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Hyster E45Z E50Z E55Z E60Z E65Z (G108) Parts Manual – PDF DOWNLOAD
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Hyster E45Z E50Z E55Z E60Z E65Z (G108) Parts Manual – PDF DOWNLOAD
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Description
Hyster E45Z E50Z E55Z E60Z E65Z (G108) Parts Manual – PDF DOWNLOAD
TABLE OF CONTENTS:
Hyster E45Z E50Z E55Z E60Z E65Z (G108) Parts Manual – PDF DOWNLOAD
toc..................................................... 1 1 FRAME............................................. 17 FRAME (Figure 1-1).............................. 20 COVERS (Figure 1-2)............................. 24 HOOD (Figure 1-3)............................... 26 OVERHEAD GUARD (Figure 1-4)..................... 30 COUNTERWEIGHT (Figure 1-5)...................... 32 NON-SUSPENSION SEAT (Figure 1-6)................ 34 SUSPENSION SEAT (Figure 1-7).................... 36 FULL SUSPENSION SEAT (Figure 1-8)............... 38 FULL SUSPENSION SEAT (Figure 1-9)............... 40 LABELS (Figure 1-10)............................ 42 LOAD BACKREST EXTENSION (Figure 1-11)........... 46 FORK (Figure 1-12).............................. 48 2 ELECTRICAL SYSTEM................................. 51 ELECTRICAL (Figure 2-1)......................... 54 DASH DISPLAY (Figure 2-2)....................... 57 CONTROL PANEL (Figure 2-3)...................... 58 CONTROL PANEL (Figure 2-4)...................... 60 CONTACTOR PANEL (Figure 2-5).................... 62 CONTACTOR (Figure 2-6).......................... 64 CONTACTOR (Figure 2-7).......................... 66 CONTACTOR PANEL (Figure 2-8).................... 68 WIRE HARNESS (Figure 2-9)....................... 70 WIRE HARNESS (Figure 2-10)...................... 72 3 DRIVE UNIT........................................ 73 DRIVE AXLE (Figure 3-1)......................... 76 TRANSMISSION AND DIFFERENTIAL (Figure 3-2)...... 78 DRIVE UNIT INSTALLATION (Figure 3-3)............ 82 TRACTION MOTOR (Figure 3-4)..................... 84 TIRE AND WHEEL (Figure 3-5)..................... 86 4 STEERING SYSTEM................................... 89 STEERING POD (Figure 4-1)....................... 92 SHIFT LEVER (Figure 4-2)........................ 94 STEERING CONTROL UNIT (Figure 4-3).............. 96 STEERING HYDRAULIC (Figure 4-4)................. 98 STEERING CYLINDER (Figure 4-5)..................100 GEAR PUMP (Figure 4-6)..........................102 STEERING MOTOR (Figure 4-7).....................104 STEERING AXLE (Figure 4-8)......................106 TIRE AND WHEEL (Figure 4-9).....................108 5 BRAKE/ACCELERATOR SYSTEM..........................109 BRAKE PEDAL LINKAGE (Figure 5-1)................112 MASTER CYLINDER (Figure 5-2)....................114 BRAKE (Figure 5-3)..............................116 PARK BRAKE LINKAGE (Figure 5-4).................118 PARK BRAKE LINKAGE (Figure 5-5).................122 PARK BRAKE (Figure 5-6).........................124 ACCELERATOR (Figure 5-7)........................126 ACCELERATOR PEDAL (Figure 5-8)..................128 BRAKE SWITCH HARNESS (Figure 5-9)...............130 6 HYDRAULIC SYSTEM..................................131 HYDRAULIC (Figure 6-1)..........................134 HYDRAULIC PUMP (Figure 6-2).....................137 HYDRAULIC PUMP (Figure 6-3).....................138 HYDRAULIC PUMP (Figure 6-4).....................140 HYDRAULIC MOTOR MOUNT (Figure 6-5)..............142 HYDRAULIC MOTOR (Figure 6-6)....................144 HYDRAULIC MOTOR (Figure 6-7)....................146 HYDRAULIC MOTOR (Figure 6-8)....................148 TILT CYLINDER (Figure 6-9)......................150 CONTROL VALVE ATTACHING PARTS (Figure 6-10).....152 HAND LEVER (Figure 6-11)........................156 CONTROL VALVE (Figure 6-12).....................158 CONTROL VALVE (Figure 6-13).....................162 HYDRAULIC TANK (Figure 6-14)....................166 MAST INSTALLATION (Figure 6-15).................168 7 MAST-TWO STAGE LIMITED FREE-LIFT..................171 OUTER MAST (Figure 7-1).........................174 INNER MAST (Figure 7-2).........................176 LIFT (Figure 7-3)...............................180 LIFT CYLINDER (Figure 7-4)......................183 LIFT CYLINDER (Figure 7-5)......................186 CARRIAGE (Figure 7-6)...........................190 HEADER HOSE (Figure 7-7)........................192 8 MAST-THREE STAGE FULL FREE-LIFT...................197 OUTER MAST (Figure 8-1).........................200 INTERMEDIATE MAST (Figure 8-2)..................204 INNER MAST (Figure 8-3).........................208 MAIN LIFT (Figure 8-4)..........................212 FREE-LIFT (Figure 8-5)..........................216 MAIN CYLINDER (Figure 8-6)......................220 MAIN CYLINDER (Figure 8-7)......................224 FREE-LIFT CYLINDER (Figure 8-8).................228 CARRIAGE (Figure 8-9)...........................232 HEADER HOSE (Figure 8-10).......................234 9 MAST-TWO STAGE FULL FREE-LIFT.....................239 OUTER MAST (Figure 9-1).........................242 INNER MAST (Figure 9-2).........................244 MAIN LIFT (Figure 9-3)..........................246 FREE-LIFT (Figure 9-4)..........................248 FREE-LIFT (Figure 9-5)..........................250 MAIN LIFT CYLINDER (Figure 9-6).................253 MAIN LIFT CYLINDER (Figure 9-7).................255 FREE-LIFT CYLINDER (Figure 9-8).................257 CARRIAGE (Figure 9-9)...........................260 HEADER HOSE (Figure 9-10).......................262 10 MAST-FOUR STAGE FULL FREE-LIFT...................265 OUTER MAST (Figure 10-1)........................268 INTERMEDIATE MAST (Figure 10-2).................270 INTERMEDIATE MAST (Figure 10-3).................272 INNER MAST (Figure 10-4)........................274 MAIN LIFT (Figure 10-5).........................276 FREE-LIFT (Figure 10-6).........................278 MAIN CYLINDER (Figure 10-7).....................281 MAIN CYLINDER (Figure 10-8).....................284 FREE-LIFT CYLINDER (Figure 10-9)................286 CARRIAGE (Figure 10-10).........................288 HEADER HOSE (Figure 10-11)......................290 11 OPTIONS..........................................293 INTEGRAL SIDE-SHIFT (Figure 11-1)...............296 INTEGRAL SIDE-SHIFT (Figure 11-2)...............298 INTEGRAL SIDE-SHIFT (Figure 11-3)...............300 INTEGRAL SIDE-SHIFT CYLINDER (Figure 11-4)......302 INTEGRAL SIDE-SHIFT (Figure 11-5)...............304 INTEGRAL SIDE-SHIFT (Figure 11-6)...............305 INTEGRAL SIDE-SHIFT (Figure 11-7)...............306 AUXILIARY TUBES (Figure 11-8)...................308 AUXILIARY TUBES (Figure 11-9)...................310 BATTERY SLIDE AND ROLLER TRAY (Figure 11-10)....312 BRAKE AND BACKUP LIGHT (Figure 11-11)...........316 DRIVE AND REAR LIGHTS (Figure 11-12)............318 STROBE LIGHT (Figure 11-13).....................320 SPOTLIGHT (Figure 11-14)........................322 DC CONVERTOR (Figure 11-15).....................323 BACKUP ALARM (Figure 11-16).....................324 WIRE HARNESS (Figure 11-17).....................326 WIRE HARNESS (Figure 11-18).....................327 WIRE HARNESS (Figure 11-19).....................328
DESCRIPTION:
Hyster E45Z E50Z E55Z E60Z E65Z (G108) Parts Manual – PDF DOWNLOAD
HOW TO USE THE ILLUSTRATED PARTS MANUAL :
- This parts manual describes and illustrates assemblies, sub-assemblies, and detail parts needed for service replacement.
- The different constructions are indicated by keys and footnotes. The call outs correspond to descriptions found on the next page.
HOW TO FIND THE DESIRED PART NUMBER
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
2. Turn to the section you chose. Use the Section Table of Contents to determine the assembly which would normally contain the part required. Then locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
4. Locate the assembly the required part is used on and turn to the page indicated for that assembly. Then locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 12-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 12-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
6. Parts Super session Information. Part numbers that have this history will be displayed in the parts list in the order that they were superseded (from oldest to newest). The superseded part numbers will be shown with a line through them.
- Five periods in the PART NO. column (. . . . .) indicate that the part is either Not Serviced Separately or there is a reference to another figure. A figure reference is denoted by a pointing hand followed by a figure number in the DESCRIPTION column (Figure 10)
7. Keys are used to show two or more similar assemblies, RH and LH assembly parts, etc. Select the appropriate key, “A”, “B”, “C”, “D”, or “E” and the corresponding quantity column to find the required parts. Two periods in the QTY column (..) indicate that the part is not used for that assembly.
IMAGES PREVIEW OF THE MANUAL:
HYSTER E45Z E50Z E55Z E60Z E65Z (G108) PARTS MANUAL – PDF DOWNLOAD:
PLEASE NOTE:
- This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
- This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
- Require some other service manual or have any queries: please WRITE to us at [email protected]
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