Trusted Business
Verified & Licensed
Virus Free Files
100% Safe Downloads
Secure Payment
SSL Protected
Instant Delivery
Available Immediately
Sale!
Hyster CHALLENGER H70-120XM (K005)Parts Manual – PDF DOWNLOAD
Original price was: $98.95.$29.95Current price is: $29.95.
Hyster CHALLENGER H70-120XM (K005)Parts Manual – PDF DOWNLOAD
Instant PDF Download
Available immediately
Save to Your Device
Download & keep forever
Antivirus Scanned
100% virus-free
Trusted Worldwide
175,000+ customers
Description
Hyster CHALLENGER H70-120XM (K005)Parts Manual – PDF DOWNLOAD
DESCRIPTION:
Hyster CHALLENGER H70-120XM (K005)Parts Manual – PDF DOWNLOAD
HOW TO USE THE ILLUSTRATED PARTS MANUAL :
- This parts manual describes and illustrates assemblies, sub-assemblies, and detail parts needed for service replacement.
- The different constructions are indicated by keys and footnotes. The call outs correspond to descriptions found on the next page.
HOW TO FIND THE DESIRED PART NUMBER
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
2. Turn to the section you chose. Use the Section Table of Contents to determine the assembly which would normally contain the part required. Then locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
4. Locate the assembly the required part is used on and turn to the page indicated for that assembly. Then locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 14-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 14-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
6. Parts Super session Information. Part numbers that have this history will be displayed in the parts list in the order that they were superseded (from oldest to newest). The superseded part numbers will be shown with a line through them.
- Five periods in the PART NO. column (. . . . .) indicate that the part is either Not Serviced Separately or there is a reference to another figure. A figure reference is denoted by a pointing hand followed by a figure number in the DESCRIPTION column (Figure 10)
7. Keys are used to show two or more similar assemblies, RH and LH assembly parts, etc. Select the appropriate key, “A”, “B”, “C”, “D”, or “E” and the corresponding quantity column to find the required parts. Two periods in the QTY column (..) indicate that the part is not used for that assembly.
TABLE OF CONTENTS:
Hyster CHALLENGER H70-120XM (K005)Parts Manual – PDF DOWNLOAD
Frame............................................................................................................................................................................................................................................. 21 GENERAL TRUCK................................................................................................................................................................................................................................. 24 NON-SUSPENSION SEAT........................................................................................................................................................................................................................... 26 FULL SUSPENSION SEAT SHEET 1 OF 2............................................................................................................................................................................................................. 28 FULL SUSPENSION SEAT SHEET 2 OF 2............................................................................................................................................................................................................. 32 OPERATOR MODULE............................................................................................................................................................................................................................... 34 OPERATOR MODULE............................................................................................................................................................................................................................... 36 HOOD AND COVERS............................................................................................................................................................................................................................... 38 SOUND REDUCTION............................................................................................................................................................................................................................... 42 UNDERCARRIAGE PAN............................................................................................................................................................................................................................. 44 OVERHEAD GUARD................................................................................................................................................................................................................................ 46 FLOOR PLATES AND COVERS....................................................................................................................................................................................................................... 48 COUNTERWEIGHT................................................................................................................................................................................................................................. 50 REAR ACCESS SCREEN............................................................................................................................................................................................................................ 52 REAR ACCESS SCREEN............................................................................................................................................................................................................................ 54 LABELS AND PAINT.............................................................................................................................................................................................................................. 56 ENGINE ASSEMBLY................................................................................................................................................................................................................................... 59 COOLING....................................................................................................................................................................................................................................... 64 BAFFLE AND ATTACHING PARTS.................................................................................................................................................................................................................... 68 FAN DRIVE ASSEMBLY COOLING SYSTEM............................................................................................................................................................................................................. 70 EXHAUST GASOLINE AND LPG - WITHOUT LOW EMISSIONS (→ S/N K005V04115Z) ....................................................................................................................................................................... 74 EXHAUST GASOLINE AND LPG - WITHOUT LOW EMISSIONS (S/N K005V04116Z →) ....................................................................................................................................................................... 76 EXHAUST THREE-WAY CATALYTIC CONVERTER - LPG WITH LOW EMISSIONS (→ S/N K005V04115Z) ......................................................................................................................................................... 78 EXHAUST THREE-WAY CATALYTIC CONVERTER - LPG WITH LOW EMISSIONS (S/N K005V04116Z →) ......................................................................................................................................................... 80 EXHAUST DIESEL................................................................................................................................................................................................................................ 82 ENGINE MOUNT GASOLINE AND LPG................................................................................................................................................................................................................. 84 ENGINE ASSEMBLY GASOLINE AND LPG - WITH SERPENTINE BELT ...................................................................................................................................................................................... 86 CYLINDER BLOCK GASOLINE AND LPG............................................................................................................................................................................................................... 90 CAMSHAFT AND OIL PAN GASOLINE AND LPG......................................................................................................................................................................................................... 94 CYLINDER HEAD GASOLINE AND LPG................................................................................................................................................................................................................ 98 VALVE COVER AND INLET MANIFOLD GASOLINE AND LPG...............................................................................................................................................................................................100 EXHAUST MANIFOLD GASOLINE AND LPG (→ S/N K005V04115Z) .......................................................................................................................................................................................103 EXHAUST MANIFOLD GASOLINE AND LPG (S/N K005V04116Z →) .......................................................................................................................................................................................104 OIL PUMP GASOLINE AND LPG.....................................................................................................................................................................................................................106 ENGINE MOUNT DIESEL...........................................................................................................................................................................................................................108 ENGINE ASSEMBLY DIESEL........................................................................................................................................................................................................................110 ALTERNATOR MOUNTING DIESEL (→ 7/2001) .......................................................................................................................................................................................................112 ALTERNATOR MOUNTING DIESEL (7/2001 →) .......................................................................................................................................................................................................114 CYLINDER BLOCK DIESEL.........................................................................................................................................................................................................................116 CRANKSHAFT AND PISTON DIESEL..................................................................................................................................................................................................................118 OIL PAN AND PUMP DIESEL.......................................................................................................................................................................................................................120 TIMING GEAR DIESEL............................................................................................................................................................................................................................124 CYLINDER HEAD DIESEL..........................................................................................................................................................................................................................126 VALVE COVER AND ROCKER ARM SHAFT DIESEL.......................................................................................................................................................................................................128 MANIFOLDS DIESEL (→ 7/2001) .................................................................................................................................................................................................................130 MANIFOLDS DIESEL (7/2001 →) .................................................................................................................................................................................................................132 OIL FILTER DIESEL.............................................................................................................................................................................................................................134 COOLANT PUMP DIESEL (→ 9/2001) ..............................................................................................................................................................................................................136 COOLANT PUMP DIESEL (9/2001 →) ..............................................................................................................................................................................................................138 ROTARY EXHAUSTER DIESEL.......................................................................................................................................................................................................................140 FUEL SYSTEM.......................................................................................................................................................................................................................................143 FUEL SYSTEM DIESEL............................................................................................................................................................................................................................146 LOW PRESSURE SYSTEM DIESEL (→ 7/2001) .......................................................................................................................................................................................................150 LOW PRESSURE SYSTEM DIESEL (7/2001 →) .......................................................................................................................................................................................................152 FUEL FILTER LOW PRESSURE SYSTEM - DIESEL .....................................................................................................................................................................................................154 HIGH PRESSURE FUEL INJECTION AND PUMP DIESEL..................................................................................................................................................................................................156 WATER SEPARATOR...............................................................................................................................................................................................................................158 LIFT PUMP DIESEL..............................................................................................................................................................................................................................160 FUEL SYSTEM GASOLINE..........................................................................................................................................................................................................................162 FUEL SYSTEM LPG - OPEN LOOP (→ S/N K005D05482) .............................................................................................................................................................................................166 FUEL SYSTEM LPG - OPEN LOOP (S/N K005D05483 ↔ S/N K005V005980A) ............................................................................................................................................................................170 FUEL SYSTEM LPG - OPEN LOOP (S/N K005V05981A →) ............................................................................................................................................................................................174 FUEL SYSTEM LPG - CLOSED LOOP (→ 12/2003) ..................................................................................................................................................................................................178 FUEL SYSTEM LPG - CLOSED LOOP (12/2003 →) ..................................................................................................................................................................................................182 CARBURETOR LPG - WITH LOW EMISSIONS ..........................................................................................................................................................................................................185 DUAL FUEL SYSTEM..............................................................................................................................................................................................................................186 DUAL FUEL SYSTEM..............................................................................................................................................................................................................................190 DUAL FUEL SYSTEM..............................................................................................................................................................................................................................194 DUAL FUEL SYSTEM..............................................................................................................................................................................................................................198 LPG TANK BRACKET FIXED........................................................................................................................................................................................................................202 LPG TANK AND BRACKET SWING OUT................................................................................................................................................................................................................204 LPG TANK BRACKET SWING OUT/DROP DOWN..........................................................................................................................................................................................................206 LOCK-OFF FILTER LPG...........................................................................................................................................................................................................................208 LPG CONVERTER OPEN LOOP (→ S/N K005D05482) ..................................................................................................................................................................................................209 LPG CONVERTER OPEN LOOP (S/N K005D05483 →) ..................................................................................................................................................................................................210 GOVERNOR LPG..................................................................................................................................................................................................................................211 THROTTLE BODY GOVERNOR GASOLINE AND DUAL FUEL.................................................................................................................................................................................................212 INJECTOR THROTTLE BODY GASOLINE...............................................................................................................................................................................................................214 AIR FILTER SYSTEM.............................................................................................................................................................................................................................216 AIR FILTER....................................................................................................................................................................................................................................218 THROTTLE LINKAGE GASOLINE AND LPG.............................................................................................................................................................................................................220 THROTTLE LINKAGE DIESEL.......................................................................................................................................................................................................................222 THROTTLE ARM ASSEMBLY.........................................................................................................................................................................................................................224 MONOTROL PEDAL LINKAGE........................................................................................................................................................................................................................226 MONOTROL PEDAL................................................................................................................................................................................................................................228 ELECTRICAL SYSTEM.................................................................................................................................................................................................................................231 ELECTRICAL SYSTEM COWL........................................................................................................................................................................................................................236 INSTRUMENT PANEL..............................................................................................................................................................................................................................239 ELECTRICAL SYSTEM ALTERNATOR AND BATTERY - G, GS, LPG AND LPS ................................................................................................................................................................................240 ELECTRICAL SYSTEM GASOLINE AND GASOLINE SAFETY................................................................................................................................................................................................244 ELECTRICAL SYSTEM GASOLINE, GASOLINE SAFETY, AND DUAL FUEL....................................................................................................................................................................................248 HARNESS KIT DUAL FUEL.........................................................................................................................................................................................................................251 ELECTRICAL SYSTEM LPG AND LPS.................................................................................................................................................................................................................254 ELECTRICAL SYSTEM DIESEL......................................................................................................................................................................................................................258 ALTERNATOR GASOLINE/LPG AND DIESEL............................................................................................................................................................................................................262 ALTERNATOR PRESTOLITE BRAND - GS, LPS, DS ....................................................................................................................................................................................................264 DISTRIBUTOR...................................................................................................................................................................................................................................266 STARTER DIESEL................................................................................................................................................................................................................................268 SHIFT LEVER...................................................................................................................................................................................................................................270 BRAKE AND BACK-UP LIGHTS......................................................................................................................................................................................................................272 WIRE HARNESS GASOLINE ENGINE (→ S/N K005D05972Y INC. 6018) ..................................................................................................................................................................................274 WIRE HARNESS CONVERSION, GASOLINE TO LPG, GM 4.3L - SHEET 1 OF 2 (→ S/N K005D05972Y INC. 6018) .............................................................................................................................................276 WIRE HARNESS CONVERSION, GASOLINE TO LPG, GM 4.3L - SHEET 2 OF 2 (→ S/N K005D05972Y) .......................................................................................................................................................278 WIRE HARNESS GASOLINE AND LPG - TYPE "S" (→ S/N K005V02185Y) ...............................................................................................................................................................................281 WIRE HARNESS DUAL FUEL, GM V6 - SHEET 1 OF 2 (→ S/N K005D05972Y) ...........................................................................................................................................................................282 WIRE HARNESS DUAL FUEL, GM V6 - SHEET 2 OF 2 (→ S/N K005D05972Y INC. 6018) .................................................................................................................................................................284 WIRE HARNESS DUAL FUEL, GM V6 - SHEET 1 OF 2 (S/N K005D05973Y ↔ S/N K005V02186Y) ...........................................................................................................................................................288 WIRE HARNESS DUAL FUEL, GM V6 - SHEET 2 OF 2 (S/N K005D05973Y ↔ S/N K005V02186Y) ...........................................................................................................................................................290 WIRE HARNESS DUAL FUEL, GM V6 - SHEET 1 OF 2 (S/N K005V02186Y ↔ S/N K005V02836Z) ...........................................................................................................................................................294 WIRE HARNESS DUAL FUEL, GM V6 - SHEET 2 OF 2 (S/N K005V02186Y ↔ S/N K005V02836Z) ...........................................................................................................................................................298 WIRE HARNESS (ENGINE) DUAL FUEL - GM 4.3L (S/N K005V02837Z ↔ S/N K005V04115Z) ..............................................................................................................................................................302 WIRE HARNESS ENGINE, GM V6, 4.3L - SHEET 1 OF 2 (→ S/N K005D05972Y) ........................................................................................................................................................................308 WIRE HARNESS ENGINE, GM V6, 4.3L - SHEET 2 OF 2 (→ S/N K005D05972Y) ........................................................................................................................................................................310 WIRE HARNESS LPG SWITCH.......................................................................................................................................................................................................................313 WIRE HARNESS TYPE S - GASOLINE AND LPG (S/N K005V02186Y →) .................................................................................................................................................................................314 WIRE HARNESS CLOSED LOOP......................................................................................................................................................................................................................315 WIRE HARNESS DIESEL (→ S/N K005V02185Y) .....................................................................................................................................................................................................316 WIRE HARNESS DIESEL (S/N K005V02186Y →) .....................................................................................................................................................................................................318 WIRE HARNESS DUAL FUEL SHUT OFF...............................................................................................................................................................................................................320 WIRE HARNESS ESOS ADAPTER.....................................................................................................................................................................................................................321 WIRE HARNESS MODULE, TYPE S POWERSHIFT - SHEET 1 OF 2 (→ S/N K005D05972Y INC. 6018) ........................................................................................................................................................322 WIRE HARNESS MODULE, TYPE S POWERSHIFT - SHEET 2 OF 2 (→ S/N K005D05972Y INC. 6018) ........................................................................................................................................................326 WIRE HARNESS ADAPTER (→ 5/2001) .............................................................................................................................................................................................................329 WIRE HARNESS GASOLINE ENGINE, GM V6 - SHEET 1 OF 2 (→ S/N K005D05973Y) .....................................................................................................................................................................330 WIRE HARNESS GASOLINE ENGINE, GM V6 - SHEET 2 OF 2 (S/N K005D05973Y ↔ S/N K005V02185Y) .....................................................................................................................................................332 WIRE HARNESS GASOLINE, GM V6 - SHEET 1 OF 2 (S/N K005V02186Y ↔ S/N K005V02836Z) ............................................................................................................................................................336 WIRE HARNESS GASOLINE, GM V6 - SHEET 2 OF 2 (S/N K005V02186Y ↔ S/N K005V02836Z) ............................................................................................................................................................338 WIRE HARNESS (ENGINE) GASOLINE AND GASOLINE SAFETY - GM 4.3L (S/N K005V02837Z ↔ S/N K005V04115Z) ...........................................................................................................................................342 WIRE HARNESS ENGINE, LPG, GM V6, 4.3L - SHEET 1 OF 2 (S/N K005D05973Y ↔ S/N K005V02185Y) ...................................................................................................................................................346 WIRE HARNESS ENGINE, LPG, GM V6, 4.3L - SHEET 2 OF 2 (S/N K005D05973Y ↔ S/N K005V02185Y) ...................................................................................................................................................348 WIRE HARNESS ENGINE, LPG, GM V6, 4.3L - SHEET 1 OF 2 (S/N K005V02186Y →) ...................................................................................................................................................................352 WIRE HARNESS ENGINE, LPG, GM V6, 4.3L - SHEET 2 OF 2 (S/N K005V02186Y →) ...................................................................................................................................................................354 WIRE HARNESS MODULE POWERSHIFT (→ S/N K005D05972) ...........................................................................................................................................................................................358 WIRE HARNESS MODULE POWERSHIFT - SHEET 1 0F 2 (S/N K005V02412Z ↔ S/N K005V05903A) ..........................................................................................................................................................360 WIRE HARNESS MODULE POWERSHIFT - SHEET 2 OF 2 (S/N K005V02412Z ↔ S/N K005V05903A) ..........................................................................................................................................................364 WIRE HARNESS MODULE POWERSHIFT - SHEET 1 0F 2 (S/N K005V05904A →) ..........................................................................................................................................................................368 WIRE HARNESS MODULE POWERSHIFT - SHEET 2 OF 2 (S/N K005V05904A →) ..........................................................................................................................................................................372 WIRE HARNESS MODULE, TYPE S POWERSHIFT - SHEET 1 OF 2 (S/N K005D05973Y ↔ S/N K005V02411Z) ..................................................................................................................................................376 WIRE HARNESS MODULE, TYPE S POWERSHIFT - SHEET 2 OF 2 (S/N K005D05973Y ↔ S/N K005V02412Z) ..................................................................................................................................................380 WIRE HARNESS SEALED ALTERNATOR................................................................................................................................................................................................................384 WIRE HARNESS GASOLINE ENGINE - GM 4.3L (S/N K005V04116Z →) .................................................................................................................................................................................386 WIRE HARNESS (ENGINE) DUAL FUEL - GM 4.3L (S/N K005V04116Z →) ..............................................................................................................................................................................390 WIRE HARNESS BRAKE PRESSURE SWITCH............................................................................................................................................................................................................395 TRANSMISSION......................................................................................................................................................................................................................................397 TRANSMISSION MOUNT............................................................................................................................................................................................................................400 TRANSMISSION LINES............................................................................................................................................................................................................................402 TORQUE CONVERTER..............................................................................................................................................................................................................................404 TRANSMISSION SHEET 1 OF 2.....................................................................................................................................................................................................................406 TRANSMISSION SHEET 2 OF 2.....................................................................................................................................................................................................................410 INPUT CLUTCH (REVERSE)........................................................................................................................................................................................................................414 DIRECTIONAL CLUTCH (FORWARD)..................................................................................................................................................................................................................416 CONTROL VALVE TRANSMISSION....................................................................................................................................................................................................................418 MANIFOLD VALVE................................................................................................................................................................................................................................420 VALVE HIGH AND LOW............................................................................................................................................................................................................................421 Drive Axle........................................................................................................................................................................................................................................423 DIFFERENTIAL ASSEMBLY.........................................................................................................................................................................................................................426 DRIVE AXLE....................................................................................................................................................................................................................................428 STEERING SYSTEM...................................................................................................................................................................................................................................431 STEERING SYSTEM...............................................................................................................................................................................................................................434 STEERING COLUMN...............................................................................................................................................................................................................................436 STEERING AXLE.................................................................................................................................................................................................................................438 STEERING CYLINDER.............................................................................................................................................................................................................................442 STEERING PUMP.................................................................................................................................................................................................................................444 BRAKE SYSTEM......................................................................................................................................................................................................................................447 BRAKE SYSTEM..................................................................................................................................................................................................................................450 BRAKE ASSEMBLY H70-90XM.......................................................................................................................................................................................................................454 BRAKE ASSEMBLY H100-120XM (→ S/N K005V05300A) ...............................................................................................................................................................................................458 BRAKE ASSEMBLY H100-120XM (S/N K005V05301A →) ...............................................................................................................................................................................................462 MASTER CYLINDER AND BOOSTER ASSEMBLY..........................................................................................................................................................................................................464 BRAKE RELAY ASSEMBLY..........................................................................................................................................................................................................................466 PARK BRAKE....................................................................................................................................................................................................................................468 HYDRAULIC SYSTEM..................................................................................................................................................................................................................................471 HYDRAULIC SYSTEM..............................................................................................................................................................................................................................474 HYDRAULIC SYSTEM..............................................................................................................................................................................................................................478 HYDRAULIC CONTROL LINES THREE FUNCTION (→ S/N K005V05721A) ..................................................................................................................................................................................482 HYDRAULIC CONTROL LINES THREE FUNCTION (S/N K005V05722A → EXC. 5753) ........................................................................................................................................................................484 HYDRAULIC CONTROL LINES FOUR FUNCTION (→ S/N K005V05721A) ...................................................................................................................................................................................486 HYDRAULIC CONTROL LINES FOUR FUNCTION (S/N K005V05722A → EXC. 5753) .........................................................................................................................................................................488 HYDRAULIC CONTROL VALVE ATTACHING PARTS THREE FUNCTION (→ S/N K005V05721A) ..................................................................................................................................................................490 HYDRAULIC CONTROL VALVE ATTACHING PARTS THREE FUNCTION (S/N K005V05722A → EXC. 5753) ........................................................................................................................................................492 HYDRAULIC CONTROL VALVE ATTACHING PARTS FOUR FUNCTION WITH DETENTED LEVERS (→ S/N K005V05721A) ..............................................................................................................................................496 HYDRAULIC CONTROL VALVE ATTACHING PARTS FOUR FUNCTION WITH DETENTED LEVERS (S/N K005V05722A → EXC. 5753) ....................................................................................................................................498 HYDRAULIC CONTROL VALVE THREE AND FOUR FUNCTION (→ S/N K005V01705Y THREE FUNCTION CONTROL VALVE) (→ S/N K005V01697Y FOUR FUNCTION CONTROL VALVE) ...........................................................................................500 HYDRAULIC CONTROL VALVE THREE AND FOUR FUNCTION - SHEET 1 OF 2 (S/N K005V01706Y ↔ S/N K005V05721A THREE FUNCTION CONTROL VALVE) (S/N K005V01698Y ↔ S/N K005V05721A EXC. 1704-1705, 1708, 1715-1716, 1722 FOUR FUNCTION CONTROL VALVE) .....502 HYDRAULIC CONTROL VALVE THREE AND FOUR FUNCTION - SHEET 2 OF 2 (S/N K005V01698Y ↔ S/N K005V05721A EXC. 1704-1705, 1708, 1715-1716, 1722 FOUR FUNCTION CONTROL VALVE) (S/N K005V01706Y ↔ S/N K005V05721A THREE FUNCTION CONTROL VALVE) ....506 HYDRAULIC CONTROL VALVE THREE AND FOUR FUNCTION (S/N K005V05722A → EXC. 5753) ...............................................................................................................................................................508 HYDRAULIC FILTER HOUSING......................................................................................................................................................................................................................512 MAST INSTALLATION.............................................................................................................................................................................................................................514 MAST INSTALLATION.............................................................................................................................................................................................................................516 TILT CYLINDER.................................................................................................................................................................................................................................518 HYDRAULIC PUMP................................................................................................................................................................................................................................520 HYDRAULIC PUMP................................................................................................................................................................................................................................522 Mast-Two Stage Limited Free-Lift..................................................................................................................................................................................................................525 OUTER MAST TWO STAGE LIMITED FREE-LIFT........................................................................................................................................................................................................528 INNER MAST TWO STAGE LIMITED FREE-LIFT........................................................................................................................................................................................................532 MAIN LIFT TWO STAGE LIMITED FREE-LIFT.........................................................................................................................................................................................................536 MAIN CYLINDER TWO STAGE LIMITED FREE-LIFT.....................................................................................................................................................................................................540 HEADER HOSE TWO STAGE LIMITED FREE-LIFT (→ S/N A749L03337) (→ S/N A750L02645) ..............................................................................................................................................................544 HEADER HOSE TWO STAGE LIMITED FREE-LIFT (S/N A749L03338 → EXC. 6018) (S/N A750L02646 →) ....................................................................................................................................................548 CARRIAGE TWO STAGE LIMITED FREE-LIFT..........................................................................................................................................................................................................552 LOAD BACKREST EXTENSION TWO STAGE LIMITED FREE-LIFT...........................................................................................................................................................................................554 FORK STANDARD TAPER HOOK TYPE (H70-90XM) - TWO STAGE LIMITED FREE-LIFT .......................................................................................................................................................................556 FORK STANDARD TAPER HOOK TYPE (H100-120XM) - TWO STAGE LIMITED FREE-LIFT .....................................................................................................................................................................557 FORK POLISHED FORK WITH FULL BOTTOM TAPER HOOK TYPE - TWO STAGE LIMITED FREE-LIFT ............................................................................................................................................................558 Mast-Two Stage Full Free-Lift.....................................................................................................................................................................................................................559 OUTER MAST AND MAIN LIFT TWO STAGE FULL FREE-LIFT.............................................................................................................................................................................................562 INNER AND FREE-LIFT MAST TWO STAGE FULL FREE-LIFT.............................................................................................................................................................................................566 MAIN LIFT CYLINDER TWO STAGE FULL FREE-LIFT...................................................................................................................................................................................................570 FREE-LIFT CYLINDER TWO STAGE FULL FREE-LIFT...................................................................................................................................................................................................574 CARRIAGE TWO STAGE FULL FREE-LIFT.............................................................................................................................................................................................................578 LOAD BACKREST EXTENSION TWO STAGE FULL FREE-LIFT..............................................................................................................................................................................................582 FORK STANDARD TAPER HOOK TYPE (H70-90XM) - TWO STAGE FULL FREE-LIFT ..........................................................................................................................................................................584 FORK STANDARD TAPER HOOK TYPE (H100-120XM) - TWO STAGE FULL FREE-LIFT ........................................................................................................................................................................585 FORK POLISHED FORK WITH FULL BOTTOM TAPER HOOK TYPE - TWO STAGE FULL FREE-LIFT ...............................................................................................................................................................586 HEADER HOSE TWO STAGE FULL FREE-LIFT..........................................................................................................................................................................................................588 Mast-Three Stage Full Free-Lift...................................................................................................................................................................................................................593 OUTER MAST THREE STAGE FULL FREE-LIFT.........................................................................................................................................................................................................596 INTERMEDIATE MAST THREE STAGE FULL FREE-LIFT..................................................................................................................................................................................................600 INNER MAST THREE STAGE FULL FREE-LIFT.........................................................................................................................................................................................................604 MAIN LIFT THREE STAGE FULL FREE-LIFT..........................................................................................................................................................................................................608 FREE-LIFT THREE STAGE FULL FREE-LIFT..........................................................................................................................................................................................................612 MAIN CYLINDER THREE STAGE FULL FREE-LIFT......................................................................................................................................................................................................616 FREE-LIFT CYLINDER THREE STAGE FULL FREE-LIFT.................................................................................................................................................................................................620 HEADER HOSE THREE STAGE FULL FREE-LIFT........................................................................................................................................................................................................624 CARRIAGE THREE STAGE FULL FREE-LIFT...........................................................................................................................................................................................................628 LOAD BACKREST EXTENSION THREE STAGE FULL FREE-LIFT............................................................................................................................................................................................632 FORK STANDARD TAPER HOOK TYPE (H70-90XM) - THREE STAGE FULL FREE-LIFT ........................................................................................................................................................................634 FORK STANDARD TAPER HOOK TYPE (H100-120XM) - THREE STAGE FULL FREE-LIFT ......................................................................................................................................................................635 FORK POLISHED FORK WITH FULL BOTTOM TAPER HOOK TYPE - THREE STAGE FULL FREE-LIFT .............................................................................................................................................................636 OPTIONS...........................................................................................................................................................................................................................................637 TIRE AND WHEEL SINGLE DRIVE WHEEL - H70-90XM .................................................................................................................................................................................................642 TIRE AND WHEEL SINGLE DRIVE WHEEL - H100-120XM ...............................................................................................................................................................................................644 TIRE AND WHEEL DUAL DRIVE WHEEL...............................................................................................................................................................................................................646 TIRE AND WHEEL STEER WHEEL....................................................................................................................................................................................................................647 FENDER EXTENSIONS.............................................................................................................................................................................................................................648 HEATER........................................................................................................................................................................................................................................650 HEATER INSTALLATION GASOLINE..................................................................................................................................................................................................................652 HEATER INSTALLATION LPG.......................................................................................................................................................................................................................654 HEATER INSTALLATION DIESEL....................................................................................................................................................................................................................656 HEATER VALVE MOUNTING MONOTROL................................................................................................................................................................................................................658 AUXILIARY TUBE EXTENSION KIT TWO STAGE LIMITED FREE-LIFT......................................................................................................................................................................................660 AUXILIARY TUBE EXTENSION KIT TWO AND THREE STAGE FULL FREE-LIFT...............................................................................................................................................................................662 ACCUMULATOR...................................................................................................................................................................................................................................664 FRONT HEADLIGHTS WITHOUT CAB..................................................................................................................................................................................................................666 REAR DRIVE LIGHTS WITHOUT CAB.................................................................................................................................................................................................................668 REAR DRIVE LIGHTS WITH AMBER STROBE - WITHOUT CAB (9/2003 →) ...............................................................................................................................................................................670 AMBER STROBE REVERSE LIGHTS WITHOUT CAB (→ 9/2003) ..........................................................................................................................................................................................672 AMBER STROBE REVERSE LIGHTS WITHOUT REAR DRIVE LIGHTS (9/2003 →) ............................................................................................................................................................................674 DUAL MIRRORS WITHOUT CAB......................................................................................................................................................................................................................676 CAB ATTACHING PARTS...........................................................................................................................................................................................................................678 SIDE-SHIFT CARRIAGE TWO STAGE LIMITED FREE-LIFT (48 AND 60-INCH) - H70XM - H90XMS ............................................................................................................................................................680 SIDE-SHIFT CARRIAGE TWO STAGE LIMITED FREE-LIFT (54 AND 60-INCH) - H90XM - H120XM ............................................................................................................................................................682 SIDE-SHIFT CARRIAGE TWO AND THREE STAGE FULL FREE-LIFT (48 AND 60-INCH) - H70-90XM ...........................................................................................................................................................684 SIDE-SHIFT CARRIAGE TWO AND THREE STAGE FULL FREE-LIFT (54 AND 60-INCH) - H100XM-H120XM ......................................................................................................................................................686 SIDE-SHIFT CARRIAGE FRAME TWO STAGE LIMTED FREE-LIFT (48-INCH) - H70XM - H90XM ...............................................................................................................................................................690 SIDE-SHIFT CARRIAGE FRAME TWO STAGE LIMTED FREE-LIFT (60-INCH) - H70XM - H90XMS ..............................................................................................................................................................692 SIDE-SHIFT CARRIAGE FRAME TWO STAGE LIMITED FREE-LIFT (54 AND 60-INCH) - H100XM - H120 XM ....................................................................................................................................................694 SIDE-SHIFT CARRIAGE FRAME TWO AND THREE STAGE FULL FREE-LIFT (48-INCH) - H70XM - H90XM .......................................................................................................................................................696 SIDE-SHIFT CARRIAGE FRAME TWO AND THREE STAGE FULL FREE-LIFT (60-INCH) - H70XM - H90XM .......................................................................................................................................................698 SIDE-SHIFT CARRIAGE FRAME TWO AND THREE STAGE FULL FREE-LIFT (54 AND 60-INCH) - H100XM-H120XM ................................................................................................................................................700 AUDIBLE ALARM.................................................................................................................................................................................................................................702 WIRE HARNESS REVERSE ALARM....................................................................................................................................................................................................................704 CAB...........................................................................................................................................................................................................................................705 CAB ATTACHING PARTS SHEET 1 OF 3..............................................................................................................................................................................................................706 CAB ATTACHING PARTS SHEET 2 OF 3..............................................................................................................................................................................................................708 CAB ATTACHING PARTS SHEET 3 OF 3..............................................................................................................................................................................................................710 WIRE HARNESS CAB..............................................................................................................................................................................................................................712 DOOR ASSEMBLY RIGHT HAND......................................................................................................................................................................................................................714 DOOR ASSEMBLY LEFT HAND.......................................................................................................................................................................................................................716 LIFTING EYE...................................................................................................................................................................................................................................718 WIRE HARNESS AUXILIARY LIGHTS - WORKLIGHTS ...................................................................................................................................................................................................720 NUMERICAL INDEX...................................................................................................................................................................................................................................721
IMAGES PREVIEW OF THE MANUAL:
HYSTER CHALLENGER H70-120XM (K005)PARTS MANUAL – PDF DOWNLOAD:
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
S.V
