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Hyster D007 (H165-280XL) Service Manual – PDF DOWNLOAD
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Description
Hyster D007 (H165-280XL) Service Manual – PDF DOWNLOAD
DESCRIPTION:
Hyster D007 (H165-280XL) Service Manual – PDF DOWNLOAD
SAFETY PRECAUTIONS MAINTENANCE AND REPAIR
• When lifting parts or assemblies, make sure all slings, chains, or cables are correctly
fastened, and that the load being lifted is balanced. Make sure the crane, cables, and
chains have the capacity to support the weight of the load.
• Do not lift heavy parts by hand, use a lifting mechanism.
• Wear safety glasses.
• DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or repair
on electric lift trucks.
• Disconnect the battery ground cable on internal combustion lift trucks.
• Always use correct blocks to prevent the unit from rolling or falling. See HOW TO PUT
THE LIFT TRUCK ON BLOCKS in the Operating Manual or the Periodic Maintenance
section.
• Keep the unit clean and the working area clean and orderly.
• Use the correct tools for the job.
• Keep the tools clean and in good condition.
• Always use HYSTER APPROVED parts when making repairs. Replacement parts
must meet or exceed the specifications of the original equipment manufacturer.
• Make sure all nuts, bolts, snap rings, and other fastening devices are removed before
using force to remove parts.
• Always fasten a DO NOT OPERATE tag to the controls of the unit whenmaking repairs,
or if the unit needs repairs.
• Be sure to follow the WARNING and CAUTION notes in the instructions.
• Gasoline, Liquid PetroleumGas (LPG), Compressed Natural Gas (CNG), and Diesel fuel
are flammable. Be sure to follow the necessary safety precautions when handling these
fuels and when working on these fuel systems.
• Batteries generate flammable gas when they are being charged. Keep fire and sparks
away from the area. Make sure the area is well ventilated.
TABLE OF CONTENTS:
Hyster D007 (H165-280XL) Service Manual – PDF DOWNLOAD
22002.................................................................................................................. 1 General............................................................................................................ 3 Description........................................................................................................ 3 Alternator Repair.................................................................................................. 5 Alternator Type A.............................................................................................. 5 Remove and Disassemble..................................................................................... 5 Clean...................................................................................................... 6 Assemble................................................................................................... 6 Install.................................................................................................... 7 Alternator Type B.............................................................................................. 10 Remove and Disassemble..................................................................................... 10 Clean...................................................................................................... 10 Assemble................................................................................................... 11 Install.................................................................................................... 12 General Check and Adjustment....................................................................................... 13 Low Output Check (Type A or Type B)................................................................................ 13 High Output Check (Type A or Type B)............................................................................... 15 Brushes Circuit Check.............................................................................................. 16 Delco Alternators.............................................................................................. 16 Motorola Alternators........................................................................................... 17 Diodes Check....................................................................................................... 18 Diodes Bridge Check................................................................................................ 18 Delco and Leece-Neville Alternators............................................................................ 18 Motorola Alternators........................................................................................... 18 Rotor Field Winding Check.......................................................................................... 19 Stator Windings Check.............................................................................................. 20 Voltage Regulator Check............................................................................................ 20 Troubleshooting.................................................................................................... 21 100436................................................................................................................. 23 THE FRAME.......................................................................................................... 23 GENERAL........................................................................................................ 23 DESCRIPTION.................................................................................................... 23 COUNTERWEIGHT.................................................................................................. 23 Removal.................................................................................................... 23 Installation............................................................................................... 23 Fenders. Removal........................................................................................... 24 Fenders, Installation...................................................................................... 24 Side Counterweights H13.00–16.00XL (H330–360XL)............................................................ 25 Side Counterweights, Replacement........................................................................... 25 HOOD AND AIR CLEANER........................................................................................... 25 Installation............................................................................................... 25 Removal.................................................................................................... 25 HYDRAULIC TANK................................................................................................. 27 Removal.................................................................................................... 27 Repairs, All Units......................................................................................... 27 Cleaning................................................................................................... 27 Steam Method of Cleaning................................................................................... 28 Chemical Solution Method of Cleaning....................................................................... 28 Other Methods Of Preparation For Repair.................................................................... 29 Installation............................................................................................... 29 FUEL TANK...................................................................................................... 29 Removal.................................................................................................... 29 Repairs.................................................................................................... 29 Installation............................................................................................... 29 RADIATOR....................................................................................................... 31 Removal.................................................................................................... 31 Installation............................................................................................... 31 ENGINE and TRANSMISSION........................................................................................ 31 Removal (Earlier Production Lift Trucks)................................................................... 31 Installation (Earlier Production Lift Trucks).............................................................. 33 Hyster T–50 Transmission, Removal.......................................................................... 33 Hyster T–50 Transmission, Installation..................................................................... 35 OPERATOR COMPARTMENT........................................................................................... 37 General.................................................................................................... 37 Removal.................................................................................................... 42 Installation............................................................................................... 43 Gauges and Switches........................................................................................ 43 Window Wipers.............................................................................................. 43 Window Washer Motor And Pump............................................................................... 44 Fuse Panel................................................................................................. 44 Heater Control Panel Assembly.............................................................................. 45 Blower and Core Assemblies................................................................................. 45 Door Handle Assembly....................................................................................... 48 Door Retainer Assemblies................................................................................... 48 Window Replacement......................................................................................... 49 Operator Restraint System.................................................................................. 51 LABEL REPLACEMENT.............................................................................................. 51 140046................................................................................................................. 53 General............................................................................................................ 55 Description........................................................................................................ 55 Differential Repair................................................................................................ 55 Remove......................................................................................................... 55 Disassemble.................................................................................................... 55 Assemble....................................................................................................... 55 Pinion, Bearings, and Pinion Carrier, Assemble............................................................. 55 Pinion Bearings, Adjust Preload............................................................................ 57 Pinion Carrier Shim Set, Adjust Thickness (Depth of Pinion)................................................ 57 Differential and Ring Gear, Assemble....................................................................... 59 Differential Pinion and Side Gear Assembly, Assemble....................................................... 61 Differential Gears Rotating Torque, Check.................................................................. 62 Differential and Ring Gear Assembly, Install............................................................... 63 Differential Bearings, Preload Adjust...................................................................... 64 Ring Gear, Runout Check.................................................................................... 64 Gear Clearance, Adjust..................................................................................... 65 Gear Set, Tooth Contact Pattern Check...................................................................... 65 Install into Axle Housing.................................................................................. 65 Specifications..................................................................................................... 68 General Specifications......................................................................................... 68 Rivet Installation Pressure.................................................................................... 68 Pinion Preload Pressure........................................................................................ 68 Pinion Adjustment.............................................................................................. 68 Troubleshooting.................................................................................................... 71 160054................................................................................................................. 73 INTRODUCTION....................................................................................................... 73 GENERAL........................................................................................................ 73 DESCRIPTION.................................................................................................... 73 OPERATION...................................................................................................... 73 REPAIRS............................................................................................................ 73 STEERING WHEEL AND COLUMN ASSEMBLY............................................................................. 73 TYPE "A" STEERING COLUMN ASSEMBLY.............................................................................. 75 Removal And Disassembly.................................................................................... 75 Assembly And Installation.................................................................................. 75 TYPE "A" STEERING COLUMN....................................................................................... 76 TYPE "A" STEERING COLUMN....................................................................................... 77 TYPE "B" STEERING COLUMN....................................................................................... 78 Removal And Disassembly.................................................................................... 78 Assembly And Installation.................................................................................. 78 TYPE "B" STEERING COLUMN....................................................................................... 79 Disassembly of Steering Control Unit....................................................................... 80 Cleaning of Steering Control Unit.......................................................................... 80 Assembly of Steering Control Unit.......................................................................... 82 CHECKS AND ADJUSTMENTS............................................................................................. 85 REMOVE AIR FROM THE SYSTEM..................................................................................... 85 TROUBLESHOOTING.................................................................................................... 86 600412................................................................................................................. 87 PERKINS DIESEL ENGINES, SERIES 1000................................................................................ 87 1.1 GENERAL.................................................................................................... 87 GENERAL SAFETY RULES........................................................................................... 87 Viton Seals................................................................................................ 87 1.2 DESCRIPTION................................................................................................ 90 1.3 Engine Serial Number Codes............................................................................. 90 1.4 Engine Data............................................................................................ 90 1.5 1004–4 ENGINE.......................................................................................... 91 1.6 1004–4T ENGINE......................................................................................... 91 1.7 1006–6 ENGINE.......................................................................................... 91 1.8 1006–6T ENGINE......................................................................................... 91 1.9 REMOVAL AND INSTALLATION................................................................................... 91 CYLINDER HEAD ASSEMBLY............................................................................................. 92 1.10 VALVE COVER............................................................................................... 92 1.11 Removal............................................................................................... 92 1.12 Installation.......................................................................................... 92 1.13 ROCKER ARM ASSEMBLY....................................................................................... 92 1.14 Removal............................................................................................... 92 1.15 Installation.......................................................................................... 92 1.16 Disassembly........................................................................................... 93 1.17 Inspection............................................................................................ 93 1.18 Assembly.............................................................................................. 93 1.19 VALVE CLEARANCE ADJUSTMENTS............................................................................... 93 1.20 Four Cylinder Engines................................................................................. 94 1.21 Six Cylinder Engines.................................................................................. 94 1.22 VALVE SPRINGS............................................................................................. 94 1.23 CYLINDER HEAD ASSEMBLY.................................................................................... 96 1.24 Removal............................................................................................... 96 1.25 Installation.......................................................................................... 97 1.26 VALVES AND VALVE SPRINGS..................................................................................100 1.27 Removal...............................................................................................100 1.28 Inspection............................................................................................101 1.29 Installation..........................................................................................101 1.30 VALVE GUIDES..............................................................................................101 1.31 Inspection............................................................................................101 1.32 Removal...............................................................................................102 1.33 Installation..........................................................................................102 1.34 CYLINDER HEAD AND VALVE SEATS.............................................................................102 1.35 Inspection............................................................................................102 1.36 Repair................................................................................................103 1.37 Installation Of New Valve Seats.......................................................................103 PISTON AND CONNECTING ROD ASSEMBLIES...............................................................................104 1.38 ROD BEARINGS..............................................................................................104 1.39 Removal...............................................................................................104 1.40 Installation..........................................................................................105 1.41 PISTON AND CONNECTING ROD ASSEMBLY........................................................................105 1.42 Service Note..........................................................................................105 1.43 Removal...............................................................................................105 1.44 Installation..........................................................................................106 1.45 PISTON RINGS..............................................................................................107 1.46 Removal...............................................................................................107 1.47 Inspection............................................................................................107 1.48 Installation..........................................................................................108 1.49 PISTON AND CONNECTING ROD.................................................................................109 1.50 Disassembly...........................................................................................109 1.51 Inspection............................................................................................109 1.52 Installation..........................................................................................109 1.53 PISTON COOLING JETS.......................................................................................110 1.54 Removal...............................................................................................110 1.55 Installation..........................................................................................110 CRANKSHAFT ASSEMBLY................................................................................................111 1.56 GENERAL...................................................................................................111 1.57 CRANKSHAFT PULLEY.........................................................................................111 1.58 Removal, Engines AA and AB............................................................................111 1.59 Installation, Engines AA and AB.......................................................................111 1.60 Removal, Engines YA and YB............................................................................111 1.61 Installation, Engines YA and YB.......................................................................111 1.62 REAR OIL SEAL.............................................................................................112 1.63 Replacement...........................................................................................112 1.64 MAIN BEARINGS.............................................................................................113 1.65 Removal...............................................................................................113 1.66 Installation..........................................................................................113 1.67 THRUST WASHERS............................................................................................114 1.68 Check The Axial Movement Of The Crankshaft............................................................114 1.69 Removal...............................................................................................115 1.70 Installation..........................................................................................115 1.71 CRANKSHAFT................................................................................................115 1.72 Removal...............................................................................................115 1.73 Inspection............................................................................................116 1.74 Installation..........................................................................................116 TIMING CASE AND TIMING GEARS.......................................................................................118 1.75 GENERAL...................................................................................................118 1.76 TIMING CASE COVER.........................................................................................118 1.77 Removal...............................................................................................118 1.78 Installation..........................................................................................118 1.79 FRONT OIL SEAL............................................................................................119 1.80 Removal...............................................................................................119 1.81 Installation..........................................................................................119 1.82 IDLER GEAR AND HUB........................................................................................119 1.83 Removal...............................................................................................119 1.84 Installation..........................................................................................120 1.85 GEAR FOR THE FUEL INJECTION PUMP OR THE CAMSHAFT GEAR.....................................................121 1.86 Removal...............................................................................................121 1.87 Installation..........................................................................................121 1.88 CRANKSHAFT GEAR...........................................................................................122 1.89 Removal...............................................................................................122 1.90 Installation..........................................................................................122 1.91 TIMING CASE...............................................................................................122 1.92 Removal...............................................................................................122 1.93 Installation..........................................................................................122 1.94 CAMSHAFT AND TAPPETS......................................................................................123 1.95 Removal...............................................................................................124 1.96 Installation..........................................................................................124 ENGINE BLOCK ASSEMBLY..............................................................................................125 1.97 DESCRIPTION...............................................................................................125 1.98 ENGINE BLOCK..............................................................................................125 1.99 Disassembly...........................................................................................125 1.100 Inspection...........................................................................................126 1.101 Assembly.............................................................................................126 1.102 CYLINDER LINER...........................................................................................126 1.103 Inspection...........................................................................................126 1.104 Hone.................................................................................................127 1.105 Removal..............................................................................................127 1.106 Installation.........................................................................................128 TURBOCHARGER, ENGINES AB AND YB....................................................................................129 1.107 GENERAL..................................................................................................129 1.108 Removal..............................................................................................129 1.109 Installation.........................................................................................130 1.110 Clean The Impeller And Compressor Housing............................................................130 LUBRICATION SYSTEM.................................................................................................131 1.111 GENERAL..................................................................................................131 1.112 OIL FILTER, REPLACEMENT..................................................................................131 1.113 OIL SUMP.................................................................................................132 1.114 Removal..............................................................................................132 1.115 Installation.........................................................................................132 1.116 OIL PUMP.................................................................................................132 1.117 Removal..............................................................................................132 1.118 Inspection...........................................................................................133 1.119 Installation.........................................................................................133 1.120 RELIEF VALVE.............................................................................................134 1.121 Removal..............................................................................................134 1.122 Disassembly..........................................................................................134 1.123 Inspection...........................................................................................135 1.124 Installation.........................................................................................135 FUEL SYSTEM........................................................................................................135 1.125 DESCRIPTION..............................................................................................135 1.126 CAV FUEL INJECTION PUMP..................................................................................136 1.127 Removal..............................................................................................136 1.128 Installation.........................................................................................136 1.129 CAV FUEL INJECTION PUMP, CHECKS AND ADJUSTMENTS..........................................................137 1.130 Timing Gear Marks....................................................................................137 1.131 How To Set Number 1 Piston To TDC On The Compression Stroke..........................................138 1.132 Check The Valve Timing...............................................................................138 1.133 Check The Timing Of The Fuel Injection Pump..........................................................139 1.134 Check The Timing Mark Of The Fuel Injection Pump.....................................................139 1.135 Check The Engine Timing Mark.........................................................................140 1.136 REMOVE AIR FROM THE FUEL SYSTEM..........................................................................141 1.137 Fuel Injection Pump With Vent Tube...................................................................141 1.138 Fuel Injection Pump With Vent Screw..................................................................142 1.139 FUEL FILTER (REPLACEMENT)................................................................................143 1.140 FUEL INJECTORS...........................................................................................143 1.141 Removal..............................................................................................143 1.142 Inspection...........................................................................................144 1.143 Installation.........................................................................................145 1.144 FUEL PUMP................................................................................................145 1.145 Removal..............................................................................................145 1.146 Disassembly..........................................................................................145 1.147 Assembly.............................................................................................146 1.148 Installation.........................................................................................146 1.149 Test.................................................................................................147 COOLING SYSTEM.....................................................................................................147 1.150 GENERAL..................................................................................................147 1.151 THERMOSTAT...............................................................................................147 1.152 Replacement..........................................................................................147 1.153 COOLANT PUMP.............................................................................................148 1.154 Removal..............................................................................................148 1.155 Disassembly..........................................................................................148 1.156 Assembly.............................................................................................149 1.157 Installation.........................................................................................149 1.158 FAN AND FAN DRIVE........................................................................................149 1.159 Removal..............................................................................................149 1.160 Disassembly..........................................................................................149 1.161 Assembly.............................................................................................150 1.162 Installation.........................................................................................150 1.163 OIL COOLER...............................................................................................150 1.164 Removal, Engine AB...................................................................................150 1.165 Removal, Engines YA and YB...........................................................................150 1.166 Disassembly And Assembly.............................................................................151 1.167 Installation, Engine AB..............................................................................151 1.168 Installation, Engines YA and YB......................................................................152 1.169 By–Pass Valve, Oil Cooler............................................................................152 FLYWHEEL AND FLYWHEEL HOUSING......................................................................................152 1.170 GENERAL..................................................................................................152 1.171 FLYWHEEL.................................................................................................152 1.172 Removal..............................................................................................152 1.173 Ring Gear (Replacement)..............................................................................152 1.174 Installation.........................................................................................152 1.175 FLYWHEEL HOUSING.........................................................................................153 1.176 Removal..............................................................................................153 1.177 Installation.........................................................................................153 ELECTRICAL EQUIPMENT...............................................................................................154 1.178 DRIVE BELTS..............................................................................................154 1.179 ALTERNATOR...............................................................................................155 1.180 STARTER MOTOR............................................................................................155 1.181 Removal..............................................................................................155 1.182 Installation.........................................................................................155 1.183 COLD START AID...........................................................................................155 AIR COMPRESSOR, ENGINES YA AND YB..................................................................................155 1.184 GENERAL..................................................................................................155 1.185 Air Compressor, Removal, WABCO.......................................................................155 1.186 Compressor Drive, Inspection.........................................................................156 1.187 Air Compressor, Installation, WABCO..................................................................156 1.188 Compressor Drive, Disassembly, WABCO.................................................................156 1.189 Compressor Drive, Assembly, WABCO....................................................................157 1.190 Air Compressor, Removal, BENDIX......................................................................157 1.191 Air Compressor, Installation, BENDIX.................................................................158 1.192 Compressor Drive, Disassembly, BENDIX................................................................159 1.193 Compressor Drive, Assembly, BENDIX...................................................................159 ENGINE SPECIFICATIONS..............................................................................................161 1.194 CYLINDER HEAD ASSEMBLY...................................................................................161 1.195 Cylinder Head........................................................................................161 1.196 Valve Guides.........................................................................................161 1.197 Inlet Valves.........................................................................................162 1.198 Exhaust Valves.......................................................................................162 1.199 Double Valve Springs To Outer........................................................................162 1.200 Double Valve Springs To Inner........................................................................162 1.201 Single Valve Springs.................................................................................162 1.202 Tappets..............................................................................................162 1.203 Rocker Arm Shaft.....................................................................................162 1.204 Rocker Arms And Bushings.............................................................................163 1.205 PISTON AND CONNECTING RODS...............................................................................163 1.206 Pistons, Engines AA And YA...........................................................................163 1.207 Pistons, Engines AB And YB...........................................................................163 1.208 Piston Rings, Engines AA And YA......................................................................163 1.209 Piston Rings, Engines AB And YB......................................................................163 1.210 Connecting Rods, Engines AB And YB...................................................................164 1.211 Connecting Rods, Engines AB And YB...................................................................164 1.212 Piston Pins, Engines AA And YA.......................................................................164 1.213 Piston Pins, Engines AB and YB.......................................................................164 1.214 Small End Bushings, Engines AA And YA................................................................164 1.215 Small End Bushings, Engines AB And YB................................................................164 1.216 Connecting Rod Bearings, Engines AA And YA...........................................................165 1.217 Connecting Rod Bearings, Engines AB And YB...........................................................165 1.218 Piston Cooling Jets, Engines AB And YB...............................................................165 1.219 CRANKSHAFT ASSEMBLY......................................................................................165 1.220 Crankshaft...........................................................................................165 1.221 Crankshaft Heat Treatment............................................................................165 1.222 Crankshaft Overhaul..................................................................................165 1.223 Main Bearings........................................................................................167 1.224 Crankshaft Thrust Washers............................................................................167 1.225 TIMING CASE AND DRIVE ASSEMBLY...........................................................................167 1.226 Camshaft.............................................................................................167 1.227 Camshaft Thrust Washer...............................................................................167 1.228 Camshaft Gear........................................................................................168 1.229 Gear For Fuel Injection Pump.........................................................................168 1.230 Crankshaft Gear......................................................................................168 1.231 Idler Gear And Hub...................................................................................168 1.232 ENGINE BLOCK ASSEMBLY....................................................................................168 1.233 Engine Block.........................................................................................168 1.234 Cylinder Liners......................................................................................168 1.235 TURBOCHARGER.............................................................................................169 1.236 LUBRICATION SYSTEM.......................................................................................169 1.237 Oil Pump, Engines AA And AB..........................................................................169 1.238 Oil Pump, Engines YA And YB..........................................................................169 1.239 Relief Valve.........................................................................................169 1.240 Oil Filter...........................................................................................169 1.241 FUEL SYSTEM..............................................................................................169 1.242 Cav Fuel Injection Pump..............................................................................169 1.243 FUEL INJECTORS.......................................................................................170 1.244 Fuel Pump, Engines AA And AB.........................................................................171 1.245 Fuel Pump, Engines YA And YB.........................................................................171 1.246 Fuel Filter..........................................................................................171 1.247 COOLING SYSTEM...........................................................................................171 1.248 Coolant Pump.........................................................................................171 1.249 Thermostat...........................................................................................172 1.250 Fan Drive Housing....................................................................................172 1.251 FLYWHEEL AND HOUSING.....................................................................................172 1.252 Limits for flywheel ''run out'' and alignment (total indicator reading)..............................172 1.253 ELECTRICAL EQUIPMENT.....................................................................................172 1.254 Alternator...........................................................................................172 1.255 Starter Motor........................................................................................172 1.256 Cold Start Aid.......................................................................................172 TORQUE SPECIFICATIONS..............................................................................................173 SPECIAL TOOLS......................................................................................................174 700626.................................................................................................................178 General............................................................................................................180 Description........................................................................................................181 Radiator.......................................................................................................181 Radiator Cap...................................................................................................181 Thermostat.....................................................................................................181 Water Pump.....................................................................................................182 Fan and Fan Shroud.............................................................................................182 Cooling System Checks..............................................................................................182 Radiator.......................................................................................................182 Thermostat.....................................................................................................182 Water Pump.....................................................................................................183 Exhaust Leaks..................................................................................................183 Fan and Fan Shroud.............................................................................................183 Radiator Cleaning..................................................................................................183 Drain..........................................................................................................183 Clean..........................................................................................................183 Fill...........................................................................................................184 Troubleshooting....................................................................................................185 1300437................................................................................................................187 INTRODUCTION.......................................................................................................187 GENERAL........................................................................................................187 MECHANICAL DESCRIPTION.............................................................................................188 GENERAL........................................................................................................188 TORQUE CONVERTER...............................................................................................188 Description................................................................................................188 Operation..................................................................................................188 CLUTCH ASSEMBLIES..............................................................................................188 Description................................................................................................188 Operation..................................................................................................190 HYDRAULIC OPERATION................................................................................................190 SUMP, FILTER, AND PUMP.........................................................................................190 CONTROL VALVE..................................................................................................190 Solenoid Valves............................................................................................191 Inching Spool..............................................................................................191 Direction Spools...........................................................................................192 Range Spool................................................................................................192 MODULATOR VALVE................................................................................................192 Operation..................................................................................................193 TRANSMISSION CONTROL SYSTEM....................................................................................193 Monotrol Pedal.............................................................................................193 HYDRAULIC CIRCUITS.............................................................................................193 Cooling and Lubrication....................................................................................193 NEUTRAL....................................................................................................194 FORWARD-First..............................................................................................194 REVERSE-First..............................................................................................196 Shift From First To Second Speed...........................................................................197 INCHING....................................................................................................198 1300438................................................................................................................200 INTRODUCTION.......................................................................................................200 General .......................................................................................................200 Transmission...................................................................................................200 Removal....................................................................................................200 Disassembly................................................................................................200 Cleaning...................................................................................................226 Inspection.................................................................................................226 Assembly...................................................................................................226 Installation...............................................................................................259 Control Valve..................................................................................................259 Removal....................................................................................................259 Disassembly................................................................................................260 Cleaning and Inspection....................................................................................260 Assembly...................................................................................................260 Installation...............................................................................................261 Modulator Valve................................................................................................261 Removal....................................................................................................261 Disassembly................................................................................................261 Cleaning and Inspection....................................................................................262 Assembly...................................................................................................262 Installation...............................................................................................262 Oil Pump.......................................................................................................262 Removal....................................................................................................262 Disassembly................................................................................................262 Cleaning and Inspection....................................................................................262 Assembly...................................................................................................262 Installation...............................................................................................262 Monotrol Pedal.................................................................................................262 Removal and Disassembly....................................................................................262 Assembly and Installation..................................................................................262 CHECKS AND ADJUSTMENTS.............................................................................................265 Stall Test.....................................................................................................265 Check the Oil Pressure of the Transmission.....................................................................265 Adjust the Linkages for the Transmission.......................................................................267 Linkage for the Inching/Brake Pedal........................................................................267 Linkage for the Range Lever................................................................................268 TROUBLESHOOTING....................................................................................................269 1400439................................................................................................................271 INTRODUCTION.......................................................................................................271 GENERAL........................................................................................................271 DESCRIPTION....................................................................................................271 OPERATION......................................................................................................271 REPAIRS............................................................................................................271 REMOVAL........................................................................................................271 DISASSEMBLY....................................................................................................274 ASSEMBLY AND INSTALLATION......................................................................................274 TROUBLESHOOTING....................................................................................................280 1600326................................................................................................................282 General............................................................................................................284 Description........................................................................................................284 Steering Axle Assembly Repair......................................................................................284 Steering Axle H3.50-5.00XL (H70-110XL) and S/E3.50-5.50XL (S/E70-120XL)........................................284 Remove.....................................................................................................284 Install....................................................................................................285 Steering Axle H6.00-7.00XL (H135-155XL), H8.00-16.00XL (H165-360XL), and H8.00-16.00XM (H170-360HD)............286 Remove.....................................................................................................286 Install....................................................................................................287 Wheels and Hubs Repair (All Units).................................................................................288 Remove and Disassemble.........................................................................................288 Clean..........................................................................................................288 Assembly and Install...........................................................................................288 Spindles and Bearings Repair (All Units)...........................................................................290 Remove.........................................................................................................290 Clean..........................................................................................................290 Assemble and Install...........................................................................................290 Tie Rods Repair (All Units)........................................................................................291 Remove.........................................................................................................291 Clean..........................................................................................................291 Install........................................................................................................291 Steering Cylinder Repair...........................................................................................293 Remove and Disassemble.........................................................................................293 Clean and Inspect..............................................................................................293 Assemble and Install...........................................................................................293 Troubleshooting....................................................................................................294 1600564................................................................................................................297 INTRODUCTION.......................................................................................................297 GENERAL........................................................................................................297 DESCRIPTION....................................................................................................297 STEERING WHEEL AND COLUMN ASSEMBLY.................................................................................298 GENERAL........................................................................................................298 STEERING WHEEL AND HORN....................................................................................299 Removal....................................................................................................299 Installation...............................................................................................300 STEERING CONTROL UNIT..............................................................................................300 GENERAL........................................................................................................300 DESCRIPTION....................................................................................................300 OPERATION......................................................................................................301 Load Sensing Steering......................................................................................301 REMOVAL........................................................................................................301 DISASSEMBLY....................................................................................................301 CLEANING.......................................................................................................301 ASSEMBLY AND INSTALLATION......................................................................................301 CHECKS AND ADJUSTMENTS.............................................................................................307 REMOVE AIR FROM THE SYSTEM.....................................................................................307 CHECK THE STEERING RELIEF PRESSURE.............................................................................307 TROUBLESHOOTING....................................................................................................308 1800441................................................................................................................310 INTRODUCTION.......................................................................................................310 GENERAL........................................................................................................310 DESCRIPTION....................................................................................................310 OPERATION......................................................................................................311 Service Brakes.............................................................................................311 Parking Brake..............................................................................................312 REPAIRS............................................................................................................313 AIR TANK.......................................................................................................313 Relief Valve...............................................................................................313 Drain Valve................................................................................................313 BRAKE PEDAL VALVE..............................................................................................314 Removal....................................................................................................314 Disassembly, Inspection and Assembly.......................................................................314 Installation...............................................................................................315 PARKING BRAKE VALVE............................................................................................316 Removal....................................................................................................316 Disassembly And Repair.....................................................................................316 Assembly...................................................................................................316 Installation...............................................................................................316 AIR CHAMBERS...................................................................................................316 Removal....................................................................................................316 Disassembly................................................................................................316 Inspection.................................................................................................318 Assembly...................................................................................................318 Installation...............................................................................................318 ACTUATOR ATMS..................................................................................................318 Removal....................................................................................................318 Inspection.................................................................................................319 Installation...............................................................................................319 BRAKE ASSEMBLIES...............................................................................................319 Brake Shoe Removal.........................................................................................319 Camshaft Removal...........................................................................................321 Cleaning...................................................................................................322 Inspection.................................................................................................322 Camshaft Installation......................................................................................322 Brake Shoe Installation....................................................................................323 QUICK-RELEASE VALVE............................................................................................324 CHECKS AND ADJUSTMENTS.............................................................................................324 CHECK AND ADJUST THE GOVERNOR FOR THE AIR COMPRESSOR...........................................................324 ADJUST THE BRAKE SHOES.........................................................................................324 TROUBLESHOOTING....................................................................................................325 SPECIFICATIONS.....................................................................................................327 1800442................................................................................................................329 INTRODUCTION.......................................................................................................329 GENERAL........................................................................................................329 DESCRIPTION....................................................................................................329 OPERATION......................................................................................................329 REPAIRS............................................................................................................329 REMOVAL........................................................................................................329 DISASSEMBLY....................................................................................................329 Cylinder Head..............................................................................................329 Crankcase..................................................................................................330 CLEANING.......................................................................................................331 INSPECTION.....................................................................................................331 Crankshaft.................................................................................................331 Connecting Rod.............................................................................................331 Crankshaft Bushings........................................................................................331 ASSEMBLY.......................................................................................................331 TROUBLESHOOTING....................................................................................................333 1900443................................................................................................................334 INTRODUCTION.......................................................................................................334 GENERAL........................................................................................................334 DESCRIPTION AND OPERATION......................................................................................334 Hydraulic Pump.............................................................................................337 Hydraulic Pump, Units with Empty Container Attachment......................................................337 Main Control Valve.........................................................................................337 Steering Control Unit......................................................................................338 REPAIRS............................................................................................................338 HYDRAULIC PUMP.................................................................................................338 Removal....................................................................................................338 Disassemby.................................................................................................339 Cleaning and Inspection....................................................................................340 Assembly...................................................................................................340 Installation...............................................................................................341 PRIORITY VALVE.................................................................................................341 Removal....................................................................................................341 Disassembly................................................................................................342 Cleaning and Inspection....................................................................................342 Assembly...................................................................................................342 Installation...............................................................................................342 CHECKS AND ADJUSTMENTS.............................................................................................343 CHECK THE OUTPUT OF THE PUMP...................................................................................343 CHECK THE STEERING RELIEF PRESSURE.............................................................................343 TROUBLESHOOTING....................................................................................................343 SPECIFICATIONS.....................................................................................................345 2000444................................................................................................................347 INTRODUCTION.......................................................................................................347 GENERAL........................................................................................................347 DESCRIPTION....................................................................................................347 OPERATION......................................................................................................348 Lift Section...............................................................................................349 Tilt Section...............................................................................................351 Relief Valves..............................................................................................351 REPAIRS............................................................................................................352 REMOVAL AND DIASSEMBLY.........................................................................................352 CLEANING AND INSPECTION........................................................................................352 ASSEMBLY.......................................................................................................353 INSTALLATION...................................................................................................353 CHECKS AND ADJUSTMENTS.............................................................................................353 PRESSURE RELIEF VALVES.........................................................................................353 Primary Relief Valve.......................................................................................353 Secondary Relief Valve.....................................................................................354 Relief Valves for Extend/Retract Circuit...................................................................354 ADJUST THE CONTROL LEVERS......................................................................................355 TROUBLESHOOTING....................................................................................................356 SPECIFICATIONS.....................................................................................................357 2100102................................................................................................................358 INTRODUCTION.......................................................................................................358 GENERAL........................................................................................................358 DESCRIPTION AND OPERATION......................................................................................358 Tilt Forward...............................................................................................358 Tilt Backward..............................................................................................359 REPAIRS............................................................................................................361 REMOVAL........................................................................................................361 DISASSEMBLY....................................................................................................361 CLEANING.......................................................................................................361 ASSEMBLY.......................................................................................................361 INSTILLATION...................................................................................................362 TROUBLESHOOTING....................................................................................................362 2100103................................................................................................................363 General............................................................................................................365 Description........................................................................................................365 Tilt Cylinder......................................................................................................365 Remove.........................................................................................................365 Disassemble....................................................................................................365 Clean..........................................................................................................365 Assemble.......................................................................................................365 Tilt Cylinders with O-Ring or Single-Lip Seals.............................................................365 Tilt Cylinders for XM and XMS Models.......................................................................367 Tilt Cylinders for H700-800A and Early Model H700-920B.....................................................368 Install........................................................................................................369 Tilt Cylinders Using Chevron Packing.......................................................................370 Install................................................................................................371 Tilt Cylinder Leak Check...........................................................................................373 Tilt Cylinder Stroke and Mast Tilt Angle Adjustment................................................................374 Torque Specifications..............................................................................................374 Piston Rod Nut.................................................................................................374 Retainer.......................................................................................................376 Troubleshooting....................................................................................................377 2200106................................................................................................................380 General............................................................................................................382 Description and Operation..........................................................................................382 Starter Repair.....................................................................................................384 Remove.........................................................................................................384 Disassemble....................................................................................................384 Clean..........................................................................................................385 Assemble.......................................................................................................385 Install........................................................................................................386 General Checks and Adjustments.....................................................................................386 Troubleshooting....................................................................................................389 2200143................................................................................................................393 INTRODUCTION.......................................................................................................393 GENERAL........................................................................................................393 DESCRIPTION........................................................................................................393 GENERAL........................................................................................................393 STEERING COLUMN GAUGES, METERS AND INDICATORS..................................................................396 LED DISPLAY PANEL..............................................................................................396 Battery Discharge Indicators...............................................................................396 Brush Wear Indicators......................................................................................397 Motor Temperature Indicators...............................................................................398 "LX" SERIES DISPLAY PANEL......................................................................................399 Hourmeter Functions........................................................................................400 Battery Indicator Function.................................................................................400 Status Code Function.......................................................................................400 "ZX" SERIES DISPLAY PANELS.....................................................................................400 Display Panel..............................................................................................401 Basic Display Panels.......................................................................................401 Performance Display........................................................................................403 Brush Wear Indicators......................................................................................406 CHECKS AND ADJUSTMENTS.............................................................................................406 GENERAL........................................................................................................406 REPLACEMENT........................................................................................................407 GENERAL........................................................................................................407 METER REPLACEMENT..............................................................................................407 SENDER REPLACEMENT.............................................................................................408 Fuel Level Sender..........................................................................................408 Pressure And Temperature Sender............................................................................408 I.T.W. DISPLAY PANEL...........................................................................................409 Removal....................................................................................................409 DISPLAY PANELS FOR THE EV - 100/200ZX MOTOR CONTROLLERS, COLUMN MOUNT..........................................410 Removal....................................................................................................410 Replacing Display Panel Assembly...........................................................................410 Indicator LEDs.............................................................................................410 Battery Indicators.........................................................................................410 Digital Display (Performance Disply Panel Only)............................................................410 Status Code Or Performance Level Switches And Indicator LEDs (Performance Display Panel Only)..............410 Replacing Parts Of The Basic Display Panel.................................................................411 Replacing Parts Of The Performance Display Panel...........................................................413 DISPLAY PANELS FOR THE EV-100/200ZX MOTOR CONTROLLERS, DASH MOUNT..............................................413 Removal And Replacement....................................................................................413 SPECIFICATIONS.....................................................................................................414 TROUBLESHOOTING....................................................................................................415 2200144................................................................................................................416 ELECTRICAL WARNING DEVICES.........................................................................................416 GENERAL........................................................................................................416 DESCRIPTION....................................................................................................416 Operator Controlled Horns..................................................................................416 System Warning Lights, Buzzers and Bells...................................................................416 Reverse Warning Horns......................................................................................417 Warning Lights.............................................................................................417 REPLACEMENT....................................................................................................418 General....................................................................................................418 Replacing Horns or Bells...................................................................................418 Replacing Horn Relay or Buzzer.............................................................................418 Replacing Warning Lights...................................................................................418 Light Assemblies...........................................................................................419 Replacing Flashing Units...................................................................................419 4000135................................................................................................................420 Safety Procedures When Working Near Mast...........................................................................422 General............................................................................................................427 Description........................................................................................................427 Lowering Control Valve.........................................................................................427 Cylinders (General)............................................................................................430 Cylinders (H520-620B, H700-800A)...............................................................................430 Retainer, Install..........................................................................................430 Cylinders (H360-460B)..........................................................................................432 Cylinders (Two-Speed)..........................................................................................435 Lift Cylinder Repair...............................................................................................436 Lift Cylinder Removal Without Removing Mast....................................................................436 Standard Masts With Main Lift Cylinders Fastened to Crossmember of Inner Mast..............................436 Standard and Full Free-Lift Masts With Lift Cylinder Fastened to Crosshead.................................437 Masts That Have Two Cylinders, Main Lift Cylinder and Free-Lift Cylinder...................................438 Disasemble.....................................................................................................438 Assemble.......................................................................................................438 Lift Cylinder Installation in Mast.............................................................................440 Standard Masts With Main Lift Cylinder Fastened to Crossmember of Inner Mast...............................440 Standard and Full Free-Lift Masts With Lift Cylinder Fastened to Crosshead.................................440 Chevron-Style Packing..........................................................................................440 Chevron-Style Packing Installation on Piston...............................................................441 Chevron-Style Packing Installation in Packing Gland........................................................443 Lift Cylinders for Vista Masts.....................................................................................444 Description....................................................................................................444 Lowering Control Valve.....................................................................................444 Remove.........................................................................................................446 Disassemble....................................................................................................447 Assemble.......................................................................................................448 Install........................................................................................................449 Main Lift Cylinders........................................................................................449 Free-Lift Cylinder.........................................................................................449 Lift System Leak Check.............................................................................................449 Specifications.....................................................................................................450 Troubleshooting....................................................................................................451 4000445................................................................................................................454 General............................................................................................................456 Description........................................................................................................456 Safety Procedures When Working Near Mast...........................................................................457 Operation..........................................................................................................459 Two-Stage Mast.................................................................................................459 Three-Stage Mast...............................................................................................459 Forks Repair.......................................................................................................461 Remove.........................................................................................................461 Install........................................................................................................461 Carriage Repair....................................................................................................461 Remove.........................................................................................................461 Sideshift Carriage, Disassemble................................................................................461 Sideshift Carriage, Assemble...................................................................................463 Sideshift Cylinder, Disassemble................................................................................465 Sideshift Cylinder, Assemble...................................................................................465 Fork Positioner Cylinder, Disassemble..........................................................................466 Fork Positioner Cylinder, Assemble.............................................................................467 Install........................................................................................................468 Mast Repairs.......................................................................................................468 Remove.........................................................................................................468 Two-Stage Mast, Disassemble....................................................................................468 Three-Stage Mast, Disassemble..................................................................................472 Clean and Inspect..............................................................................................474 Two-Stage Mast, Assemble.......................................................................................474 Three-Stage Mast, Assemble.....................................................................................477 Install........................................................................................................480 Lift Cylinders Description.........................................................................................481 Piston-Type Cylinders..........................................................................................482 Displacement-Type Cylinders....................................................................................482 All Lift Cylinders Repair..........................................................................................482 Remove.........................................................................................................484 Disassemble....................................................................................................484 Clean and Inspect..............................................................................................484 Assemble.......................................................................................................484 Install........................................................................................................485 Mast Operation Check...............................................................................................485 Lift and Tilt System Leak Checks...................................................................................485 Lift System....................................................................................................485 Tilt System....................................................................................................486 Tilt Cylinder Stroke and Backward Tilt Angle Adjustment............................................................486 Lift Chain Adjustment..............................................................................................487 Mast Adjustment....................................................................................................487 Bearing Blocks.................................................................................................487 Wear Plates....................................................................................................488 Load Roller Adjustments........................................................................................488 Carriage Adjustments...............................................................................................490 Troubleshooting....................................................................................................492 8000231................................................................................................................495 General............................................................................................................497 Nomenclature, Threads..........................................................................................497 Strength Identification........................................................................................498 Fastener Torque Tables.........................................................................................502 Conversion Table...............................................................................................504 8000433................................................................................................................506 INTRODUCTION.......................................................................................................506 GENERAL........................................................................................................506 HOW TO MOVE A DISABLED LIFT TRUCK..............................................................................506 How to Tow the Lift Truck..................................................................................506 HOW TO PUT A LIFT TRUCK ON BLOCKS..............................................................................507 How to Raise the Drive Tires...............................................................................507 How to Raise the Steering Tires............................................................................507 TABLE 1. MAINTENANCE SCHEDULE..................................................................................509 MAINTENANCE SCHEDULE, EMPTY CONTAINER ATTACHMENT...............................................................511 MAINTENANCE PROCEDURES.............................................................................................512 EVERY 8 HOURS OR DAILY.............................................................................................512 HOW TO MAKE THE CHECKS WITH THE ENGINE STOPPED.................................................................512 Tires and Wheels...........................................................................................512 Forks......................................................................................................513 Forks, Adjustment..........................................................................................513 Forks, Removal.............................................................................................513 Forks, Installation........................................................................................513 Inspection of Forks, Mast and Lift Chains..................................................................514 SAFETY LABELS..................................................................................................514 Operator Restraint System..................................................................................515 Steering Column Latch......................................................................................515 Drive Belts................................................................................................515 Cooling System.............................................................................................515 Check For Fuel, Oil Or Coolant Leaks.......................................................................515 Hydraulic System...........................................................................................516 Engine Oil.................................................................................................516 Fuel System................................................................................................516 Primary Fuel Filter........................................................................................517 Battery....................................................................................................517 Pre–Cleaner for Air Filter.................................................................................517 Air Filter.................................................................................................517 HOW TO MAKE THE CHECKS WITH THE ENGINE RUNNING.................................................................517 Gauges, Lights, Horn and Fuses,............................................................................518 Control Levers and Pedals..................................................................................519 Transmission Oil...........................................................................................519 Lift System Operation......................................................................................519 Brakes.....................................................................................................519 Steering System............................................................................................519 EVERY 150 HOURS OR MONTHLY.........................................................................................520 LIFT CHAINS, LUBRICATION.......................................................................................520 LIFT CHAIN ADJUSTMENTS.........................................................................................520 AIR TANKS......................................................................................................520 DRIVE SHAFT....................................................................................................520 STEERING AXLE..................................................................................................521 WHEEL NUTS.....................................................................................................521 SHAFTS FOR BRAKE ACTUATORS.....................................................................................521 DRIVE AXLE AND DIFFERENTIAL....................................................................................521 HYDRAULIC TANK BREATHER........................................................................................521 AIR FILTER, HEATER.............................................................................................521 EVERY 350 HOURS OR TWO MONTHS......................................................................................521 ENGINE OIL AND FILTER..........................................................................................521 BRAKE ACTUATOR ARMS............................................................................................521 DRIVE BELTS....................................................................................................521 MAST...........................................................................................................522 EMPTY CONTAINER ATTACHMENT.....................................................................................523 GENERAL LUBRICATION............................................................................................523 FORKS, CHECK FOR WEAR AND DAMAGE...............................................................................523 LIFT CHAINS, CHECK FOR WEAR....................................................................................523 FUEL SYSTEM....................................................................................................524 Idle Speed.................................................................................................524 Governor Speed (Diesel)....................................................................................524 Governor Speed (GM V8).....................................................................................525 Carburetor Adjustments (GM V8).............................................................................525 Power Mixture Adjustment...................................................................................526 EVERY 1000 HOURS OR SIX MONTHS.....................................................................................526 CHANGE THE TRANSMISSION OIL AND FILTER.........................................................................526 FINAL FUEL FILTERS, DIESEL.....................................................................................526 Remove Air from the Diesel Fuel System.....................................................................526 Fuel Injection Pump With Vent Tube.........................................................................526 Fuel Injection Pump Without Vent Tube......................................................................527 FUEL INJECTION PUMP TIMING.....................................................................................528 VALVE ADJUSTMENT...............................................................................................528 IGNITION SYSTEM, GM V8.........................................................................................528 EVERY 2000 HOURS OR YEARLY.........................................................................................529 HYDRAULIC SYSTEM...............................................................................................529 Change the Hydraulic Oil Filter............................................................................529 Change the Hydraulic Oil...................................................................................529 DIFFERENTIAL AND DRIVE AXLE....................................................................................529 EMPTY CONTAINER ATTACHMENT.....................................................................................530 WHEEL BEARINGS.................................................................................................530 Steer Wheels...............................................................................................530 Drive Wheels...............................................................................................530 SERVICE BRAKES.................................................................................................530 Cleaning Procedures:.......................................................................................530 GENERAL PROCEDURES.................................................................................................531 CHECK THE FUEL INJECTORS.......................................................................................531 SAFETY PROCEDURES WHEN WORKING NEAR THE MAST.......................................................................532 TABLE 2. ALLOWABLE MAST MOVEMENT FROM INTERNAL LEAKAGE.........................................................533 CHECK FOR LEAKS IN THE LIFT AND TILT SYSTEM....................................................................533 Lift System................................................................................................533 Tilt System................................................................................................533 WELDING REPAIRS................................................................................................534 TIRES AND WHEELS...................................................................................................534 REMOVE THE WHEELS FROM THE LIFT TRUCK..........................................................................534 PNEUMATIC TIRES................................................................................................534 Remove the Tire from the Wheel.............................................................................534 Install the Tire on the Wheel..............................................................................535 ADD AIR TO THE TIRES...........................................................................................536 SOLID RUBBER TIRES.............................................................................................537 Remove the Tire from the Wheel.............................................................................537 Install the Tire on the Wheel..............................................................................538 INSTALL THE WHEELS.............................................................................................539 8000447................................................................................................................540 LIFT TRUCK WEIGHTS.................................................................................................540 CAPACITIES.........................................................................................................540 ENGINE SPECIFICATIONS, PERKINS DIESEL..............................................................................541 ENGINE SPECIFICATIONS, GM V8.......................................................................................541 HYDRAULIC SYSTEM...................................................................................................542 ELECTRICAL SYSTEM..................................................................................................542 TIRE SIZES.........................................................................................................542 MAST SPEEDS, PERKINS DIESEL........................................................................................543 MAST SPEEDS, GM V8.................................................................................................543 TORQUE SPECIFICATIONS, PERKINS DIESEL..............................................................................544 TORQUE SPECIFICATIONS GM V8........................................................................................545 TORQUE SPECIFICATIONS..............................................................................................546 TRANSMISSION PRESSURES.............................................................................................548 HYSTER T-50 TRANSMISSION PRESSURES.................................................................................549 8000448................................................................................................................550 INTRODUCTION.......................................................................................................550 GENERAL........................................................................................................550 DESCRIPTION....................................................................................................550 FIGURE 1. AIR SYSTEM SCHEMATIC (WITHOUT AUTOSHIFT).............................................................551 FIGURE 2. AIR SYSTEM SCHEMATIC (WITH AUTOSHIFT)................................................................552 FIGURE 3. ELECTRICAL SYSTEM SCHEMATIC, DIESEL (WITHOUT AUTOSHIFT OR SSFP OPTIONS)..............................554 FIGURE 4. ELECTRICAL SYSTEM SCHEMATIC, H165-360, DIESEL (WITH AUTOSHIFT AND SSFP OPTIONS)......................556 FIGURE 5. ELECTRICAL SYSTEM SCHEMATIC, H165-360, DIESEL (AUTOSHIFT OPTION ONLY)................................558 FIGURE 6. ENGINE COMPARTMENT HARNESS H165-360, DIESEL (WITH AUTOSHIFT).........................................559 FIGURE 7. ENGINE COMPARTMENT HARNESS H165-360, DIESEL (WITHOUT AUTOSHIFT)......................................560 FIGURE 8. ELECTRICAL SYSTEM SCHEMATIC, GM V8 ..................................................................562 FIGURE 9. ELECTRICAL SCHEMATIC FOR THE EMPTY CONTAINER ATTACHMENT (H330-360XL-EC)..............................564 FIGURE 10. ELECTRICAL SCHEMATIC FOR LIGHTS (U.S.)..............................................................565 FIGURE 11. ELECTRICAL SCHEMATIC FOR LIGHTS (EUROPE)............................................................566 FIGURE 12. ELECTRICAL SYSTEM SCHEMATIC, H165-360 (DUAL FUNCTION SIDE SHIFT FORK POSITION OPTION)...............567 FIGURE 13. HYDRAULIC SYSTEM SCHEMATIC - U.S., WITHOUT LOAD SENSING CIRCUIT.....................................569 FIGURE 14. HYDRAULIC SYSTEM SCHEMATIC - U.S., WITH LOAD SENSING CIRCUIT........................................570 FIGURE 15. HYDRAULIC SYSTEM SCHEMATIC - EC; WITHOUT LOAD SENSING CIRCUIT, WITH TWO SPEED HOIST.................571 FIGURE 16. HYDRAULIC SYSTEM SCHEMATIC - EC; WITH LOAD SENSING CIRCUIT, WITHOUT TWO SPEED HOIST.................572 FIGURE 17. TRANSMISSION HYDRAULIC SCHEMATIC....................................................................573 FIGURE 18. TRANSMISSION SCHEMATIC, HYSTER T-50 (INSTALLED IN LIFT TRUCKS MANUFACTURED AFTER FEBRUARY 1993) ....574
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