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Hyster CHALLENGER H800-H970E H1050EH (D117) Parts Manual – PDF DOWNLOAD
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Description
Hyster CHALLENGER H800-H970E H1050EH (D117) Parts Manual – PDF DOWNLOAD
DESCRIPTION:
Hyster CHALLENGER H800-H970E H1050EH (D117) Parts Manual – PDF DOWNLOAD
HOW TO USE THE ILLUSTRATED PARTS MANUAL :
- This parts manual describes and illustrates assemblies, sub-assemblies, and detail parts needed for service replacement.
- The different constructions are indicated by keys and footnotes. The call outs correspond to descriptions found on the next page.
HOW TO FIND THE DESIRED PART NUMBER
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
2. Turn to the section you chose. Use the Section Table of Contents to determine the assembly which would normally contain the part required. Then locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
4. Locate the assembly the required part is used on and turn to the page indicated for that assembly. Then locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 13-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 13-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
6. Parts Super session Information. Part numbers that have this history will be displayed in the parts list in the order that they were superseded (from oldest to newest). The superseded part numbers will be shown with a line through them.
- Five periods in the PART NO. column (. . . . .) indicate that the part is either Not Serviced Separately or there is a reference to another figure. A figure reference is denoted by a pointing hand followed by a figure number in the DESCRIPTION column (Figure 10)
7. Keys are used to show two or more similar assemblies, RH and LH assembly parts, etc. Select the appropriate key, “A”, “B”, “C”, “D”, or “E” and the corresponding quantity column to find the required parts. Two periods in the QTY column (..) indicate that the part is not used for that assembly.
TABLE OF CONTENTS:
Hyster CHALLENGER H800-H970E H1050EH (D117) Parts Manual – PDF DOWNLOAD
Frame........................................................................................................................................... 23 GENERAL TRUCK............................................................................................................................... 26 TENSION BAR INSTALLATION.................................................................................................................... 27 OPERATOR COMPARTMENT SHEET 1 OF 3........................................................................................................... 30 OPERATOR COMPARTMENT SHEET 2 OF 3........................................................................................................... 34 OPERATOR COMPARTMENT SHEET 3 OF 3........................................................................................................... 38 DOOR RETAINERS CENTER AND LEFT MOUNTED CAB.................................................................................................. 40 WINDSHIELD WASHER........................................................................................................................... 42 FLOOR PLATES AND COVERS..................................................................................................................... 44 NOISE BARRIERS.............................................................................................................................. 48 NOISE BARRIER ACOUSTIC PANEL................................................................................................................ 50 HEATER...................................................................................................................................... 52 HEATER CONTROL.............................................................................................................................. 56 HOODS....................................................................................................................................... 58 HOODS....................................................................................................................................... 62 COUNTERWEIGHTS.............................................................................................................................. 66 LABELS...................................................................................................................................... 68 SEAT ASSEMBLY KAB (→ S/N D117E01896C) ..................................................................................................... 72 SEAT ASSEMBLY HIGH BACK - KAB (S/N D117E01897C →) ........................................................................................ 74 SUSPENSION SEAT GRAMMER HIGH BACK - SHEET 1 OF 2 ........................................................................................... 76 SUSPENSION SEAT GRAMMER HIGH BACK - SHEET 2 OF 2 ........................................................................................... 80 ENGINE ASSEMBLY................................................................................................................................. 83 ENGINE ASSEMBLY............................................................................................................................. 88 CYLINDER BLOCK TIER II ENGINE (S/N D117E01775Z → 290 HP) (S/N D117E01812A → 330 HP) ...................................................... 90 CYLINDER BLOCK PLUMBING TIER II ENGINE (S/N D117E01775Z → 290 HP) (S/N D117E01812A → 330 HP) ............................................. 92 CYLINDER HEAD TIER II ENGINE (S/N D117E01775Z → (290 HP)) (S/N D117E01812A → (330 HP)) ................................................... 94 CYLINDER LINER TIER II ENGINE (S/N D117E01775Z → (290 HP)) (S/N D117E01812A → (330 HP)) .................................................. 96 PISTON AND CONNECTING ROD TIER II ENGINE (S/N D117E01775Z → (290 HP)) (S/N D117E01812A → (330 HP)) ....................................... 98 PISTON COOLING NOZZLE TIER II ENGINE (S/N D117E01775Z → (290 HP)) (S/N D117E01812A → (330 HP)) ...........................................100 CRANKSHAFT TIER II ENGINE (S/N D117E01775Z → (290 HP)) (S/N D117E01812A → (330 HP)) ......................................................101 CRANKSHAFT MAIN BEARINGS TIER II ENGINE (S/N D117E01775Z → (290 HP)) (S/N D117E01812A → (330 HP)) ........................................102 VIBRATION DAMPER TIER II ENGINE (S/N D117E01775Z → (290 HP)) (S/N D117E01812A → (330 HP)) ................................................104 FLYWHEEL TIER II ENGINE (S/N D117E01775Z → (290 HP)) (S/N D117E01812A → (330 HP)) ........................................................106 VALVE COVER TIER II ENGINE (S/N D117E01812A → 330 HP) (S/N D117E01775Z → (290 HP)) .......................................................108 CAMSHAFT TIER II ENGINE (S/N D117E01775Z → (290 HP)) (S/N D117E01812A → (330 HP)) ........................................................110 CAM FOLLOWER LEVER TIER II ENGINE (S/N D117E01775Z → (290 HP)) (S/N D117E01812A → (330 HP)) ..............................................112 ROCKER LEVERS TIER II ENGINE (S/N D117E01775Z → (290 HP)) (S/N D117E01812A → (330 HP)) ...................................................114 FRONT GEAR COVER TIER II ENGINE (S/N D117E01775Z → (290 HP)) (S/N D117E01812A → (330 HP)) ................................................116 OIL PUMP AND ATTACHING PARTS TIER II ENGINE (S/N D117E01775Z → (290 HP)) (S/N D117E01812A → (330 HP)) ....................................118 IDLER GEAR TIER II ENGINE (S/N D117E01775Z → (290 HP)) (S/N D117E01812A → (330 HP)) ......................................................120 DRIVE TRAIN FRONT GEAR - TIER II ENGINE (S/N D117E01775Z → (290 HP)) (S/N D117E01812A → (330 HP)) .......................................122 GEAR HOUSING TIER II ENGINE (S/N D117E01775Z → (290 HP)) (S/N D117E01812A → (330 HP)) ....................................................124 FLYWHEEL HOUSING TIER II ENGINE (S/N D117E01775Z → (290 HP)) (S/N D117E01812A → (330 HP)) ................................................126 ENGINE CONTROL SYSTEM TIER II ENGINE (S/N D117E01775Z → (290 HP)) (S/N D117E01812A → (330 HP)) ...........................................128 OIL PAN TIER II ENGINE (S/N D117E01775Z → (290 HP)) (S/N D117E01812A → (330 HP)) .........................................................130 DRIVE PULLEY AIR COMPRESSOR - TIER II ENGINES (S/N D117E01775Z → (290 HP)) (S/N D117E01812A → (330 HP)) .................................132 INLET CONNECTOR AIR COMPRESSOR - TIER II ENGINES (S/N D117E01775Z → (290 HP)) (S/N D117E01812A → (330 HP)) ..............................134 FAN TIER II ENGINE (S/N D117E01775Z → (290 HP)) (S/N D117E01812A → (330 HP)) .............................................................136 FAN DRIVE TIER II ENGINE (S/N D117E01775Z → (290 HP)) (S/N D117E01812A → (330 HP)) .......................................................138 OIL FILTER AND COOLER HEAD TIER II ENGINE (S/N D117E01775Z → (290 HP)) (S/N D117E01812A → (330 HP)) ......................................140 OIL FILTER TIER II ENGINE (S/N D117E01775Z → (290 HP)) (S/N D117E01812A → (330 HP)) ......................................................142 CORROSION RESISTOR TIER II ENGINE (S/N D117E01775Z → (290 HP)) (S/N D117E01812A → (330 HP)) ..............................................144 OIL LEVEL GAUGE TIER II ENGINE (S/N D117E01775Z → (290 HP)) (S/N D117E01812A → (330 HP)) .................................................146 OIL FILLER ARRANGEMENT HAND COVER - TIER II ENGINES (S/N D117E01775Z → (290 HP)) (S/N D117E01812A → (330 HP)) ...........................148 OIL FILLER ARRANGEMENT TIER II ENGINE (S/N D117E01775Z → (290 HP)) (S/N D117E01812A → (330 HP)) ..........................................150 AIR INTAKE CONNECTION TIER II ENGINE (S/N D117E01775Z → (290 HP)) (S/N D117E01812A → (330 HP)) ...........................................152 AIR OUTLET CONNECTION TIER II ENGINE (S/N D117E01775Z → (290 HP)) (S/N D117E01812A → (330 HP)) ...........................................154 AIR TRANSFER CONNECTION TIER II ENGINE (S/N D117E01775Z → (290 HP)) (S/N D117E01812A → (330 HP)) .........................................156 BREATHER PLUMBING TIER II ENGINE (S/N D117E01775Z → (290 HP)) (S/N D117E01812A → (330 HP)) ...............................................158 TURBOCHARGER PLUMBING TIER II ENGINE (S/N D117E01775Z → (290 HP)) (S/N D117E01812A → (330 HP)) ...........................................160 TURBOCHARGER TIER II ENGINE (S/N D117E01775Z → (290 HP)) (S/N D117E01812A → (330 HP)) ....................................................162 THERMOSTAT HOUSING TIER II ENGINE (S/N D117E01775Z → (290 HP)) (S/N D117E01812A → (330 HP)) ..............................................164 THERMOSTAT TIER II ENGINE (S/N D117E01775Z → (290 HP)) (S/N D117E01812A → (330 HP)) ......................................................166 DRIVE PULLEY WATER PUMP - TIER II ENGINE (S/N D117E01775Z → (290 HP)) (S/N D117E01812A → (330 HP)) ......................................168 WATER PUMP TIER II ENGINE (S/N D117E01775Z → (290 HP)) (S/N D117E01812A → (330 HP)) ......................................................170 COOLANT HEATER STARTING AID TIER II ENGINE (S/N D117E01775Z → (290 HP)) (S/N D117E01812A → (330 HP)) .....................................172 OIL COOLER WATER PLUMBING TIER II ENGINE (S/N D117E01775Z → (290 HP)) (S/N D117E01812A → (330 HP)) .......................................174 RADIATOR PLUMBING TIER II ENGINE (S/N D117E01775Z → (290 HP)) (S/N D117E01812A → (330 HP)) ...............................................176 EXHAUST MANIFOLD TIER II ENGINE (S/N D117E01775Z → (290 HP)) (S/N D117E01812A → (330 HP)) ................................................178 INTAKE MANIFOLD TIER II ENGINE (S/N D117E01775Z → (290 HP)) (S/N D117E01812A → (330 HP)) .................................................180 STARTER MOTOR TIER II ENGINE (S/N D117E01775Z → (290 HP)) (S/N D117E01812A → (330 HP)) ...................................................182 LIFTING BRACKET TIER II ENGINE (S/N D117E01775Z → (290 HP)) (S/N D117E01812A → (330 HP)) .................................................184 FRONT ENGINE SUPPORT TIER II ENGINE (S/N D117E01775Z → (290 HP)) (S/N D117E01812A → (330 HP)) ............................................186 AIR FILTER..................................................................................................................................188 AIR FILTER SYSTEM...........................................................................................................................190 AIR FILTER SYSTEM...........................................................................................................................192 CHARGED AIR COOLER..........................................................................................................................194 COOLING C290 ENGINE (TIER I)................................................................................................................196 COOLING C325 ENGINE (→ S/N D117E01750V) ...................................................................................................200 COOLING TIER II (S/N D117E01771Z ↔ S/N D117E01851B (C290)) (S/N D117E01751V ↔ S/N D117E01849B C325) ......................................204 COOLING TIER II (S/N D117E01852B →) .......................................................................................................208 RADIATOR TIER II............................................................................................................................212 EXHAUST.....................................................................................................................................214 EXHAUST.....................................................................................................................................216 EXHAUST.....................................................................................................................................218 ENGINE MOUNT................................................................................................................................220 FUEL SYSTEM.....................................................................................................................................223 FUEL SYSTEM.................................................................................................................................226 FUEL FILTER TIER II ENGINE (S/N D117E01775Z → (290 HP)) (S/N D117E01812A → (330 HP)) .....................................................228 FUEL FILTER PLUMBING TIER II ENGINE (S/N D117E01775Z → (290 HP)) (S/N D117E01812A → (330 HP)) ............................................230 FUEL PUMP DRIVE TIER II ENGINE (S/N D117E01775Z → (290 HP)) (S/N D117E01812A → (330 HP)) .................................................232 FUEL PUMP ASSEMBLY TIER II ENGINE (S/N D117E01775Z → (290 HP)) (S/N D117E01812A → (330 HP)) ..............................................234 FUEL PUMP COUPLING TIER II ENGINE (S/N D117E01775Z → (290 HP)) (S/N D117E01812A → (330 HP)) ..............................................237 FUEL PLUMBING TIER II ENGINE (S/N D117E01775Z → (290 HP)) (S/N D117E01812A → (330 HP)) ...................................................238 INJECTOR TIER II ENGINE (S/N D117E01775Z → (290 HP)) (S/N D117E01812A → (330 HP)) ........................................................240 ELECTRONIC FOOT PEDAL MOUNT.................................................................................................................242 THROTTLE LINKAGE............................................................................................................................244 THROTTLE LINKAGE DECLUTCH/DETHROTTLE (S/N D117E01618 ↔ S/N D117E01726) ....................................................................248 ELECTRICAL SYSTEM...............................................................................................................................251 ELECTRICAL CHASSIS - SHEET 1 OF 2 ..........................................................................................................256 ELECTRICAL CHASSIS - SHEET 2 OF 2 ..........................................................................................................260 ELECTRICAL CHASSIS - C325, TIER I ENGINE (S/N D117E01688X ↔ S/N D177E01750Y) .............................................................262 INSTRUMENT PANEL SHEET 1 OF 2...............................................................................................................264 INSTRUMENT PANEL SHEET 2 OF 2...............................................................................................................268 INSTRUMENT CLUSTER C325, AND TIER II ENGINE.................................................................................................272 LIGHTS......................................................................................................................................274 PARK BRAKE SWITCH...........................................................................................................................277 WIRE HARNESS ADAPTER (→ S/N D117E01743Y) ..................................................................................................278 WIRE HARNESS ADAPTER - WIPER MOTOR (S/N D117E01744Y →) ...................................................................................279 WIRE HARNESS ANTI-SLACK (S/N D117E01631 ↔ S/N D117E01681) .................................................................................280 WIRE HARNESS ANTI-SLACK (S/N D117E01682 →) ................................................................................................281 WIRE HARNESS ATTACHMENT LIGHT SWITCH (S/N D117E01634 →) ...................................................................................282 WIRE HARNESS CAB (→ S/N D117E01743) .......................................................................................................284 WIRE HARNESS CAB (S/N D117E01744 →) .......................................................................................................286 WIRE HARNESS CONTAINER ATTACHMENT (→ S/N D117E01633) ......................................................................................288 WIRE HARNESS CONTAINER ATTACHMENT (S/N D117E01634 →) ......................................................................................290 WIRE HARNESS DECLUTCH (7/1998 →) ..........................................................................................................292 WIRE HARNESS DECLUTCH (S/N D117E01720 → INC. 1710-1713) ...................................................................................293 WIRE HARNESS DIAGNOSIS (S/N D117E01751 →) .................................................................................................294 WIRE HARNESS ENGINE COMPARTMENT (1/1996 ↔ S/N D117E01634) .................................................................................295 WIRE HARNESS ENGINE COMPARTMENT - SHEET 1 OF 2 (S/N D117E01634 →) ........................................................................296 WIRE HARNESS ENGINE COMPARTMENT - SHEET 2 OF 2 (S/N D117E01634 →) ........................................................................298 WIRE HARNESS ENGINE COMPARTMENT - C325 ENGINE (S/N D117E01688X →) ........................................................................300 WIRE HARNESS ENGINE COMPARTMENT (S/N D117E01751Y → C330) (S/N D117E01771Y → (C290)) ......................................................302 WIRE HARNESS ECM POWER SUPPLY - C325 ENGINE (S/N D117E01688X →) ..........................................................................304 WIRE HARNESS GAUGE (9/1990 ↔ 6/1999) ......................................................................................................305 WIRE HARNESS GAUGE (9/1991 →) .............................................................................................................307 WIRE HARNESS GAUGE - C290 (S/N D117E01717 →) .............................................................................................308 WIRE HARNESS GAUGE (S/N D117E01717 →) .....................................................................................................310 WIRE HARNESS GAUGE - WITH ENGINE C325 (S/N D117E01717X ↔ S/N D117E01750Y) ................................................................312 WIRE HARNESS GAUGE - TIER II (S/N D117E01751Y →) .........................................................................................313 WIRE HARNESS GEAR SHIFT (S/N D117E01634 ↔ S/N D117E01720 INC. 1710-1713) ..................................................................314 WIRE HARNESS GEAR SHIFT (S/N D117E01688X →) ...............................................................................................316 WIRE HARNESS IDLE VALIDATION SWITCH (S/N D117E01751 →) ....................................................................................318 WIRE HARNESS LOCK AND LIFT CONTROL (S/N D117E01634 →) .....................................................................................320 WIRE HARNESS MAIN LIGHTS (→ 2/1990) .......................................................................................................322 WIRE HARNESS MAIN LIGHTS (S/N D117E01634 →) ...............................................................................................324 WIRE HARNESS OPERATOR COMPARTMENT - SHEET 1 OF 2 (→ S/N D117E01633W) .....................................................................326 WIRE HARNESS OPERATOR COMPARTMENT - SHEET 2 OF 2 (→ S/N D117E01633W) .....................................................................328 WIRE HARNESS OPERATOR COMPARTMENT (S/N D117E01634 →) ......................................................................................330 WIRE HARNESS OPERATOR COMPARTMENT - C325, TIER I ENGINE (S/N D117E01688X →) ..............................................................332 WIRE HARNESS OPERATOR COMPARTMENT (S/N D117E01751 →) ......................................................................................334 WIRE HARNESS OPERATOR COMPARTMENT (S/N D117E01775Z →) .....................................................................................336 WIRE HARNESS OPERATOR COMPARTMENT - C290, TIER II (S/N D117E01775Z →) ....................................................................338 WIRE HARNESS PARK BRAKE.....................................................................................................................340 WIRE HARNESS POWER SUPPLY...................................................................................................................342 WIRE HARNESS REAR LIGHTS (→ S/N D117E01751) ...............................................................................................343 WIRE HARNESS STOP AND TAIL LIGHTS (S/N D117E01752 →) ......................................................................................344 WIRE HARNESS STEERING COLUMN - C325 ENGINE .................................................................................................345 WIRE HARNESS STEERING COLUMN - C290 ENGINE .................................................................................................346 WIRE HARNESS THROTTLE - C325 ENGINE (S/N D117E01688X →) ..................................................................................348 WIRE HARNESS TRANSMISSION AND ATTACHMENT (S/N D117E01633 ↔ S/N D117E01996) ................................................................350 WIRE HARNESS TRANSMISSION CONTROL - C250 ENGINE (S/N D117E01618 →) .......................................................................352 WIRE HARNESS TRANSMISSION CONTROL AND JUMPER - C325 ENGINE (S/N D117E01688X →) ...........................................................353 WIRE HARNESS TRANSMISSION CONTROL AND JUMPER (S/N D117E01720 → INC. 1710-1713) ............................................................356 WIRE HARNESS TRANSMISSION CONTROL (S/N D117E01751Y →) .....................................................................................358 WIRE HARNESS TRANSMISSION OIL TEMPERATURE...................................................................................................360 WIRE HARNESS TURN SIGNAL - TIER I ENGINE ...................................................................................................361 WIRE HARNESS TURN SIGNAL - TIER II ENGINE ..................................................................................................362 WIRE HARNESS VALVE (S/N D117E01682 →) .....................................................................................................363 WIRE HARNESS WORK LIGHTS....................................................................................................................364 ALTERNATOR AND MOUNTING TIER II ENGINE (S/N D117E01775Z → (290 HP)) (S/N D117E01812A → (330 HP)) .........................................366 ELECTRICAL ACCESSORIES TIER II ENGINE (S/N D117E01775Z → (290 HP)) (S/N D117E01812A → (330 HP)) ..........................................368 WIRING ACCESSORIES ELECTRONIC CONTROL MODULE - TIER II ENGINES (S/N D117E01775Z → (290 HP)) (S/N D117E01812A → (330 HP)) ................370 WIRE HARNESS CARRIAGE - TO HARNESS SWITCHES ................................................................................................372 WIRE HARNESS CARRIAGE - TO CONTAINER HANDLER ATTACHMENT HARNESS ............................................................................374 TRANSMISSION....................................................................................................................................377 TRANSMISSION CONTROL........................................................................................................................380 TRANSMISSION GEAR SELECTOR (→ S/N D117E01743) .............................................................................................384 TRANSMISSION GEAR SELECTOR (S/N D117E01744 →) .............................................................................................386 TRANSMISSION GEAR SELECTOR MOUNTING (S/N D117E01744 →) ....................................................................................387 TRANSMISSION C290, 34000 AND 36000 SERIES - CASE AND REAR COVER ............................................................................388 TRANSMISSION C290, 34000 AND 36000 SERIES - TORQUE CONVERTER AND DRIVE PLATE ...............................................................390 TRANSMISSION C290, 34000 AND 36000 SERIES - TORQUE CONVERTER HOUSING .......................................................................392 TRANSMISSION C290, 34000 AND 36000 SERIES - PUMP DRIVE .....................................................................................396 TRANSMISSION C290, 34000 AND 36000 SERIES - REGULATOR VALVE AND CHARGE PUMP ................................................................398 TRANSMISSION C290, 34000 AND 36000 SERIES - FORWARD CLUTCH .................................................................................400 TRANSMISSION C290, 34000 AND 36000 SERIES - FIRST SPEED CLUTCH .............................................................................402 TRANSMISSION C290, 34000 AND 36000 SERIES - SECOND AND REVERSE SPEED CLUTCH ................................................................406 TRANSMISSION C290, 34000 AND 36000 SERIES - THIRD SPEED CLUTCH .............................................................................408 TRANSMISSION C290, 34000 AND 36000 SERIES - FOURTH SPEED CLUTCH ............................................................................412 TRANSMISSION C290, 34000 AND 36000 SERIES - DIPSTICK .......................................................................................415 TRANSMISSION C290, 34000 AND 36000 SERIES - CONTROL VALVE, ELECTRIC INCHING ................................................................416 TRANSMISSION C290, 34000 AND 36000 SERIES - CONTROL VALVE, HYDRAULIC INCHING (→ S/N D117E01617) ..........................................420 TRANSMISSION ATTACHING PARTS AND OIL FILTER C290, 34000 AND 36000 SERIES (→ S/N D117E01687X) ..............................................422 TRANSMISSION ATTACHING PARTS C290, 36000 SERIES (S/N D117E01688X →) .......................................................................424 TRANSMISSION ATTACHING PARTS AND OIL FILTER C330, 40000 SERIES (S/N D117E01771Z → C290) (S/N D117E01751Y → (C325)) .......................426 TRANSMISSION C330, 40000 SERIES - CASE AND REAR COVER ......................................................................................428 TRANSMISSION C330, 40000 SERIES - TURBINE SHAFT, STATOR SUPPORT AND OIL BAFFLE .............................................................432 TRANSMISSION C330, 40000 SERIES - TORQUE CONVERTER AND DRIVE PLATE .........................................................................434 TRANSMISSION C330, 40000 SERIES - TORQUE CONVERTER HOUSING .................................................................................436 TRANSMISSION C330, 40000 SERIES - PUMP DRIVE ...............................................................................................440 TRANSMISSION C330, 40000 SERIES - INPUT DRIVE GEARS ........................................................................................442 TRANSMISSION C330, 40000 SERIES - OUTPUT FLANGE AND SHAFT ..................................................................................444 TRANSMISSION C330, 40000 SERIES - OUTPUT SHAFT GEARS .......................................................................................446 TRANSMISSION C330, 40000 SERIES - FIRST SPEED GEARS ........................................................................................447 TRANSMISSION C330, 40000 SERIES - THIRD SPEED GEARS ........................................................................................448 TRANSMISSION C330, 40000 SERIES - FORWARD CLUTCH SHAFT .....................................................................................450 TRANSMISSION C330, 40000 SERIES - FIRST SPEED CLUTCH SHAFT .................................................................................452 TRANSMISSION C330, 40000 SERIES - SECOND AND REVERSE CLUTCH SHAFT ..........................................................................454 TRANSMISSION C330, 40000 SERIES - THIRD SPEED CLUTCH SHAFT .................................................................................456 TRANSMISSION C330, 40000 SERIES - FOURTH SPEED CLUTCH SHAFT ................................................................................458 TRANSMISSION C330, 40000 SERIES - FORWARD, REVERSE, SECOND AND FOURTH CLUTCH SHAFT .........................................................460 TRANSMISSION C330, 40000 SERIES - ELECTRIC CONTROL VALVE ...................................................................................462 TRANSMISSION C330, 40000 SERIES - MODULATOR VALVE ..........................................................................................464 TRANSMISSION C330, 40000 SERIES - REGULATING VALVE AND CHARGE PUMP .........................................................................466 Drive Axle......................................................................................................................................469 DRIVE AXLE DISC BRAKE (→ S/N D117E01723 NARROW) (→ S/N D117E01719 WIDE) ..................................................................472 DRIVE AXLE OIL COOLED BRAKE (→ S/N D117E01723 NARROW) (→ S/N D117E01719 WIDE) ............................................................476 DRIVE AXLE WET BRAKE (S/N D117E01720X ↔ S/N D117E01799A EXC. 1796 ()WIDE) (S/N D117E01724 ↔ S/N D117E01804 EXC. 1797, 1802 (Narrow)) ....480 DIFFERENTIAL................................................................................................................................484 DIFFERENTIAL................................................................................................................................488 DIFFERENTIAL CARRIER........................................................................................................................492 AXLE HOUSING................................................................................................................................496 HUB AND SHAFT...............................................................................................................................498 UNIVERSAL SHAFT.............................................................................................................................500 STEERING SYSTEM.................................................................................................................................503 STEERING....................................................................................................................................506 STEERING AXLE...............................................................................................................................510 STEERING CYLINDER...........................................................................................................................514 STEERING CONTROL VALVE......................................................................................................................516 FLOW AMPLIFIER..............................................................................................................................518 FLOW AMPLIFIER ATTACHING PARTS (→ S/N D117E01681) .........................................................................................520 FLOW AMPLIFIER ATTACHING PARTS (S/N D117E01682 →) .........................................................................................522 BRAKE SYSTEM....................................................................................................................................525 SERVICE BRAKE OIL COOLED BRAKE..............................................................................................................528 SERVICE BRAKE DISC BRAKE (→ S/N D117E01723 NARROW) (→ S/N D117E01719 WIDE) ...............................................................530 PARK BRAKE AND SERVICE BRAKE................................................................................................................532 PARK BRAKE..................................................................................................................................536 BRAKE LINES CONTROL.........................................................................................................................538 BRAKE LINES DISC BRAKE (→ S/N D117E01723 NARROW) (→ S/N D117E01719 WIDE) .................................................................540 BRAKE LINES OIL COOLED BRAKE................................................................................................................544 COOLING OIL COOLED BRAKE....................................................................................................................548 TREADLE VALVE SERVICE BRAKE.................................................................................................................550 TREADLE VALVE INCHING (→ S/N D117E01550) ..................................................................................................552 RELAY VALVE.................................................................................................................................554 SHUTTLE VALVE...............................................................................................................................556 HYDRAULIC SYSTEM................................................................................................................................557 HYDRAULIC SUPPLY AND RETURN (→ S/N D117E01681) ............................................................................................562 HYDRAULIC SUPPLY AND RETURN (S/N D117E01682 →) ............................................................................................566 HYDRAULIC VALVE MOUNTING PLATE..............................................................................................................570 HYDRAULIC LINES ATTACHMENT CONTROL..........................................................................................................573 SHUT-OFF COCK AND SEQUENCE VALVE ATTACHING PARTS (→ S/N D117E01681) .......................................................................574 HYDRAULIC LINES JUNCTION BLOCK AND TWO-SPEED VALVE..........................................................................................576 PRESSURE CHECK LINES........................................................................................................................580 ACCUMULATOR CHARGE VALVE ATTACHING PARTS (→ S/N D117E01681) ...............................................................................582 ACCUMULATOR CHARGE VALVE....................................................................................................................584 ACCUMULATOR ATTACHING PARTS.................................................................................................................586 ACCUMULATOR PISTON TYPE.....................................................................................................................588 PRESSURE REDUCING VALVE ATTACHING PARTS (→ S/N D117E01681) ................................................................................590 DIRECTIONAL CONTROL VALVE ATTACHING PARTS (→ S/N D117E01633) ..............................................................................592 DIRECTIONAL CONTROL VALVE ATTACHING PARTS (S/N D117E01634 ↔ S/N D117E01681) ...............................................................594 DIRECTIONAL CONTROL VALVE...................................................................................................................596 TWO-SPEED LIFT VALVE........................................................................................................................598 MANIFOLD ATTACHING PARTS (→ S/N D117E01681) ...............................................................................................600 MANIFOLD....................................................................................................................................602 RETURN MANIFOLD.............................................................................................................................606 HYDRAULIC TANK..............................................................................................................................608 CONTROL LIFT AND TILT.......................................................................................................................612 PILOT VALVE.................................................................................................................................616 PRESSURE REDUCING VALVE PILOT CIRCUIT (→ S/N D117E01681) ..................................................................................618 PRESSURE REDUCING VALVE PARK BRAKE (→ S/N D117E01681) .....................................................................................619 RELIEF VALVE ATTACHING PARTS (→ S/N D117E01681) ...........................................................................................620 CONTROL VALVE ATTACHING PARTS ONE FUNCTION (→ S/N D117E01681) .............................................................................622 CONTROL VALVE ATTACHING PARTS TWO FUNCTION (→ S/N D117E01681) .............................................................................626 CONTROL VALVE ATTACHING PARTS WITH ANTI-SLACK AND LIFT INTERRUPT (S/N D117E01634 ↔ S/N D117E01681) ........................................630 CONTROL VALVE ATTACHING PARTS...............................................................................................................632 CONTROL VALVE...............................................................................................................................636 CONTROL VALVE...............................................................................................................................640 SEQUENCE AND SHUTTLE VALVE ATTACHING PARTS..................................................................................................642 SOLENOID VALVE PARK BRAKE (→ S/N D117E01681) ..............................................................................................644 SOLENOID VALVE ATTACHING PARTS..............................................................................................................646 ANTI-SLACK DEVICE...........................................................................................................................648 ANTI-SLACK DEVICE AND LIFT INTERRUPT........................................................................................................650 RELIEF VALVE................................................................................................................................652 SEQUENCE VALVE DISC BRAKE (→ S/N D117E01723 NARROW) (→ S/N D117E01719 WIDE) ..............................................................654 TILT HYDRAULIC..............................................................................................................................656 TILT RELIEF VALVE...........................................................................................................................659 TILT CYLINDER...............................................................................................................................660 CONTROL VALVE ATTACHMENT (→ S/N D117E01587) ...............................................................................................662 HYDRAULIC PUMP MAIN.........................................................................................................................664 HYDRAULIC PUMP STEERING (→ S/N D117E01776Z) ...............................................................................................666 HYDRAULIC PUMP STEERING (S/N D117E01777Z →) ...............................................................................................668 SOLENOID VALVE..............................................................................................................................670 MAST-TWO STAGE VISTA............................................................................................................................673 MAST........................................................................................................................................676 LIFT........................................................................................................................................680 LIFT CYLINDER...............................................................................................................................682 LIFT CYLINDER...............................................................................................................................684 STANDARD CARRIAGE...........................................................................................................................686 STANDARD CARRIAGE HYDRAULIC.................................................................................................................690 STANDARD CARRIAGE ELECTRICAL................................................................................................................692 Attachments.....................................................................................................................................695 FIXED ATTACHMENT............................................................................................................................698 FIXED ATTACHMENT DEDICATED CARRIAGE MOUNTED.................................................................................................700 EXTENDABLE ATTACHMENT.......................................................................................................................702 CONTAINER ATTACHMENT INSTALLATION...........................................................................................................706 EXTENDABLE ATTACHMENT HYDRAULIC WITH SIDE-SHIFT CARRIAGE (→ S/N D117E01633) ...............................................................708 EXTENDABLE ATTACHMENT HYDRAULIC WITH DEDICATED CARRIAGE (→ S/N D117E01633) ................................................................712 FIXED ATTACHMENT HYDRAULIC..................................................................................................................716 DEDICATED CARRIAGE ELECTRICAL...............................................................................................................720 CONTAINER HANDLING ATTACHMENT ELECTRICAL....................................................................................................722 EXTENDABLE CONTAINER ATTACHMENT ELECTRICAL (→ S/N D117E01633) .............................................................................726 BLOCK VALVE ATTACHING PARTS - EXTENDABLE ATTACHMENT WITH DEDICATED CARRIAGE (→ S/N D117E01633) ...........................................728 TWIST LOCK..................................................................................................................................730 SLEWING CYLINDER AND ATTACHING PARTS........................................................................................................734 CYLINDER FIXED ATTACHMENT WITHOUT SLEWING...................................................................................................736 CYLINDER EXTENDABLE ATTACHMENT..............................................................................................................738 SIDE-SHIFT CYLINDER WITH DEDICATED CARRIAGE (→ S/N D117E01633) ............................................................................740 CYLINDER TWIST LOCK (→ S/N A660E01531) ....................................................................................................742 CYLINDER TWIST LOCK (S/N A660E01352 ↔ S/N D117E01633) .....................................................................................744 INDICATOR TWIST LOCK........................................................................................................................746 HOSE SHEAVE EXTENDABLE ATTACHMENT...........................................................................................................748 INTERLOCK VALVE TWIST LOCK..................................................................................................................750 RELIEF VALVE EXTENDABLE ATTACHMENT..........................................................................................................752 RELIEF VALVE TWIST LOCK AND EXTENDABLE ATTACHMENT CYLINDER..................................................................................753 FLOW VALVE EXTENDABLE ATTACHMENT............................................................................................................754 RELIEF VALVE SLEWING CYLINDER...............................................................................................................755 RELIEF VALVE SIDE-SHIFT CYLINDER - EXTENDABLE ATTACHMENT WITH DEDICATED CARRIAGE ...........................................................756 WEAR PLATE EXTENDABLE ATTACHMENT (→ S/N D117E01633) .......................................................................................758 OPTIONS.........................................................................................................................................761 TIRE AND WHEEL..............................................................................................................................764 HEADER HOSE.................................................................................................................................766 SIDE-SHIFT CARRIAGE SHEET 1 OF 2............................................................................................................770 SIDE-SHIFT CARRIAGE SHEET 2 OF 2............................................................................................................774 ELECTRICAL SIDE-SHIFT CARRIAGE (→ S/N D117E01633) .........................................................................................778 ELECTRICAL SIDE-SHIFT CARRIAGE (S/N D117E01634 →) .........................................................................................780 CONNECTOR WITH INTERNAL JUMPER SIDE-SHIFT CARRIAGE ELECTRICAL...............................................................................782 HYDRAULICS SIDE-SHIFT CARRIAGE - STANDARD MAST (→ S/N D117E01633) ........................................................................784 HYDRAULICS SIDE-SHIFT CARRIAGE - WIDE MAST (→ S/N D117E01633) ............................................................................788 HYDRAULICS SIDE-SHIFT CARRIAGE - STANDARD MAST (S/N D117E01634 →) ........................................................................792 HYDRAULICS SIDE-SHIFT CARRIAGE - WIDE MAST (S/N D117E01634 →) ............................................................................796 SIDE-SHIFT CYLINDER.........................................................................................................................800 FORK POSITIONER.............................................................................................................................802 FORK 5.5 X 12...............................................................................................................................804 CYLINDER FORK POSITIONER....................................................................................................................805 FIRE EXTINGUISHER...........................................................................................................................806 DEDICATED CARRIAGE..........................................................................................................................808 DEDICATED CARRIAGE..........................................................................................................................812 GANTRY CARRIAGE WITH POWER PILE SLOPE - SHEET 1 OF 2 (S/N D117E01634 →) ..................................................................816 GANTRY CARRIAGE WITH POWER PILE SLOPE - SHEET 2 OF 2 (S/N D117E01634 →) ..................................................................820 GANTRY CARRIAGE WITH MECHANICAL PILE SLOPE (S/N D117E01634 →) .............................................................................824 HANGER ASSEMBLY.............................................................................................................................827 STROBE LIGHT................................................................................................................................828 CYLINDER POWER PILE SLOPE...................................................................................................................830 NUMERICAL INDEX.................................................................................................................................831
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