005) Parts Manual – PDF DOWNLOAD

1 FRAME Page 3
2 ENGINE Page 23
3 FUEL SYSTEM Page 111
4 ELECTRICAL Page 173
5 CLUTCH Page 247
6 TRANSMISSION Page 265
7 STEERING Page 315
8 BRAKE Page 343
9 HYDRAULIC SYSTEM ‘ Page 359
10 STANDARD MAST Page 417
11 THREE-STAGE MAST Page 429
12 FREE-LIFT MAST Page 457
13 OPTIONAL EQUIPMENT Page 485
NUMERICAL INDEX Page 525
A
AIR FILTER (Figure 91)
DIESEL
LAST USED ON SIN C5D-12709, C5E-4649, C5S-2823
AND C5T-6749 Page 166
AIR FILTER (Figure 92)
DIESEL
LAST USED ON SIN C5A-3796, USED ON C5D-1271 O TO
C5D-15209, C5E-4650 TO C5E-5769, C5H-1550 TO C5H-1749,
C5S-2824 TO C5S-3197 AND CST-6750 TO C5T -7064 Page 168
AIR FILTER (Figure 93)
DIESEL
USED ON S/N C5D-1521 O TO C5D-22618, C5S-3198 TO C5S-3837
AND C5T-7065 TO C5T -8057, FIRST USED ON C5E-5770 AND
C5H-1750 Page 169
AIR FILTER (Rgure 94)
DIESEL
FIRST USED ON SIN C5D-22619, C5S-3838 AND CST-8058 Page 170
ALTERNATOR (Figure 123)
LAST USED ON SIN C5D-20351 (GASOLINE & LPG OC), C5D-20613
WASOLINE & LPG PS), C5D-20226 (DIESEL OC), OR C5D-20615
DIESEL PS); CSE-20617 (GASOLINE & LPG), C5E-10563 (DIESEL);
5S-3707 g’IESEL); C5T -7729 (GASOLINE OCJ, CST-7763
~~i~775i~ril~~Et°~~E~? ~~• ~~: ~ ::~-~ -~~~~~I~~-~~~ Page 238
ALTERNATOR (Figure 124)
FIRST USEb ON SIN C5D-20352 (GASOLINE & LPG OC), C5D-20614
(GASOLINE & LPG PS), C5D-20227 (DIESEL OC), OR C5D-20616
(DIESEL PS); C5E-20618 (GASOLINE & LPG), C5E-10564 (DIESEL);
C5S-3708 (DIESEL); C5T-7730 (GASOLINE OC), C5T -7764 (LPG OC),
C5T-7753 (DIESEL OC), C5T-7740 (GASOLINE PS)
OR C5T -7760 (DIESEL PS) Page 240
ALTERNATOR (Figure 125)
POST-PRóDUCTION KIT 1323659 Page 242
ALTERNATOR (Figure 126)
TYPES GS, LPS & DS Page 244
AUXILIARY THROTTLE (Figure 258)
DRY CLUTCH & OIL CLUTCH Page 522
B
BLOCK FORKS (Figure 250)
PAGE
HOOK TYPE Page 51 O
BOOM (Rgure 260) Page 524
BRAKE (Figure 176)
LASt USED ON SIN C5A-2180, C5D-8004, C5S-2289, CST -6184 &
C5Y-1731 Page 354
BRAKE (Figure 177)
FIRST USED ON SIN C5A-2181, C5D-8005, C5S-2290, C5T-6185 &
C5Y-1732 Page 356
BRAKE LINKAGE (Figure 171)
POWERSHIFT Page 344
BRAKE LINKAGE (Figure 172)
DRY AND OIL CLUTCH Page 346
C
CAMSHAFT & VALVES (Figure 36)
GASOLINE & LPG Page 62
CARBURETOR (Figure 68)
GASOLINE
LAST USED ON SIN C5A-2268, C5D-7521, C5E-3120, C5S-2177,
C5T-6148 AND C5Y-1741 Page 122
CARBURETOR (Figure 69)
GASOLINE
FIRST USED ON SIN C5A-2269, C5D-7522, CSE-3121, C5S-2178,
C5T-6149 AND C5Y-1742 Page 124
CARBURETOR (Figure 70)
LPG
LAST USED ON SIN C5D-12747, C5E-5776, C5S-2938 AND
C5T -6838 Page 126
CARBURETOR (Figure 71)
LPG
FIRST USED ON SIN C5D-12748, C5E-5777, C5S-2939 AND
C5T-6839 Page 128
CARRIAGE (Figure 206)
PIN TYPE
STANDARD MAST
48 INCH AND 60 INCH Page 426
CARRIAGE (Figure 208)
HOOK TYPE
STANDARD MAST Page 428
116000 SERIES MASTS Page 450
CARRIAGE (Figura 220)
HOOKTYPE
THREE-STAGE MAST
126000, 187000, 206000 & 283000 SERIES MASTS Page 452
CARRIAGE (Figura 221)
PIN TYPE
THREE-STAGE MAST Page 454
CARRIAGE (Figura 231)
HOOK TYPE
FREE-LIFT MAST
76000 SERIES MASTS Page 476
CARRIAGE (Figura 232)
HOOK-TYPE
FREE-LIFT MAST
126000, 187000, 225000, 252000 & 283000 SERIES MASTS Page 478
CARRIAGE (Figure 233)
PIN TYPE
FREE-LIFT MAST
48 INCH AND 60 INCH Page 480
CARRIAGE (Figure 234)
PIN TYPE
FREE-LIFT MAST
61-7/8 INCH AND 62 INCH CARRIAGE Page 482
CARRIAGE(Figure 207)
PIN TYPE
STANDARD MAST
62 INCH Page 427
CHARGE PUMP (Figura 135)
OILCLUTCH
LAST USED ON SIN C5A-2028, C5D-5108, C5E-2837
(GASOLINE & LPG), C5E-2958 (DIESEL), C5S-1963 & C5Y-1627 Page 264
CLUTCH BOOSTER (Figure 134)
LAST USED ON SIN C5A-3380, C5D-11561, C5E-4295,
C5S-2382 & CST-6540 Page 262
CLUTCH LINKAGE (Figura 129)
DRY CLUTCH Page 252
CLUTCH LINKAGE (Figure 130)
OILCLUTCH
PAGE
LAST USED ON SIN C5D-1971, C5E-1504, CSS-1615 & C5Y-1541 Page 254
CLUTCH LINKAGE (Figure 131)
OILCLUTCH
USED ON SIN C5A-1501 TO C5A-3380, C5D-1972 TO C5D-11561,
C5E-1505 TO C5E-4295, C5S-1616 TO C5S-2832 & C5T-1501
TO CST-6540 FIRST USED ON SIN C5Y-1542 Page 256
CLUTCH LINKAGE (Figure 132)
OILCLUTCH
FIRST USED ON SIN C5A-3381, CSD-11562, C5E-4296, C5H-1501,
C5S-2833 & C5T -6541 Page 258
GOLD START SYSTEM (Figure 62)
DIESEL Page 106
CONTROL VALVE (Figure 190) Page 396
CONTROL VALVE (Figure 191) Page 398
CONVERTER HOUSING (Figure 138)
POWERSHIFT Page 272
COOLING (Figure 29)
GASOLINE & LPG: NON-EUROPE
DRY CLUTCH AND OIL CLUTCH Page 46
COOLING (Figure 30)
GASOLINE & LPG: NON-EUROPE
POWERSHIFT Page 48
COOLING (Rgure 31)
GASOLINE & LPG: EUROPE
OIL CLUTCH Page 50
COOLING (Figure 32)
GASOLINE & LPG: EUROPE
POWERSHIFT Page 52
COOLING (Figure 45)
DIESEL
DRY AND OIL CLUTCH Page 78
COOLING (Figure 46)
DIESEL
POWERSHIFT Page 80
COOLING
GASOLINE & LPG: EUROPE
PAGE
OIL CLUTCH Page 51
COUNTERWEIGHT (Figure 5)
H60C & H70C Page 1 O
COUNTERWEIGHT (Figure 6)
H80C & H90C Page 12
CRANKSHAFT/PISTONSIFL YWHEEL (Figure 35)
GASOLINE & LPG Page 58
CRANKSHAFT/PISTONSIFL YWHEEL (Figure 51)
DIESEL
LAST USED ON SIN C5D-14871, C5E-5690 (OC), C5E-5675 (PS),
C5H-1635, C5S-3126 AND C5T-6988 Page 90
CRANKSHAFT/PISTONSIFL YWHEEL (Figure 52)
DIESEL
FIRST USED ON SIN CSD-14872, C5E-5691 (OC), C5E-5676 (PS),
C5H-1636, C5S-3127 AND CST-6989 Page 92
CYLINDER BLOCK (Figure 34)
GASOLINE & LPG Page 56
CYLINDER BLOCK (Figure 47)
4 203 DIESEL
LAST USED ON SIN C5D-22618, C5S-3837 AND C5T -8057 Page 82
CYLINDER BLOCK (Figure 48)
4 203 2 DIESEL
FIRST USED ON SIN C5D-22619, C5S-3838 AND C5T -8058 Page 84
CYLINDER HEAD (Figure 49)
4 203 DIESEL
LAST USED ON SIN C5D-22618, C5S-3837 AND C5T -8057 Page 86
CYLINDER HEAD (Figure 50)
4 203 2 DIESEL
FIRST USED ON SIN C5D-22619, C5S-3838 AND C5T -8058 Page 88
D
DIFFERENTIAL & CARRIER (Figure 148)
LAST USED ON SIN C5D-13320 (GASOLINE & LPG OC) CSD-13319
WASOLINE & LPG PS), C5D-134W0 DIESEL OC), CSD-13398
DIESEL PS, C5E-5417, C5S-3131 OC), C5S-3038 (PS),
5T-6873 {~ASOLINE & LPG) & -6855 (DIESEL) Page 294
DIFFERENTIAL & CARRIER (Figure 149)
USED ON SIN C5D-13322 TO C5D-16324 (GASOLINE & LPG OC)
C5D-13321 TO C5D-16352 (GASOLINE & LPG PS), C5D-13401 TO
C5D-16335 (DIESEL OC), C5D-13399 TO C5D-16333 (DIESEL PS),
C5E-5418 TO C5E-7360 (OC) OR C5E-7229~PS), C5S-3132 TO
C5S-3339 (OC), C5S-3039 TO C5S-3361 (PS , C5T-6874
(GASOLINE & LPG) OR CST -6856 (DIESEl) O C5T-7198 Page 296
DIFFERENTIAL & CARRIER (Figure 150)
USED ON SIN C5D-16325 TO C5D-21211 (GASOLINE & LPG OC)
CSD-16353 TO C5D-21161 (GASOLINE & LPG PS), C5D-16336 TO
C5D-21184 (DIESEL OC), C5D-16334 TO CSD-21331 (DIESEL PS),
C5E-7361 TO CSE-11014 (DIESEL OC) OR CSE-11074 (GASOLINE &
LPG OC), C5E-7230 TO C5E-10967 (GASOLINE & LPG PS) OR
C5E-10778 (DIESEL PS), C5H-1501 ro CSH-2111, C5S-3340TO
C5S-3736 (OC), C5S-3362 TO C5S-3783 (PS), C5T -7199 TO CST -7837
(GASOLINE & LPG OC) OR CST-7882 (GASOLINE & LPG PS) OR
C5T-7865 (DIESEL OC) OR CST-7892 (DIESEL PS) Page 298
DIFFERENTIAL& CARRIER (Figure 151)
FIRST USED ON SIN C5D-21212 (GASOLINE & LPG OC) C5D-21162
(GASOLINE & LPG PS), C5D-21185 (DIESEL OC), C5D-21332 (DIESEL PS),
C5E-11015 (DIESEL OC), C5E-11075 (GASOLINE & LPG OC),
C5E-10968 (GASOLINE & LPG PS), C5E-10779 (DIESEL PS), CSH-2112,
C5S-3737 (OC), C5S-3784 (PS), CST -7838 (GASOLINE & LPG OC),
C5T-7883 (GASOLINE & LPG PS), C5T-7866 (DIESEL OC) &
C5T-7893 (DIESEL PS) Page 300
DISTRIBUTOR (Figure 112)
F-226 GASOLINE & LPG ENGINES
LAST USED ON SIN C5D-21672, C5E-10728, C5H-2012, C5S-3636
& CST-7606 Page 214
DISTRIBUTOR (Figure 113)
F227 GASOUNE & LPG ENGINES
LAST USED ON S/N C5D-21672, C5E-10728, C5H-2012, C5S-3636
& CST-7606 Page 216
DISTRIBUTOR (Figure 114)
GASOLINE & LPG ENGINES
FIRST USED ON SIN C5D-21673, C5E-10729, CSH-2013, CSS-3637
& CST-7607 Page 218
DRAG LINK & TIE ROD (Figure 170) Page 342
DRIVE AXLE (Figure 152) Page 302
DRIVE SHAFT (Figure 153) Page 304
DRY CLUTCH (Rgure 128) Page 251
E
ELECTRICAL SYSTEM (Figura 100)
DIESEL ENGINE WITH ALTERNATOR
PAGE
LAST USED ON SIN C5D-11823, C5H-1506, C5S-2825 & C5T-6582 Page 188
ELECTRICAL SYSTEM (Figura 101)
DIESEL ENGINE WITH ALTERNATOR
USED ON SIN C5D-11824 TO CSD-20226 (OC) OR C5D-20615 (PS),
C5S-2826 TO C5S-3707, AND CST-6583 ro C5T-7752 (OC) OR
C5T-7759 (PS) FIRST USED ON S/N C5H-1507 Page 192
ELECTRICAL SYSTEM (Figure 102)
DIESEL ENGINE WITH ALTERNATOR
FIRST USED ON SIN C5D-20227 (OC) OR C5D-20616 (PS),
C5S-3708, AND CST-7753 (OC) OR C5T -7760 (PS) Page 194
ELECTRICAL SYSTEM (Figura 103)
GASOLINE & LPG ENGINE WltH ALTERNATOR: EUROPE
LAST USED ON SIN C5A-3494 & C5E-4383 Page 196
ELECTRICAL SYSTEM (Figura 104)
GASOLINE & LPG ENGINE WltH ALTERNATOR: EUROPE
FIRST USED ON SIN C5A-3495 & C5E-4384 Page 198
ELECTRICAL SYSTEM (Figura 105)
DIESEL ENGINE WITH ALTERNATOR: EUROPE Page 200
ELECTRICAL SYSTEM (Figura 95)
GASOLINE & LPG ENGINES WITH GENERATOR Page 176
ELECTRICAL SYSTEM (Figure 96)
GASOLINE & LPG ENGINES WITH ALTERNATOR
LAST USED ON SIN C5D-11823, C5H-1506, C5S-2825 & C5T -6582 Page 180
ELECTRICAL SYSTEM (Figure 97)
GASOLINE AND LPG ENGINES WITH ALTERNATOR
USED ON SIN CSD-11824 TO C5D-20351 (OC) OR C5D-20613 (PS),
C5H-1507 TO C5H-2047, C5S-2826 TO C5S-3718, AND CST-6583
TO C5T -7729 (GASOLINE OC) OR C5T -7763 (LPG OC) OR
C5T -7739 (PS) Page 182
ELECTRICAL SYSTEM (Figure 98)
GASOLINE & LPG ENGINES WITH ALTERNATOR
FIRST USED ON SIN C5D-20352 (OC) OR C5D-20614 (PS), C5H-2048,
C5S-3719, AND C5T -7730 (GASOLINE OC) OR C5T -7764 (LPG OC)
OR C5T-7740 (PS) Page 184
ELECTRICAL SYSTEM (Figura 99)
DIESEL ENGINE WITH GENERATOR Page 186
ENGINE & TRANSMISSION MOUNTS (Figure 14)
GASOLINE AND LPG
DRY AND OIL CLUTCH Page 27
ENGINE & TRANSMISSION MOUNTS (Figura 15)
GASOLINE & LPG
POWERSHIFT
LAST USED ON SIN C5D-21141, C5E-10658, C5H-2019, C5S-3672
PAGE
AND C5T-7918 Page 28
ENGINE & TRANSMISSION MOUNTS (Figura 16)
GASOLINE & LPG
POWERSHIFT
FIRST USED ON SIN CSD-21142, C5E-10659, C5H-2020, C5S-3673
AND C5T-7919 Page 29
ENGINE & TRANSMISSION MOUNTS (Figure 17)
DIESEL: DRY AND OIL CLUTCH
LAST USED ON SIN CSA-2161, C5D-8078, C5E-3065, C5S-2253 AND
C5T-6180 Page 30
ENGINE & TRANSMISSION MOUNTS (Figura 18)
DIESEL: OIL CLUTCH
USED ON SIN C5A-2162 & UP, C5D-8079 TO C5D-12595,
C5E-3066 TO C5E-4592, C5S-2254 TO C5S-2909 AND CST-6181
TO CST -6749 Page 32
ENGINE & TRANSMISSION MOUNTS (Figure 19)
DIESEL: OIL CLUTCH
FIRST USED ON SIN C5D-12596, C5E-4593, C5H-2686,
C5S-291 O AND CST-6750 Page 34
ENGINE & TRANSMISSION MOUNTS (Figura 20)
DIESEL
LAST USED ON SIN C5A-2161, C5D-8078, C5E-3065, C5S-2253
AND CST-6180 Page 35
ENGINE & TRANSMISSION MOUNTS (Figura 21)
DIESEL: POWERSHIFT
USED ON SIN C5A-2162 & UP, C5D-8079 TO C5D-12595,
C5E-3066 TO C5E-4592, C5S-2254 TO C5S-2909 AND CST-6181
TO C5T -6749 Page 36
ENGINE & TRANSMISSION MOUNTS (Figura 22)
DIESEL: POWERSHIFT
FIRST USED ON SIN C5D-12596, C5E-4593, C5H-2686, C5S-2910
AND C5T-6750 Page 38
EXHAUST (Figura 24)
STEVEDORING: TYPE GS AND LPS Page 41
EXHAUST (Figure 25)
TYPE DS
LAST USED ON S/N C5D-15209 Page 42
FIRST USED ON SIN C5D-1521 O • •••• •••• •• •••• Page 43
EXHAUST (Figure 27)
DIESEL, OVERHEAD
LAST USED ON SIN C5D-15209, C5E-5769, C5H-1744, CSS-3197
AND C5T -7064 Page 44
EXHAUST (Figure 28)
DIESEL, OVERHEAD
FIRST USED ON SIN C5D-15210, C5E-5770, C5H-1745, C5S-3198
AND C5T -7065 Page 45
F
FIRE EXTINGUISHER (Figure 259) Page 523
FL YWHEEL HOUSING/ADAPTER PLATE (Rgure 44)
GASOLINE & LPG Page 76
FLYWHEEL HOUSING/ADAPTER PLATE (Rgure 63)
DIESEL Page 108
FORK EXTENSION (Figure 253) Page 513
FORKS (Rgure 246)
HOOK TYPE Page 506
FORKS (Figure 247)
PIN TYPE Page 507
FORKS (Rgure 248)
BLOCKTYPE
48 INCH CARRIAGE Page 508
FORKS (Figure 249)
BLOCKTYPE
62 INCH CARRIAGE Page 509
FORWARD/REVERSE CLUTCH (Figure 146)
POWERSHIFT Page 290
FRAME & FLOORPLATES (Figure 2) Page 4
FREE-LIFT (Figure 215)
THREE-STAGE MAST
206700 & 283000 SERIES MASTS Page 442
76000 SERIES MASTS Page 464
FREE-LIFT (Figure 226)
FREE-LIFT MAST
126000 & 187000 SERIES MASTS Page 466
FREE-LIFT (Figure 227)
FREE-LIFT MAST
225000, 252000 & 283000 SERIES MASTS Page 468
FUEL FILTER (Figure 73)
4 203 DIESEL
LAST USED ON SIN C5D-22618, C5S-3837 AND C5T -8057 Page 132
FUEL FILTER (Figura 74)
4 203 2 DIESEL
FIRST USED ON SIN C5D-22619, C5S-3838 AND CST-8058 Page 134
FUEL INJECTION (Figura 75)
4 203 DIESEL
LAST USED ON SIN C5D-22618, C5S-3837 AND C5T -8057 Page 136
FUEL INJECTION (Figure 76)
4 203 2 DIESEL
FIRST USED ON SIN C5D-22619, C5S-3838 AND C5T-8058 Page 138
FUEL INJECTION PUMP (Figura 79)
4 203 DIESEL
LAST USED ON ENGINE SIN 2615267 Page 144
FUEL INJECTION PUMP (Figura 80)
4 203 DIESEL
USED ON ENGINE SIN 2615268 TO TRUCK SIN C5D-22618,
C5S-3837 AND CST-8057 Page 148
FUEL INJECTION PUMP {Figure 81)
4 203 2 DIESEL
FIRST USED ON TRUCK SIN C5D-22619, C5S-3838 AND
C5T-8058 Page 152
FUEL PUMP (Figure 72)
GASOLINE Page 130
FUEL SYSTEM (Figure 64)
DIESEL Page 114
FUEL SYSTEM (Figura 65)
GASOLINE Page 116
AND CST-6838 Page 118
FUEL SYSTEM (Figura 67)
LPG
FIRST USED ON SIN C5D-12748, C5E-5777, C5S-2939 AND
C5T-6839 Page 120
G
GEAR COVER/GOVERNOR (Figure 42)
GASOLINE & LPG Page 72
GENERATOR (Figure 121)
OILCLUTCH
LAST USED ON SIN CSD-5108, C5S-1963 & C5Y-1627 Page 234
GENERATOR (Figura 122)
OILCLUTCH
FIRST USED ON SIN C5D-5109, CSS-1964 & C5Y-1628 Page 236
H
HEADER HOSE (Figura 255)
STANDARD MAST Page 516
HEADER HOSE (Figura 256)
FREE-LIFT & THREE-STAGE MASTS Page 518
HIGH/LOW CLUTCH (Figura 145)
POWERSHIFT Page 288
HOOD (Figure 4)
STEVEDORING Page 8
HYDRAULIC (Figura 179)
STANDARD MAST
ONE SPEED LIFTVALVE
LAST USED ON SIN CSA-3730, C5D-11136, C5E-3817,
C5S-2765 & CST-6490 Page 362
HYDRAULIC (Figure 180)
STANDARD MAST
ONE SPEED LIFT VALVE
FIRST USED ON SIN CSA-3731, C5D-11137, C5E-3818,
C5H-1501, CSS-2766 & C5T -6491 Page 366
TWO SPEED LIFT VALVE
LAST USED ON SIN CSA-3730, C5D-11136, C5E-3817, C5S-2765
PAGE
& CST-6490 Page 370
HYDRAULIC (Figure 182)
STANDARD MAST
TWO SPEED LIFT VALVE
FIRST USED ON SIN C5A-3731, C5D-11137, C5E-3818, C5S-2766
& CST -6491 Page 374
HYDRAULIC (Figure 183)
FREE-LIFT AND THREE-STAGE MASTS
LAST USED ON SIN C5A-3730, C5D-11136, C5E-3817, C5S-2765
& C5T-6490 Page 378
HYDRAULIC (Figura 184)
FREE-LIFT AND THREE-STAGE MASTS
FIRST USED ON SIN C5A-3731, CSD-1137, C5E-3818, C5S-2766
& CST-6491 Page 382
HYDRAULIC OIL FILTER (Figure 194) Page 404
HYDRAULIC PUMP (Figure 192)
GASOLINE & LPG Page 400
HYDRAULIC PUMP (Figure 193)
DIESEL Page 402
HYDRAULIC TANK (Figure 185) Page 386
INNER & OUTER MASTS (Figure 202)
STANDARD MAST
121000, 131000 & 291000 SERIES MASTS Page 418
INNER & OUTER MASTS (Figure 222)
FREE-LIFT MAST
76000 SERIES MASTS Page 458
INNER & OUTER MASTS (Figure 223)
FREE-LIFT MAST
126000, 187000 & 225000 SERIES MASTS Page 460
INNER & OUTER MASTS (Figure 224)
FREE-LIFT MAST
252000 & 283000 SERIES MASTS Page 462
LAST USED ON SIN CSD-19090, CSH-1977, CSS-3633 & CST-7531 Page 202
INSTRUMENT PANEL (Figure 107)
GASOLINE & LPG
FIRST USED ON SIN CSD-19091, CSH-1978, CSS-3634& CST-7532 Page 204
INSTRUMENT PANEL (Figure 108)
DIESEL
LAST USED ON SIN CSD-19098, CSE-9735, CSH-1977,
CSS-3633 & CST-7531 Page 206
INSTRUMENT PANEL (Figure 109)
DIESEL
FIRST USED ON SIN CSD-19099, CSE-9736, CSH-1978,
CSS-3634 & CST-7532 Page 208
INSTRUMENT PANEL (Figure 110)
GASOLINE & LPG: EUROPE
LAST USED ON SIN CSE-9730 Page 21 O
INSTRUMENT PANEL (Figure 111)
GASOLINE & LPG: EUROPE
FIRST USED ON SIN CSE-9731 Page 212
K
KNOBS (Rgure 13) Page 21
L
LABELS & PAINT (Figure 12) Page 19
LIFT CYLINDER (Figure 205)
STANDARD MAST
291 OOO SERI ES MASTS (EUROPE) Page 424
LIFT CYLINDER (Figure 216)
THREE-STAGE MAST
116000 SERIES MASTS Page 444
LIFT CYLINDER (Figure 217)
THREE-STAGE MAST
126000 & 187000 SERIES MASTS Page 446
LIFT CYLINDER (Figure 218)
THREE-STAGEMAST
206700 & 283000 SERIES MASTS Page 448
LIFT CYLINDER (Figure 228)
FREE-LIFT MAST
PAGE
76000 SERIES MAST Page 470
LIFT CYLINDER (Figure 229)
FREE-LIFT MAST
126000 & 187000 SERIES MASTS Page 472
LIFT CYLINDER (Figure 230)
FREE-LIFT MAST
225000, 252000 & 283000 SERIES MASTS Page 474
LIFT CYLINDER(Rgure 204)
STANDARD MAST
121 OOO 131 OOO SERI ES MASTS Page 422
LI FT (Figure 203)
STANDARD MAST
121 OOO, 131 OOO & 291 OOO SERI ES MASTS Page 420
LIFT (Figure 212)
THREE-STAGE MAST
116000 SERIES MASTS Page 436
LIFT (Figure 213)
THREE-STAGE MAST
126000 & 187000 SERIES MASTS Page 438
LIFT (Figure 214)
THREE-STAGE MAST
MAIN LIFT CYLINDER
206700 & 283000 SERIES MASTS Page 440
LIFT PUMP (Figure 77)
4 203 DIESEL
LAST USED ON SIN C5D-22618, C5S-3837 AND CST -8057 Page 140
LIFT PUMP (Fig_ure 78)
4 203 2 DIESEL
FIRST USED ON SIN C5D-22619, C5S-3838 AND CST-8058 Page 142
LIGHTS (Figura 257) Page 520
LOAD BACKREST EXTENSION (Figure 252) Page 512
LOCK-OFF VALVE (Figure 85)
LAST USED ON SIN C5D-12747, C5E-5776, C5S-2938
AND CST-6838 Page 158
LOCK-OFF VALVE (Figure 86)
USED ON SIN C5D-12748 TO C5D-18143, C5E-3777 TO C5E-9746
PAGE
AND LAST USED ON C5S-2939 AND C5T -7752 Page 159
LOCK-OFF VALVE (Figure 87)
FIRST USED ON SIN C5D-18144, C5E-9747 AND CST-7753 Page 160
LPG CONVERTER (Figure 88)
FIRST USED ON S7N C5D-12748, C5E-5777, C5S-2939 AND
C5T -6839 Page 161
LPG FILTER (Figure 82)
LAST USED ON SIN C5D-12747, C5E-5776, C5S-2938 AND
C5T-6838 Page 155
LPG VAPORIZER (Figura 84)
USED ON SIN C5D-2817 TO C5D-12747, FIRST USED ON
C5E-5776, C5S-2938 AND C5T -6838 Page 157
LUBE OIL PLUMBING (Figure 59)
DIESEL Page 103
M
MANIFOLDS (Figure 60)
DIESEL
LAST USED ON SIN C5D-22618, C5S-3837 AND C5T -8057 Page 104
MANIFOLDS (Figure 61)
DIESEL
FIRST USED ON SIN C5D-22619, C5S-3838 AND CST-8058 Page 105
MASTER CYLINDER (Figura 173)
LAST USED ON SIN C5D-14151, C5E-5398, C5H-1630, C5S-2988
& CST -6796 Page 348
MASTER CYLINDER (Figura 174)
USED ON SIN C50-14152 TO C5D-18623, C5E-5399 TO C5E-9751,
N
NON-SUSPENSION SEAT (Rgure 7)
LAST USED ON SIN C5D-12766: DIESEL, LAST USED ON SIN
C5D-12915: GASOLINE C5E-4807, C5H-1550, C5S-2885 &
PAGE
C5T -6717 Page 14
NON-SUSPENSION SEAT (BOSTROM) (FIGURE 9)
FIRST USED ON SIN C5D-12767: DIESEL, FIRST USED ON S/N
C5D-12916: GASOLINE C5E-4808, C5H-1551, C5S-2886 &
C5T -6718 Page 16
NON-SUSPENSION SEAT (SEARS) (Figure 8)
FIRST USED ON SIN C5D-12767: DIESEL, FIRST USED ON S/N
C5D-12916: GASOLINE C5E-4808, C5H-1551, C5S-2886 &
C5T -6718 Page 15
o
OIL CLUTCH (Figure 127) Page 248
OIL FILTER (Rgure 39)
GASOLINE & LPG
LAST USED ON SIN C5A-3597, C5D-11378, C5E-4628 AND
C5T -6553 Page 68
OIL FILTER (Figure 40)
GASOLINE & LPG
USED ON SIN C5A-3598 AND UP, C5D-11379 TO C5D-20351
(OIL CLUTCH) AND C5D-20613 (POWERSHIFT), C5E-4629 TO
C5E-20617, UP TO CSH-2047, UP TO CSS-3718, AND CST-6554
TO C5T-7729 (OIL CLUTCH) AND C5T-7739 (POWERSHIFT) Page 69
OIL FILTER (Rgure 41)
GASOLINE & LPG
FIRST USED ON SIN C5D-20352 (OIL CLUTCH) AND C5D-20614
(POWERSHIFT), C5E-20618, CSH-2048, AND C5T-7730
(OIL CLUTCH) AND CST-7740 (POWERSHIFT) Page 70
OIL FILTER (Figure 57)
DIESEL
LAST USED ON ENGINE S/N 203U70864 Page 101
OIL FILTER (Rgure 58)
DIESEL
FIRST USED ON ENGINE SIN 203U70865 Page 102
OIL ~1~~~eil~ Page 64
OIL PAN (Rgure 55)
DIESEL Page 98
OUTER, INTERMEDIATE & INNER MASTS (Figura 209)
THREE-STAGE
116000 SERIES MASTS Page 430
OUTER, INTERMEDIATE & INNER MASTS (Figura 21 O)
THREE-STAGE MAST
126000 & 187000 SERIES MASTS Page 432
OUTER, INTERMEDIATE & INNER MASTS (Figura 211)
THREE-STAGE MAST
206700 & 283000 SERIES MASTS Page 434
OVERHEAD GUARD (Rgure 11) Page 18
p
PARK BRAKE (Rgure 178) Page 358
PLANETARY CARRIAGE (Rgure 144) Page 286
PUBLICATIONS (Figura 1) Page 1
PUMP DRIVE SHAFT (Figura 195)
DIESEL Page 405
PUMP DRIVE SHAFT (Figura 196)
DIESEL
IDENTIFY BY PART NUMBER Page 406
s
SCOOP (Figura 254) Page 514
SHIFT LINKAGE (Figura 136)
DRY AND OIL CLUTCH Page 268
SIDESHIFT CARRIAGE (Figura 242)
STANDARD MAST Page 496
SIDESHIFT CARRIAGE (Figure 243)
FREE-LIFT MAST Page 498
SIDESHIFT CYLINDER (Figura 245) Page 505
SPEED REDUCER (Figura 147)
DRY AND OIL CLUTCH Page 292
STARTER (Figura 115)
GASOLINE & LPG ENGINES
LAST USED ON SIN C5D-18083 (OC) OR C5D-18060 (PS),
C5E-9422 (OC) OR CSE-9286 (PS), C5H-1906, C5S-3550,
C5T-7453 (OC) OR CST-7454 (PS) Page 220
STARTER (Rgure 116)
GASOLINE & LPG ENGINES
USED ON SIN C5D-18084 (OC) TO C5D-23291 (OC) OR C5D-18061 (PS)
TO C5D-23278 (PS), C5T -7454 (OC) TO CST-8178 {OC) FIRST
USED ON C5E-9423 {OC) OR C5E-9287 (PS), C5H-1907, C5S-3551
AND C5T-7455 (PS) Page 222
STARTER {Figura 117)
GASOLINE & LPG ENGINES
FIRST USED ON SIN C5D-23292 (OC) OR C5D-23279 (PS),
C5T -8179 (OC) Page 224
STARTER {Rgure 118)
DIESEL ENGINE
LAST USED ON SIN C5E-1590 Page 226
STARTER {Figura 119)
DIESEL ENGINE
USED ON C5D-1501 TO C5D-23780 (OC) OR C5D-23822 (PS) &
C5T-1501 TO CST -8250,
FIRST USED ON SIN CSE-1591 Page 230
STARTER {Rgure 120)
DIESEL ENGINE: OPTIONAL
FIRST USED ON SIN C5D-23781 (OC), CSD-23823 {PS), C5E-1591
& CST-8251 Page 232
STEERING AXLE (Figure 169) Page 340
STEERING CYLINDER (Rgure 167)
LAST USED ON SIN C5D-2609 & C5E-1660 Page 336
STEERING CYLINDER (Rgure 168)
FIRST USED ON SIN C5D-2610 & CSE-1661 Page 338
STEERING (Figura 161)
LAST USED ON SIN C5D-21139, C5H-2078 (GASOLINE & LPG),
C5H-2080 (DIESEL), C5S-3781, CST-7827 (GASOLINE & LPG),
C5T-7863 (DIESEL) & CST -7826 (STEVEDORING) Page 322
STEERING (Figure 162)
FIRST lJSED ON SlN C5D-21140, C5H-2079 (GASOLINE & LPG),
C5H-2081 (DIESEL), C5S-3782, C5T-7828 (GASOLINE & LPG),
C5T-7864 (blESEL) & C5T-7827 (STEVEDORING) Page 326
STEERING GEAR (Figure 158)
FIRST USED ON SIN C5A-1501, USED ON SIN C5D-1501 TO CSD-2195,
C5D-2476 TO C5D-21139, FIRST USED ON SIN C5E-1501, LAST USED
ON SIN CSH-2078 (GASOLINE & LPG) OR C5H-2080 (DIESEL), C5S-3781,
C5T-7827 (GASOLfNE & LPG) OR CsT-7863 (DIESEL) OR
C5T-76826 (STEVEDORING) Page 316
STEERING GEAR (Figure 159)
USED ON SIN CS’D-2196 THRU CSD-2475 Page 318
STEERING GEAR (Figure 160)
HYDRAGUIDE
FIRST USED ON SIN C5D-21140, C5H-2079 (GASOLINE & LPG),
C5H-2081 (DIESEL), C5S-3782, C5T-7828 (GASOLINE & LPG),
C5T-7864 (DIESEL) C5T -7827 (STEVEDORlNG) Page 320
STEERING PUMP (Rgure 163)
GASOLINE & LPG
LAST USED ON SIN C5A-2981, C5D-11154, C5E-4110, C5H-1517,
C5S-2760 & C5T -6593 Page 328
STEERING PUMP (Rgure 164)
GASOLINE & LPG
FIRST USED ON SIN C5A-2982, C5D-11155, C5E-4111, C5H-1518,
C5S-2761 & CST-6594 Page 330
STEERING PUMP (Figure 165)
DIESEL
LAST USED ON SIN C5A-3285, C5D-11023, C5E-4110 & C5S-2771 Page 332
STEERING PUMP (Rgure 166)
DIESEL
FIRST USED ON SIN C5A-3286, C5D-11024, CSE-4111 & C5S-2772 Page 334
SUSPENSION SEAT (Figure 1 O)
First Used On SIN C5D-12767: Diesel, First Used On SIN
C5D-12916: Gasoline C5E-4808, C5H-1551, C5S-2886 & C5T -6718 Page 17
T
THROTTLE LINKAGE (Figure 89) Page 162
TILT CONTROL VALVE (Figure 197)
LAST USED ON SIN C5D-20162, C5E-10042, C5S-3648 & CST-7675 Page 407
TILT CONTROL VALVE (Figure 198)
FIRST USED ON SIN C5D-20163, C5E-10043, C5S-3649 & CST-7676 Page 408
TILT CYLINDER (Figure 200)
LAST USED ON SIN C5D-19012, C5E-9467, C5H-1962, C5S-3585
PAGE
& CST-7529 Page 412
TILT CYLINDER (Figure 201)
FIRST USED ON SIN C5D-19013, C5E-9468, C5H-1963, C5S-3586
&C5T-7530 Page414
TIMING GEAR (Figure 53)
DIESEL Page 94
TIRE & WHEEL (Figure 240)
PNEUMATIC STEERING WHEELS
IDENTIFY WHEELS BY PART NUMBER STAMPED IN WHEELS Page 493
TIRE & WHEEL (Figure 241)
SOLID STEERING WHEELS
IDENTIFY WHEELS BY PART NUMBER STAMPED IN WHEELS Page 494
TIRE &WHEEL (Figure 235)
PNEUMATIC SINGLE DRIVE WHEELS
IDENTIFY WHEELS BY PART NUMBER STAMPED IN WHEELS Page 488
TIRE &WHEEL (Figure 236)
SOLID SINGLE DRIVE WHEELS
IDENTIFY WHEELS BY PART NUMBER STAMPED IN WHEELS Page 489
TIRE &WHEEL (Figure 237)
7 50 X15 PNEUMATIC DUAL DRIVE WHEELS
IDENTIFY WHEELS BY PART NUMBER STAMPED IN WHEELS Page 490
TIRE &WHEEL (Figure 238)
8 25 X15 PNEUMATIC DUAL DRIVE WHEELS
IDENTIFY WHEELS BY PART NUMBER STAMPED IN WHEELS Page 491
TIRE &WHEEL (Figure 239)
SOLID DUAL DRIVE WHEELS
IDENTIFY WHEELS BY PART NUMBER STAMPED IN WHEELS Page 492
TORQUE CONVERTER (Figure 139)
GASOLINE & LPG
FIRST USED ON SIN C5D-13556, C5E-5452, C~H-1601, C5S-2974
&C5T-1610 Page274
TOWING HOOK (Figure 251) Page 511
TRANSMISSION ATTACHING PARTS (Figure 143)
POWERSHIFT Page 284
TRANSMISSION CONTROL VALVE (Figure 154)
POWERSHIFT
PAGE
LAST USED ON TRANSMISSION SIN T7L-12271 Page 306
TRANSMISSION CONTROL VALVE (Figure 155)
POWERSHIFT
FIRST USED ON TRANSMISSION SIN T7L-12272 Page 308
TRANSMISSION (Rgure 141)
POWERSHIFt
LAST USED ON SIN C5D-13555, C5E-5451, C5H-1600, C5S-2973
& C5T -6809 Page 280
TRANSMISSION (Figure 142)
POWERSHIFT
GASOLINE & LPG
FIRST USED ON SIN C5D-13556, C5E-5452, C5H-1601, C5S-2974
& C5T-6810 Page 282
TRANSMISSION OIL FILTER (Figure 156)
POWERSHIFT
LAST USED ON TRANSMISSION SIN T7L-1824 Page 310
TRANSMISSION OIL FILTER (Rgure 157)
POWERSHIFT
FIRST USED ON TRANSMISSION SIN T7L-1825 Page 312
TWO SPEED VALVE (Figure 199)
FIRST USED ON SIN C5A-3719, C5D-12464, C5E-4534, C5H-1551,
CSS-2825 & CST-6757 Page 410
V
VACUUM BOOSTER (Figure 133)
OILCLUTCH
LAST USED ON SIN C5D-1971, CSE-1504, CSS-1615 & CSY-1541 Page 260
VALVE ATTACHING PARTS (Figura 186)
TWO FUNCTION Page 388
VALVE ATTACHING PARTS (Figura 187)
THREE FUNCTION
LAST USED ON SIN CSD-15776, CSE-7699, CSH-1718, CSS-3401
& C5T-7206 Page 390
VALVE ATTACHING PARTS (Figura 188)
THREE FUNCTION
FIRST USED ON SIN CSD-15777, CSE-7700, CSH-1719, CSS-3402
& C5T-7207 Page 392
VALVE ATTACHING PARTS (Figure 189)
PAGE
FOUR FUNCTION Page 394
VALVE COVER (Figure 54)
DIESEL Page 96
w
WATER PUMP (Figure 33)
GASOLINE & LPG Page 54
WATER PUMP (Figure 56)
DIESEL Page 100

DESCRIPTION:

Hyster Challenger H60-70-80-90C (C005) Parts Manual – PDF DOWNLOAD

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• This parts manual describes and illustrates assemblies, subassemblies, and detail parts needed for service replacement.
• The different constructions are indicated by keys and footnotes.

HYSTER CHALLENGER H60-70-80-90C (C005) PARTS MANUAL – PDF DOWNLOAD:

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