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Hyster E4.0XN E5.0XN E5.5XN A099 Parts List Manual PDF
Original price was: $89.95.$29.95Current price is: $29.95.
Hyster E4.0XN E5.0XN E5.0XNS E5.5XN (A099) Parts Manual – PDF DOWNLOAD
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Description
Hyster E4.0XN E5.0XN E5.0XNS E5.5XN (A099) Parts Manual – PDF DOWNLOAD
DESCRIPTION:
Hyster E4.0XN E5.0XN E5.0XNS E5.5XN (A099) Parts Manual – PDF DOWNLOAD
HOW TO USE THE ILLUSTRATED PARTS MANUAL :
- This parts manual describes and illustrates assemblies, sub-assemblies, and detail parts needed for service replacement.
- The different constructions are indicated by keys and footnotes. The call outs correspond to descriptions found on the next page.
HOW TO FIND THE DESIRED PART NUMBER
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
2. Turn to the section you chose. Use the Section Table of Contents to determine the assembly which would normally contain the part required. Then locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
4. Locate the assembly the required part is used on and turn to the page indicated for that assembly. Then locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 12-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 12-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
6. Parts Super session Information. Part numbers that have this history will be displayed in the parts list in the order that they were superseded (from oldest to newest). The superseded part numbers will be shown with a line through them.
- Five periods in the PART NO. column (. . . . .) indicate that the part is either Not Serviced Separately or there is a reference to another figure. A figure reference is denoted by a pointing hand followed by a figure number in the DESCRIPTION column (Figure 10)
7. Keys are used to show two or more similar assemblies, RH and LH assembly parts, etc. Select the appropriate key, “A”, “B”, “C”, “D”, or “E” and the corresponding quantity column to find the required parts. Two periods in the QTY column (..) indicate that the part is not used for that assembly.
TABLE OF CONTENTS:
Hyster E4.0XN E5.0XN E5.0XNS E5.5XN (A099) Parts Manual – PDF DOWNLOAD
Frame............................................................................................................ 19 OPERATOR MODULE.............................................................................................. 22 COUNTERWEIGHT................................................................................................ 24 COUNTERWEIGHT COVER WITH RAPID CHARGE OPTION................................................................. 25 OVERHEAD GUARD............................................................................................... 26 FLOORPLATES AND STEPS........................................................................................ 28 HOOD WITH STANDARD OVERHEAD GUARD - E4.0-5.5XN .............................................................. 30 HOOD WITH STANDARD OVERHEAD GUARD - E5.0XNS ................................................................. 32 FULL SUSPENSION SEAT MANUAL HYDRAULIC - SHEET 1 OF 2 ........................................................ 34 FULL SUSPENSION SEAT MANUAL HYDRAULIC - SHEET 2 OF 2 ........................................................ 38 FULL SUSPENSION SEAT ELECTRO HYDRAULIC - SHEET 1 OF 2 ....................................................... 40 FULL SUSPENSION SEAT ELECTRO-HYDRAULIC - SHEET 2 OF 2 ....................................................... 44 ARMREST SLIDER ASSEMBLY...................................................................................... 46 BATTERY COMPARTMENT AND COVERS HORIZONTAL BATTERY REMOVAL (→ 4/2013) ....................................... 48 BATTERY COMPARTMENT AND COVERS HORIZONTAL BATTERY REMOVAL (4/2013 →) ....................................... 52 BATTERY COMPARTMENT AND COVERS VERTICAL BATTERY REMOVAL - E4.0-5.5XN (→ 4/2013) ........................... 56 BATTERY COMPARTMENT AND COVERS VERTICAL BATTERY REMOVAL - E4.0-5.5XN (4/2013 →) ........................... 58 BATTERY COMPARTMENT AND COVERS VERTICAL BATTERY REMOVAL - E5.0XNS ........................................... 60 DASH AND STEERING COLUMN COVERS FIXED COLUMN................................................................. 62 DASH AND STEERING COLUMN COVERS TELESCOPIC COLUMN............................................................ 64 FENDERS...................................................................................................... 66 FORKS STANDARD TAPER CLASS III AND CLASS IV.................................................................. 67 FORKS STANDARD TAPER OPTIONAL - CLASS III AND CLASS IV ...................................................... 69 LOAD BACKREST EXTENSION...................................................................................... 72 NAMEPLATES AND LABELS SHEET 1 OF 2........................................................................... 74 NAMEPLATES AND LABELS SHEET 2 OF 2........................................................................... 76 NAMEPLATES AND LABELS HYDRAULIC CONTROL FUNCTIONS............................................................ 78 ELECTRICAL SYSTEM................................................................................................ 81 ELECTRICAL ARRANGEMENT....................................................................................... 84 BATTERY CONNECTOR WITH STANDARD OVERHEAD GUARD - E4.0-5.5XN ................................................. 86 BATTERY CONNECTOR WITH STANDARD OVERHEAD GUARD - E5.0XNS .................................................... 87 BATTERY CONNECTOR WITH FLAT OVERHEAD GUARD................................................................... 88 CONTROL PANELS AND CONTACTORS................................................................................ 89 CONTACTOR AND FUSE ASSEMBLY.................................................................................. 90 CONTACTOR ASSEMBLY UL-E...................................................................................... 91 CONTROLLER ASSEMBLY PUMP MOTOR............................................................................... 92 CONTROLLER ASSEMBLY TRACTION MOTOR........................................................................... 94 DISPLAY GROUP AND HARNESS.................................................................................... 96 LIGHTS....................................................................................................... 98 MINI-LEVER CONTROLS 3 FUNCTION...............................................................................102 MINI-LEVER CONTROLS 4 FUNCTION...............................................................................104 POWER CABLES E4.0-5.5XN......................................................................................106 POWER CABLES E5.0XNS.........................................................................................108 TILT SENSOR GROUP............................................................................................110 TURN SIGNAL..................................................................................................111 VEHICLE SYSTEM MANAGER.......................................................................................112 WIRE HARNESS DISPLAY - STANDARD OPTION (→ 10/2013) ........................................................113 WIRE HARNESS DISPLAY - STANDARD OPTION (10/2013 →) ........................................................114 WIRE HARNESS DISPLAY - FREEZER OPTION (→ 10/2013) .........................................................116 WIRE HARNESS DISPLAY - FREEZER OPTION (10/2013 →) .........................................................118 WIRE HARNESS EMERGENCY DISCONNECT............................................................................119 WIRE HARNESS FRONT SWITCH....................................................................................120 WIRE HARNESS LIGHTS - LEFT HAND W/O TURN SIGNALS ............................................................122 WIRE HARNESS LIGHTS - LEFT HAND W/TURN SIGNALS ..............................................................124 WIRE HARNESS MAIN - MANUAL-HYDRAULIC SHEET 1 OF 3 ...........................................................126 WIRE HARNESS MAIN - MANUAL-HYDRAULIC SHEET 2 OF 3 ...........................................................130 WIRE HARNESS MAIN - MANUAL-HYDRAULIC SHEET 3 OF 3 ...........................................................134 WIRE HARNESS MAIN - ELECTRO-HYDRAULIC SHEET 1 OF 3 ..........................................................138 WIRE HARNESS MAIN - ELECTRO-HYDRAULIC SHEET 2 OF 3 ..........................................................142 WIRE HARNESS MAIN - ELECTRO-HYDRAULIC SHEET 3 OF 3 ..........................................................146 WIRE HARNESS MAIN LIGHTS CHASSIS - 80V ......................................................................150 WIRE HARNESS MANUAL INTERLOCK................................................................................153 WIRE HARNESS SEAT - E-HYDRAULIC .............................................................................154 WIRE HARNESS SEAT - MANUAL HYDRAULIC ........................................................................156 WIRE HARNESS STEERING COLUMN.................................................................................158 WIRE HARNESS SYNCHRONOUS STEERING............................................................................160 WIRE HARNESS TURN SIGNAL SWITCH..............................................................................162 WIRE HARNESS TURN SIGNAL.....................................................................................164 WIRE HARNESS JUMPER..........................................................................................166 WIRE HARNESS LEFT HAND - WITHOUT TURN SIGNALS (10/2013 →) .................................................168 WIRE HARNESS LEFT HAND - WITH TURN SIGNALS (10/2013 →) ....................................................170 DRIVE UNIT.......................................................................................................173 DRIVE AXLE AND ATTACHING PARTS...............................................................................176 DRIVE AXLE ASSEMBLY WET BRAKE - RIGHT AND LEFT HAND HUBS ....................................................178 DRIVE AXLE ASSEMBLY WET BRAKE - BRAKES AND DIFFERENTIAL .....................................................182 DRIVE AXLE ASSEMBLY WET BRAKE - INPUT PINION CARRIER ........................................................185 DIFFERENTIAL ASSEMBLY WET BRAKE..............................................................................187 TRACTION MOTOR...............................................................................................188 DRIVE TIRE AND WHEEL E4.0XN..................................................................................189 DRIVE TIRE AND WHEEL E5.0-5.5XN/E5.0XNS......................................................................190 STEERING SYSTEM..................................................................................................191 STEER COLUMN FIXED...........................................................................................194 STEER COLUMN TELESCOPIC......................................................................................196 STEER PUMP ASSEMBLY..........................................................................................198 STEER AXLE WITHOUT SYNCHRONUS STEERING OPTION................................................................200 STEER AXLE WITH SYNCHRONUS STEERING OPTION...................................................................204 STEER AXLE CYLINDER..........................................................................................208 STEERING ACCUMULATOR.........................................................................................210 STEER TIRE AND WHEEL.........................................................................................211 STEERING WHEEL AND COLUMN FIXED..............................................................................212 STEERING WHEEL AND COLUMN TELESCOPIC.........................................................................213 STEERING COLUMN ASSEMBLY FIXED (→ 10/2013) .................................................................214 STEERING COLUMN ASSEMBLY FIXED (10/2013 →) .................................................................216 STEERING COLUMN ASSEMBLY TELESCOPIC (→ 10/2013) ............................................................218 STEERING COLUMN ASSEMBLY TELESCOPIC (10/2013 →) ............................................................219 BRAKE/ACCELERATOR SYSTEM.........................................................................................221 BRAKE SYSTEM.................................................................................................224 BRAKE ASSEMBLY...............................................................................................226 PARKING BRAKE VALVE..........................................................................................228 MASTER CYLINDER..............................................................................................229 ACCELERATOR PEDAL ASSEMBLY (STANDARD)........................................................................230 ACCELERATOR PEDAL ASSEMBLY (MONOTROL)........................................................................231 HYDRAULIC SYSTEM.................................................................................................233 HYDRAULIC SUPPLY AND RETURN..................................................................................236 HYDRAULIC TANK AND ATTACHING PARTS...........................................................................240 HYDRAULIC HOSES STEERING.....................................................................................242 HYDRAULIC PUMP AND MOTOR MOUNTING...........................................................................244 HYDRAULIC PUMP 33 cc.........................................................................................246 HYDRAULIC MOTOR ASSEMBLY.....................................................................................248 MANUAL CONTROL LEVERS........................................................................................250 HYDRAULIC CONTROL VALVE AND FITTINGS MANUAL HYDRAULIC - THREE AND FOUR FUNCTION .............................253 HYDRAULIC CONTROL VALVE ASSEMBLY MANUAL HYDRAULIC - THREE AND FOUR FUNCTION .................................254 HYDRAULIC CONTROL VALVE LIFT, TILT, AND AUXILIARY - MANUAL HYDRAULIC ........................................256 HYDRAULIC CONTROL VALVE INLET SECTION - MANUAL HYDRAULIC ....................................................258 HYDRAULIC CONTROL VALVE AND FITTINGS ELECTRO-HYDRAULIC - THREE AND FOUR FUNCTION ............................260 HYDRAULIC CONTROL VALVE ASSEMBLY ELECTRO-HYDRAULIC - THREE AND FOUR FUNCTION ................................262 HYDRAULIC CONTROL VALVE LIFT, TILT, AND AUXILIARY - ELECTRO-HYDRAULIC .......................................264 HYDRAULIC CONTROL VALVE INLET SECTION - ELECTRO-HYDRAULIC ...................................................266 TILT CYLINDER AND ATTACHING PARTS............................................................................268 TILT CYLINDER................................................................................................270 Mast-Two Stage Limited Free-Lift.................................................................................273 OUTER MAST TWO STAGE LIMITED FREE-LIFT.......................................................................276 INNER MAST TWO STAGE LIMITED FREE-LIFT.......................................................................280 MAIN LIFT TWO STAGE LIMITED FREE-LIFT (→ PENDING PER ECN 15482601) .........................................284 MAIN LIFT TWO STAGE LIMITED FREE-LIFT (PENDING PER ECN 15482601 →) .........................................288 MAIN LIFT CYLINDER TWO STAGE LIMITED FREE-LIFT - E4.0XN .....................................................292 MAIN LIFT CYLINDER TWO STAGE LIMITED FREE-LIFT - E5.0-5.5XN/E5.0XNS .........................................294 CARRIAGE TWO STAGE LIMITED FREE-LIFT.........................................................................298 HEADER HOSE TWO STAGE LIMITED FREE-LIFT......................................................................300 INTEGRAL SIDE-SHIFT TWO STAGE LIMITED FREE LIFT CLASS IV - ORFS FITTINGS ....................................306 Mast-Three Stage Full Free-Lift..................................................................................309 OUTER MAST THREE STAGE FULL FREE-LIFT (→ PENDING PER ECN 15482601) .........................................312 OUTER MAST THREE STAGE FULL FREE-LIFT (PENDING PER ECN 15482601 →) .........................................316 INTERMEDIATE MAST THREE STAGE FULL FREE-LIFT.................................................................320 INNER MAST THREE STAGE FULL FREE-LIFT........................................................................324 MAIN LIFT THREE STAGE FULL FREE-LIFT.........................................................................326 MAIN LIFT CYLINDER THREE STAGE FULL FREE-LIFT................................................................330 FREE-LIFT THREE STAGE FULL FREE-LIFT (→ PENDING PER ECN 15482601) ..........................................334 FREE-LIFT THREE STAGE FULL FREE-LIFT (PENDING PER ECN 15482601 →) ..........................................338 FREE-LIFT CYLINDER THREE STAGE FULL FREE LIFT................................................................342 CARRIAGE THREE STAGE FULL FREE-LIFT..........................................................................346 HEADER HOSE THREE STAGE FULL FREE-LIFT.......................................................................348 Mast-Two Stage Full Free-Lift....................................................................................353 OUTER MAST AND MAIN LIFT TWO STAGE FULL FREE-LIFT............................................................356 INNER MAST AND FREE-LIFT TWO STAGE FULL FREE-LIFT (→ PENDING PER ECN 15482601) .............................360 INNER MAST AND FREE-LIFT TWO STAGE FULL FREE-LIFT (PENDING PER ECN 15482601 →) .............................364 MAIN LIFT CYLINDER TWO STAGE FULL FREE-LIFT..................................................................368 FREE-LIFT CYLINDER TWO STAGE FULL FREE-LIFT..................................................................372 CARRIAGE TWO STAGE FULL FREE-LIFT............................................................................376 HEADER HOSE TWO STAGE FULL FREE-LIFT.........................................................................378 OPTIONS..........................................................................................................385 ACCUMULATOR..................................................................................................388 BACK-UP ALARM................................................................................................390 TAIL LIGHT MOUNTING..........................................................................................391 MIRRORS......................................................................................................392 MIRROR PANORAMIC.............................................................................................393 FIRE EXTINGUISHER............................................................................................394 REAR DRIVE HANDLE............................................................................................395 IMPACT SENSOR................................................................................................396 DC CONVERTER AND ATTACHING PARTS.............................................................................398 INTEGRAL SIDE-SHIFT ASSEMBLY TWO STAGE LIMITED FREE LIFT CLASS III - ORFS FITTINGS ..........................400 INTEGRAL SIDE-SHIFT ASSEMBLY TWO STAGE LIMITED FREE LIFT CLASS IV - ORFS FITTINGS ...........................402 INTEGRAL SIDE-SHIFT CARRIAGE TWO STAGE LIMITED FREE-LIFT - 1067 MM (42 IN.) CLASS III .......................404 INTEGRAL SIDE-SHIFT CARRIAGE TWO STAGE LIMITED FREE-LIFT - 1219 MM (48 IN.) CLASS III .......................406 INTEGRAL SIDE-SHIFT CARRIAGE TWO STAGE LIMITED FREE-LIFT - 1219 MM (48 IN.) CLASS IV ........................408 INTEGRAL SIDE-SHIFT ASSEMBLY TWO STAGE FULL FREE-LIFT - E4.0XN ..............................................410 INTEGRAL SIDE-SHIFT CARRIAGE TWO STAGE FULL FREE-LIFT - 1067 MM (42 IN.) CLASS III ..........................412 INTEGRAL SIDE-SHIFT CARRIAGE TWO STAGE FULL FREE-LIFT - 1219 MM (48 IN.) CLASS III ..........................414 INTEGRAL SIDE-SHIFT THREE STAGE FULL FREE-LIFT - E4.0XN .....................................................416 INTEGRAL SIDE-SHIFT CARRIAGE THREE STAGE FULL FREE-LIFT - 1219 MM (48 IN.) CLASS III ........................418 INTEGRAL SIDE-SHIFT TWO AND THREE STAGE FULL FREE-LIFT - E5.0-5.5XN/E5.0XNS .................................420 INTEGRAL SIDE-SHIFT CARRIAGE TWO STAGE FULL FREE-LIFT - 1219 MM (48 IN.) CLASS IV ...........................422 INTEGRAL SIDE-SHIFT CARRIAGE THREE STAGE FULL FREE-LIFT - 1219 MM (48 IN.) CLASS IV .........................424 AUXILIARY TUBE EXTENSIONS TWO STAGE LIMITED FREE LIFT - WITHOUT QUICK DISCONNECT FITTINGS ...................426 AUXILIARY TUBE EXTENSIONS TWO STAGE LIMITED FREE LIFT - MANUAL HYDRAULICS WITH QUICK DISCONNECT FITTINGS ....428 AUXILIARY TUBE EXTENSIONS TWO STAGE LIMITED FREE LIFT - E-HYDRAULICS WITH QUICK DISCONNECT FITTINGS .........430 AUXILIARY TUBE EXTENSIONS THREE STAGE FULL FREE-LIFT - WITHOUT QUICK DISCONNECT FITTINGS ...................434 AUXILIARY TUBE EXTENSIONS THREE STAGE FULL FREE-LIFT - MANUAL HYDRAULICS WITH QUICK DISCONNECT FITTINGS ....436 AUXILIARY TUBE EXTENSIONS THREE STAGE FULL FREE-LIFT - E-HYDRAULICS WITH QUICK DISCONNECT FITTINGS .........438 AUXILIARY TUBE EXTENSIONS TWO STAGE FULL FREE-LIFT - WITHOUT QUICK DISCONNECT FITTINGS ......................441 AUXILIARY TUBE EXTENSIONS TWO STAGE FULL FREE- LIFT - MANUAL HYDRAULICS WITH QUICK DISCONNECT FITTINGS ......444 AUXILIARY TUBE EXTENSIONS TWO STAGE FULL FREE-LIFT - E-HYDRAULICS WITH QUICK DISCONNECT FITTINGS ............446 FIELD SERVICE KITS...............................................................................................449 HYDRAULIC CONVERSION KITS....................................................................................452 CONVERSION KIT ACCELERATOR PEDAL.............................................................................452 CONVERSION KIT WIDE TREAD....................................................................................452 CONVERSION KIT VERTICAL TO SIDE BATTERY REMOVAL OPTION.......................................................452 CONVERSION KIT FIXED TO TELESCOPE STEERING COLUMN............................................................452 MISCELLANEOUS CONVERSION KITS................................................................................453 ADD ON OPTIONS AUDIBLE ALARM.................................................................................453 ADD ON OPTION KITS LIGHTS....................................................................................453 ADD ON TELEMETRY KITS SPEEDSHIELD............................................................................454 NUMERICAL INDEX..................................................................................................455
HYSTER E4.0XN E5.0XN E5.0XNS E5.5XN (A099) PARTS MANUAL – PDF DOWNLOAD:
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