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Hyster E30-40XN (A269) Parts Manual – PDF DOWNLOAD
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Hyster E30-40XN (A269) Parts Manual – PDF DOWNLOAD
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Description
Hyster E30-40XN (A269) Parts Manual – PDF DOWNLOAD
DESCRIPTION:
Hyster E30-40XN (A269) Parts Manual – PDF DOWNLOAD
HOW TO USE THE ILLUSTRATED PARTS MANUAL :
- This parts manual describes and illustrates assemblies, subassemblies, and detail parts needed for service replacement.
- The different constructions are indicated by keys and footnotes. The callouts correspond to descriptions found on the next page.
HOW TO FIND THE DESIRED PART NUMBER
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
2. Turn to the section you chose. Use the Section Table of Contents to determine the assembly which would normally contain the part required. Then locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
4. Locate the assembly the required part is used on and turn to the page indicated for that assembly. Then locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 12-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 12-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
6. Parts Supersession Information. Part numbers that have this history will be displayed in the parts list in the order that they were superseded (from oldest to newest). The superseded part numbers will be shown with a line through them.
- Five periods in the PART NO. column (. . . . .) indicate that the part is either Not Serviced Separately or there is a reference to another figure. A figure reference is denoted by a pointing hand followed by a figure number in the DESCRIPTION column (FFigure 10)
7. Keys are used to show two or more similar assemblies, RH and LH assembly parts, etc. Select the appropriate key, “A”, “B”, “C”, “D”, or “E” and the corresponding quantity column to find the required parts. Two periods in the QTY column (..) indicate that the part is not used for that assembly.
TABLE OF CONTENTS:
Hyster E30-40XN (A269) Parts Manual – PDF DOWNLOAD
Frame............................................................................................... 19 HOOD............................................................................................ 22 OPERATOR MODULE................................................................................. 24 FLOORPLATES AND COVERS.......................................................................... 26 OVERHEAD GUARD.................................................................................. 28 OVERHEAD GUARD DRIVE THRU RACK.................................................................. 30 OVERHEAD GUARD WITH INBOARD TAIL LIGHTS......................................................... 32 COUNTERWEIGHT................................................................................... 34 COUNTERWEIGHT COVERS............................................................................ 36 FENDER.......................................................................................... 38 STEERING COLUMN COVERS.......................................................................... 40 BATTERY SPACERS AND ROLLERS..................................................................... 42 BATTERY SPACERS AND ROLLERS..................................................................... 46 LABELS SHEET 1 OF 2............................................................................. 50 LABELS SHEET 2 OF 2............................................................................. 52 LABELS HYDRAULIC CONTROL FUNCTIONS.............................................................. 54 NON SUSPENSION SEAT WITHOUT ELECTRONIC CONTROLS - WITH BOLT IN SENSOR .......................... 56 NON SUSPENSION SEAT WITHOUT ELECTRONIC CONTROLS - WITH SNAP IN SENSOR .......................... 58 NON SUSPENSION SEAT WITHOUT ELECTRONIC CONTROLS - WITH SNAP IN SENSOR .......................... 60 NON SUSPENSION SEAT ASSEMBLY.................................................................... 62 SEATS FULL SUSPENSION - SHEET 1 OF 2 ........................................................... 64 SEATS FULL SUSPENSION - SHEET 2 OF 2 ........................................................... 68 ARMREST SLIDER ASSEMBLY......................................................................... 70 LOAD BACKREST EXTENSION......................................................................... 72 FORKS........................................................................................... 74 FORKS OPTIONAL.................................................................................. 75 FORKS BOLZONI OPTIONAL.......................................................................... 76 ELECTRICAL SYSTEM................................................................................... 77 ELECTRICAL ARRANGEMENT.......................................................................... 82 BATTERY CABLES.................................................................................. 84 BATTERY CABLES WITH RAPID CHARGE OPTION......................................................... 86 POWER CABLES.................................................................................... 88 CONTACTOR ASSEMBLY.............................................................................. 90 CONTACTOR UL-E.................................................................................. 92 CONTACTOR UL-EE................................................................................. 94 CONTROL PANEL STANDARD PERFORMANCE - 36/48v .................................................... 96 VEHICLE SYSTEM MANAGER.......................................................................... 98 AUXILIARY KEYSWITCH............................................................................. 99 DISPLAY.........................................................................................100 DISPLAY LOW MOUNT...............................................................................102 LIGHTS FRONT AND REAR WORK AND STROBE - ONBOARD REAR MOUNT .....................................104 LIGHTS INBOARD REAR LIGHTS......................................................................108 MINI-LEVER CONTROLS 3 FUNCTION..................................................................112 MINI-LEVER CONTROLS 4 FUNCTION..................................................................114 WIRE HARNESS (MAIN) MANUAL HYDRAULIC - SHEET 1 OF 3 (→ 10/2013) ..............................116 WIRE HARNESS (MAIN) MANUAL HYDRAULIC - SHEET 2 OF 3 (→ 10/2013) ..............................120 WIRE HARNESS (MAIN) MANUAL HYDRAULIC - SHEET 3 OF 3 (→ 10/2013) ..............................124 WIRE HARNESS (MAIN) MANUAL HYDRAULIC - SHEET 1 OF 3 (10/2013 →) ..............................126 WIRE HARNESS (MAIN) MANUAL HYDRAULIC - SHEET 2 OF 3 (10/2013 →) ..............................130 WIRE HARNESS (MAIN) MANUAL HYDRAULIC - SHEET 3 OF 3 (10/2013 →) ..............................134 WIRE HARNESS (MAIN) ELECTRO-HYDRAULIC - SHEET 1 OF 3 (→ 10/2013) .............................136 WIRE HARNESS (MAIN) ELECTRO-HYDRAULIC - SHEET 2 OF 3 (→ 10/2013) .............................140 WIRE HARNESS (MAIN) ELECTRO-HYDRAULIC - SHEET 3 OF 3 (→ 10/2013) .............................142 WIRE HARNESS (MAIN) ELECTRO-HYDRAULIC - SHEET 1 OF 3 (10/2013 →) .............................144 WIRE HARNESS (MAIN) ELECTRO-HYDRAULIC - SHEET 2 OF 3 (10/2013 →) .............................148 WIRE HARNESS (MAIN) ELECTRO-HYDRAULIC - SHEET 3 OF 3 (10/2013 →) .............................150 WIRE HARNESS EMERGENCY DISCONNECT...............................................................152 WIRE HARNESS SEAT - MANUAL HYDRAULICS ..........................................................153 WIRE HARNESS SEAT WITH MANUAL HYDRAULICS - WITH SEAT BELT SEQUENCE MODULE ......................154 WIRE HARNESS SEAT - E-HYDRAULIC ................................................................156 WIRE HARNESS SEAT WITH E-HYDRAULICS - WITH SEAT BELT SEQUENCE MODULE ...........................158 WIRE HARNESS STEERING COLUMN....................................................................160 WIRE HARNESS RH LIGHT WITH STANDARD DISPLAY - EARLY PRODUCTION .................................162 WIRE HARNESS RH LIGHT WITH STANDARD DISPLAY - LATE PRODUCTION (→ 10/2013) ....................164 WIRE HARNESS RH LIGHT WITH STANDARD DISPLAY - WITHOUT TURN SIGNALS-LOW MOUNT (10/2013 →) .....165 WIRE HARNESS RH LIGHT WITH STANDARD DISPLAY - WITHOUT TURN SIGNALS-HIGH MOUNT (10/2013 →) ....166 WIRE HARNESS RH LIGHT WITH FREEZER DISPLAY - EARLY PRODUCTION ..................................168 WIRE HARNESS RH LIGHT WITH FREEZER DISPLAY - LATE PRODUCTION (→ 10/2013) .....................170 WIRE HARNESS RH LIGHT WITH FREEZER DISPLAY - WITH TURN SIGNALS-LOW MOUNT (10/2013 →) .........172 WIRE HARNESS RH LIGHT WITH FREEZER DISPLAY - WITH TURN SIGNALS-HIGH MOUNT (10/2013 →) ........173 WIRE HARNESS FRONT SWITCH.......................................................................174 WIRE HARNESS BACK-UP ALARM AND STROBE...........................................................175 WIRE HARNESS LIGHTS CHASSIS - MAIN .............................................................176 WIRE HARNESS LEFT HAND LIGHT HARNESS - STANDARD OVERHEAD GUARD (→ 10/2013) ...................178 WIRE HARNESS LEFT HAND LIGHT HARNESS - DRIVE-THRU RACK OVERHEAD GUARD (→ 10/2013) ............180 WIRE HARNESS LEFT HAND LIGHT HARNESS - STANDARD AND DTR OVERHEAD GUARD (10/2013 →) ...........182 WIRE HARNESS JUMPER.............................................................................184 DRIVE UNIT..........................................................................................185 DRIVE AXLE ATTACHING PARTS......................................................................188 DRIVE AXLE AND HOUSING..........................................................................190 DRIVE AXLE HUB..................................................................................194 TRACTION MOTOR..................................................................................196 DRIVE TIRES AND WHEELS..........................................................................198 STEERING SYSTEM.....................................................................................199 STEER AXLE AND ATTACHING PARTS..................................................................202 STEERING CYLINDER...............................................................................204 STEERING ACCUMULATOR............................................................................205 STEER TIRES AND WHEELS..........................................................................206 STEERING WHEEL AND COLUMN FIXED.................................................................207 STEERING WHEEL AND COLUMN TELESCOPIC............................................................208 STEERING COLUMN ASSEMBLY FIXED (→ 10/2013) ....................................................209 STEERING COLUMN ASSEMBLY FIXED (10/2013 →) ....................................................210 STEERING COLUMN ASSEMBLY TELESCOPIC (→ 10/2013) ...............................................212 STEERING COLUMN ASSEMBLY TELESCOPIC (10/2013 →) ...............................................213 STEER PUMP ASSEMBLY.............................................................................214 BRAKE/ACCELERATOR SYSTEM............................................................................217 ACCELERATOR PEDAL STANDARD......................................................................220 ACCELERATOR PEDAL MONOTROL......................................................................221 PARK BRAKE......................................................................................222 PARK BRAKE AUTOMATIC............................................................................224 BRAKE PEDAL LINKAGE.............................................................................226 BRAKE MASTER CYLINDER ASSEMBLY..................................................................228 BRAKE ASSEMBLY..................................................................................230 HYDRAULIC SYSTEM....................................................................................233 HYDRAULIC SUPPLY AND RETURN.....................................................................236 HYDRAULIC TANK AND ATTACHING PARTS..............................................................238 HYDRAULIC FILTER HOUSING........................................................................240 HYDRAULIC PUMP AND MOTOR........................................................................242 PUMP MOTOR ASSEMBLY.............................................................................244 HYDRAULIC PUMP 22 CC............................................................................246 HYDRAULIC HOSES STEERING........................................................................248 HYDRAULIC HOSES HOIST, TILT AND AUXILIARY.......................................................250 MANUAL CONTROL LEVERS...........................................................................252 HYDRAULIC CONTROL VALVE FITTINGS MANUAL.........................................................256 HYDRAULIC CONTROL VALVE MANUAL - 3 AND 4 FUNCTION ..............................................258 INLET SECTION MANUAL HYDRAULIC CONTROL VALVE....................................................262 LIFT/TILT/AUXILIARY SECTION MANUAL HYDRAULIC CONTROL VALVE......................................264 POSITIONER SENSOR MANUAL HYDRAULIC CONTROL VALVE................................................266 OUTLET SECTION MANUAL HYDRAULIC CONTROL VALVE...................................................267 TIE RODS MANUAL HYDRAULIC CONTROL VALVE.........................................................268 HYDRAULIC CONTROL VALVE AND FITTINGS ELECTRO-HYDRAULIC (→ S/N A269N01501) .....................270 HYDRAULIC CONTROL VALVE AND FITTINGS ELECTRO-HYDRAULIC (S/N A269N01502 →) .....................272 HYDRAULIC CONTROL VALVE ELECTRO-HYDRAULIC - 3 AND 4 FUNCTION ...................................274 INLET SECTION ELECTRO-HYDRAULIC CONTROL VALVE...................................................276 LIFT/TILT/AUXIILIARY SECTION ELECTRO-HYDRAULIC CONTROL VALVE....................................278 TIE RODS ELECTRO-HYDRAULIC CONTROL VALVE........................................................280 TILT CYLINDER AND MAST INSTALLATION.............................................................282 TILT CYLINDER...................................................................................284 Mast-Two Stage Limited Free-Lift....................................................................287 OUTER MAST TWO STAGE LIMITED FREE-LIFT..........................................................290 INNER MAST TWO STAGE LIMITED FREE-LIFT..........................................................292 MAIN LIFT TWO STAGE LIMITED FREE-LIFT...........................................................294 MAIN LIFT CYLINDER RIGHT HAND - TWO STAGE LIMITED FREE-LIFT ....................................296 MAIN LIFT CYLINDER LEFT HAND - TWO STAGE LIMITED FREE-LIFT .....................................298 CARRIAGE TWO STAGE LIMITED FREE-LIFT............................................................300 HEADER HOSES TWO STAGE LIMITED FREE-LIFT........................................................302 Mast-Three Stage Full Free-Lift.....................................................................305 OUTER MAST THREE STAGE FULL FREE-LIFT...........................................................308 INTERMEDIATE MAST THREE STAGE FULL FREE-LIFT....................................................310 INNER MAST THREE STAGE FULL FREE-LIFT...........................................................312 MAIN LIFT THREE STAGE FULL FREE-LIFT............................................................314 MAIN LIFT CYLINDER THREE STAGE FULL FREE-LIFT - RIGHT HAND .....................................316 MAIN LIFT CYLINDER THREE STAGE FULL FREE-LIFT - LEFT HAND ......................................318 FREE-LIFT THREE STAGE FULL FREE-LIFT............................................................320 FREE-LIFT CYLINDER THREE STAGE FULL FREE-LIFT...................................................324 CARRIAGE THREE STAGE FULL FREE-LIFT.............................................................326 HEADER HOSE THREE STAGE FULL FREE-LIFT.........................................................328 Mast-Two Stage Full Free-Lift.......................................................................331 OUTER MAST TWO STAGE FULL FREE-LIFT.............................................................334 INNER MAST TWO STAGE FULL FREE-LIFT.............................................................336 MAIN LIFT TWO STAGE FULL FREE-LIFT..............................................................338 MAIN LIFT CYLINDER RIGHT HAND - TWO STAGE FULL FREE-LIFT .......................................340 MAIN LIFT CYLINDER LEFT HAND - TWO STAGE FULL FREE-LIFT ........................................342 FREE-LIFT TWO STAGE FULL FREE-LIFT..............................................................344 FREE-LIFT CYLINDER TWO STAGE FULL FREE-LIFT.....................................................348 CARRIAGE TWO STAGE FULL FREE-LIFT...............................................................350 HEADER HOSE TWO STAGE FULL FREE- LIFT (→ 3/2011) ..............................................352 HEADER HOSE TWO STAGE FULL FREE- LIFT (3/2011 ↔ 10/2012) ......................................356 HEADER HOSE TWO STAGE FULL FREE- LIFT (10/2012 →) .............................................360 OPTIONS.............................................................................................363 TILT SENSOR GROUP...............................................................................366 AUXILIARY PLUG AND WIRE HARNESS.................................................................368 ACCUMULATOR.....................................................................................369 BACK-UP ALARM...................................................................................370 MIRROR PANORAMIC................................................................................371 STROBE AND REAR WORK LIGHT MOUNTING HIGH MOUNT..................................................372 STROBE AND REAR WORK LIGHT MOUNTING LOW MOUNT...................................................374 STROBE LIGHT MOUNTING DRIVE-THRU OVERHEAD GUARD.................................................375 TAIL LIGHT MOUNTING.............................................................................376 REAR WORK AND TAIL LIGHT MOUNTING DRIVE-THRU OVERHEAD GUARD.....................................378 FRONT WORKLIGHT MOUNTING DRIVE-THRU OVERHEAD GUARD..............................................380 INTEGRAL SIDE-SHIFT ASSEMBLY TWO STAGE LIMITED FREE-LIFT........................................382 INTEGRAL SIDE-SHIFT ASSEMBLY TWO STAGE FULL FREE-LIFT AND THREE STAGE FULL FREE-LIFT............384 INTEGRAL SIDE-SHIFT HYDRAULIC HOSES TWO STAGE LIMITED FREE-LIFT.................................386 INTEGRAL SIDE-SHIFT HYDRAULIC HOSES TWO STAGE FULL FREE-LIFT AND THREE STAGE FULL FREE-LIFT.....387 INTEGRAL SIDE-SHIFT CYLINDER....................................................................388 AUXILIARY TUBE EXTENSIONS TWO STAGE LIMITED FREE-LIFT...........................................390 AUXILIARY TUBE EXTENSIONS TWO STAGE FULL FREE-LIFT AND THREE STAGE FULL FREE-LIFT...............392 FIRE EXTINGUISHER...............................................................................394 IMPACT SENSOR...................................................................................396 DC-DC CONVERTER AND ATTACHING PARTS.............................................................398 REAR HORN HANDLE................................................................................400 REAR DRIVE HANDLE DRIVE-THRU OVERHEAD GUARD.....................................................402 MIRRORS.........................................................................................404 MIRRORS WITH DRIVE-THRU RACK OVERHEAD GUARD.....................................................405 FIELD CONVERSION KITS...............................................................................407 ADD-ON OPTION KITS..............................................................................410 ADD-ON OPTION KITS AUXILIARY EXT. TUBES AND QUICK DISCONNECTS...................................410 ADD ON TELEMETRY KITS...........................................................................411 LIGHTS CONVERSION KITS..........................................................................411 MINI-LEVER CONVERSION KITS......................................................................412 BATTERY CONVERSION KITS.........................................................................412 DIRECTIONAL CONTROL CONVERSION KIT..............................................................412 PARK BRAKE KIT..................................................................................412 HYDRAULIC CONTROL CONVERSION KITS..............................................................412 STEERING COLUMN.................................................................................413 KEYLESS START...................................................................................413 HEADER HOSE CONVERSION KITS TWO STAGE LIMITED FREE-LIFT.........................................414 HEADER HOSE CONVERSION KITS THREE STAGE FULL FREE LIFT..........................................415 HEADER HOSE CONVERSION KITS TWO STAGE FULL FREE- LIFT...........................................416 ADD ON OPTIONS FORK POSITIONER..................................................................416 NUMERICAL INDEX.....................................................................................417
HYSTER E30-40XN (A269) PARTS MANUAL – PDF DOWNLOAD:
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PLEASE NOTE:
- This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
- This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
- Require some other service manual or have any queries: please WRITE to us at [email protected]
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