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Hyster E80-120XL3 E100XL3S (C098) Parts Manual – PDF DOWNLOAD
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Hyster E80-120XL3 E100XL3S (C098) Parts Manual – PDF DOWNLOAD
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Description
Hyster E80-120XL3 E100XL3S (C098) Parts Manual – PDF DOWNLOAD
DESCRIPTION:
Hyster E80-120XL3 E100XL3S (C098) Parts Manual – PDF DOWNLOAD
HOW TO USE THE ILLUSTRATED PARTS MANUAL :
- This parts manual describes and illustrates assemblies, subassemblies, and detail parts needed for service replacement.
- The different constructions are indicated by keys and footnotes. The callouts correspond to descriptions found on the next page.
HOW TO FIND THE DESIRED PART NUMBER
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
2. Turn to the section you chose. Use the Section Table of Contents to determine the assembly which would normally contain the part required. Then locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
4. Locate the assembly the required part is used on and turn to the page indicated for that assembly. Then locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 12-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 12-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
6. Parts Supersession Information. Part numbers that have this history will be displayed in the parts list in the order that they were superseded (from oldest to newest). The superseded part numbers will be shown with a line through them.
- Five periods in the PART NO. column (. . . . .) indicate that the part is either Not Serviced Separately or there is a reference to another figure. A figure reference is denoted by a pointing hand followed by a figure number in the DESCRIPTION column (Figure 10)
TABLE OF CONTENTS:
Hyster E80-120XL3 E100XL3S (C098) Parts Manual – PDF DOWNLOAD
Frame......................................................................................... 17 SEMI-SUSPENSION SEAT SEARS................................................................ 20 SEMI-SUSPENSION SEAT GRAMMER.............................................................. 24 SEMI SUSPENSION SEAT...................................................................... 28 NON-SUSPENSION SEAT SEARS................................................................. 30 FLOOR PLATES AND COVERS................................................................... 34 HOOD...................................................................................... 38 OVERHEAD GUARD............................................................................ 40 COUNTERWEIGHT............................................................................. 42 LABELS.................................................................................... 44 LOAD BACKREST EXTENSION................................................................... 48 FORK...................................................................................... 50 ELECTRICAL SYSTEM............................................................................. 53 ELECTRICAL TRANSISTOR HYDRAULIC........................................................... 56 ELECTRICAL CONTACTOR HYDRAULIC - SINGLE PUMP ............................................. 60 ELECTRICAL CONTACTOR HYDRAULIC - DUAL PUMPS .............................................. 64 CONTROL PANEL TRANSISTOR HYDRAULIC........................................................ 68 CONTROL PANEL CONTACTOR HYDRAULIC - SINGLE PUMP .......................................... 70 CONTROL PANEL CONTACTOR HYDRAULIC - DUAL PUMPS ........................................... 72 CONTACTOR PANEL TRANSISTOR HOIST.......................................................... 74 CONTACTOR PANEL CONTACTOR HOIST........................................................... 76 CONTACTOR POWER STEERING ON-DEMAND........................................................ 78 CONTACTOR LINE............................................................................ 80 CONTACTOR PUMP AND 1A..................................................................... 82 WIRE HARNESS MAIN (→ 12/2005) ........................................................... 84 WIRE HARNESS MAIN (12/2005 →) ........................................................... 86 WIRE HARNESS PRESSURE SWITCH (6/2004 →) ................................................. 90 WIRE HARNESS (LIGHTS) RELAY............................................................... 92 WIRE HARNESS AUXILIARY LIGHTS............................................................. 94 DRIVE UNIT.................................................................................... 97 DRIVE AXLE................................................................................100 TRANSMISSION ASSEMBLY.....................................................................104 TRACTION MOTOR 11.0-INCH - E70-80XL3, E100XL3S ...........................................108 TRACTION MOTOR 13.0-INCH - E70-120XL3 ....................................................110 STEERING SYSTEM...............................................................................113 STEERING COLUMN...........................................................................116 STEERING COLUMN...........................................................................120 STEERING LINES............................................................................124 STEERING AXLE.............................................................................126 STEERING CONTROL UNIT.....................................................................130 STEERING CONTROL UNIT.....................................................................132 STEERING CONTROL UNIT.....................................................................134 STEERING CYLINDER.........................................................................136 STEERING PUMP.............................................................................138 STEERING MOTOR............................................................................140 STEERING MOTOR............................................................................142 BRAKE/ACCELERATOR SYSTEM......................................................................145 BRAKE LINKAGE.............................................................................148 MASTER CYLINDER...........................................................................152 BRAKE ASSEMBLY............................................................................154 PARK BRAKE................................................................................158 PARK BRAKE LINKAGE WITH SEAT BRAKE........................................................160 SEAT BRAKE 11.0-INCH MOTOR................................................................164 SEAT BRAKE 13.0-INCH MOTOR................................................................166 ACCELERATOR LINKAGE.......................................................................168 ACCELERATOR PEDAL MONOTROL................................................................170 HYDRAULIC SYSTEM..............................................................................173 HYDRAULICS SINGLE PUMP AND MOTOR - E70-80XL3, E100XL3S ...................................176 HYDRAULICS DUAL PUMPS AND MOTORS - E70-120XL3 ............................................180 HYDRAULIC PUMP............................................................................184 HYDRAULIC PUMP OPTIONAL...................................................................186 HYDRAULIC MOTOR OPEN CONSTRUCTION WITHOUT BWI AND TEMP SENSOR (S/N C098N01676Y →) .......188 HYDRAULIC MOTOR TYPE 75AA (→ S/N C098N01675Y) ...........................................190 HYDRAULIC MOTOR OPEN CONSTRUCTION (S/N C098N01676Y →) ...................................192 HYDRAULIC MOTOR GE (→ S/N C098N01675Y) ..................................................194 HYDRAULIC FILTER..........................................................................196 HYDRAULIC LINKAGE CONTROL VALVE...........................................................198 HYDRAULIC CONTROL HAND LEVERS.............................................................202 HYDRAULIC VALVE TWO FUNCTION..............................................................206 HYDRAULIC VALVE THREE FUNCTION............................................................210 HYDRAULIC VALVE FOUR FUNCTION.............................................................214 HYDRAULIC VALVE FIVE FUNCTION.............................................................218 TILT CYLINDER.............................................................................222 TILT CYLINDER.............................................................................224 MAST INSTALLATION.........................................................................226 Mast-Two Stage Limited Free-Lift..............................................................229 OUTER MAST TWO STAGE LIMITED FREE-LIFT (→ S/N C098N02199Z) ..............................232 OUTER MAST TWO STAGE LIMITED FREE-LIFT (S/N C098N02200Z →) ..............................236 INNER MAST TWO STAGE LIMITED FREE-LIFT (→ S/N C098N02199Z) ..............................238 INNER MAST TWO STAGE LIMITED FREE-LIFT (S/N C098N02200Z →) ..............................242 MAIN LIFT TWO STAGE LIMITED FREE-LIFT (→ S/N C098N02199Z) ...............................244 MAIN LIFT TWO STAGE LIMITED FREE-LIFT (S/N C098N02200Z →) ...............................248 MAIN CYLINDER TWO STAGE LIMITED FREE-LIFT - E70-80XL3, E100XL3S (→ S/N C098N02199Z) ....252 MAIN CYLINDER TWO STAGE LIMITED FREE-LIFT - E70-80XL3, E100XL3S (S/N C098N02200Z →) ....256 MAIN CYLINDER TWO STAGE LIMITED FREE-LIFT - E100-120XL3 (→ S/N C098N02199Z) ............258 MAIN CYLINDER TWO STAGE LIMITED FREE-LIFT - E100-120XL3 (S/N C098N02200Z →) ............262 HEADER HOSE TWO STAGE LIMITED FREE-LIFT (→ S/N C098N02199Z) .............................264 HEADER HOSE TWO STAGE LIMITED FREE-LIFT (S/N C098N02200Z →) .............................268 CARRIAGE ASSEMBLY TWO STAGE LIMITED FREE-LIFT (→ S/N C098N02199Z) .......................272 CARRIAGE ASSEMBLY TWO STAGE LIMITED FREE-LIFT (S/N C098N02200Z →) .......................276 Mast-Three Stage Full Free-Lift...............................................................279 OUTER MAST THREE STAGE FULL FREE-LIFT (→ S/N C098N02199Z) ...............................282 OUTER MAST THREE STAGE FULL FREE-LIFT (S/N C098N02200Z →) ...............................284 INTERMEDIATE MAST THREE STAGE FULL FREE-LIFT (→ S/N C098N02199Z) ........................288 INTERMEDIATE MAST THREE STAGE FULL FREE-LIFT (S/N C098N02200Z →) ........................290 INNER MAST THREE STAGE FULL FREE-LIFT (→ S/N C098N02199Z) ...............................292 INNER MAST THREE STAGE FULL FREE-LIFT (S/N C098N02200Z →) ...............................294 MAIN LIFT THREE STAGE FULL FREE-LIFT (→ S/N C098N02199Z) ................................296 MAIN LIFT THREE STAGE FULL FREE-LIFT (S/N C098N02200Z →) ................................298 MAIN LIFT CYLINDER THREE STAGE FULL FREE-LIFT (→ S/N C098N02199Z) .......................302 MAIN LIFT CYLINDER THREE STAGE FULL FREE-LIFT (S/N C098N02200Z →) .......................306 FREE LIFT THREE STAGE FULL FREE-LIFT (→ S/N C098N02199Z) ................................310 FREE LIFT THREE STAGE FULL FREE-LIFT (S/N C098N02200Z →) ................................314 FREE-LIFT CYLINDER THREE STAGE FULL FREE-LIFT (→ S/N C098N02199Z) .......................318 FREE LIFT CYLINDER THREE STAGE FULL FREE-LIFT (S/N C098N02200Z →) .......................322 HEADER HOSE THREE STAGE FULL FREE-LIFT (→ S/N C098N02199Z) ..............................326 HEADER HOSE THREE STAGE FULL FREE-LIFT (S/N C098N02200Z →) ..............................330 CARRIAGE THREE STAGE FULL FREE-LIFT (→ S/N C098N02199Z) .................................334 CARRIAGE ASSEMBLY THREE STAGE FULL FREE-LIFT (S/N C098N02200Z →) ........................336 CARRIAGE E100XL3 ATTACHMENT - THREE STAGE FULL FREE-LIFT (→ S/N C098N02199Z) ...........340 Mast-Two Stage Full Free-Lift.................................................................343 OUTER MAST TWO STAGE FULL FREE-LIFT (→ S/N C098N02199Z) .................................346 OUTER MAST AND MAIN LIFT TWO STAGE FULL FREE-LIFT (S/N C098N02200Z →) ...................348 INNER MAST TWO STAGE FULL FREE-LIFT (→ S/N C098N02199Z) .................................352 INNER MAST AND FREE-LIFT TWO STAGE FULL FREE-LIFT (S/N C098N02200Z →) ...................354 MAIN LIFT TWO STAGE FULL FREE-LIFT (→ S/N C098N02199Z) ..................................358 FREE LIFT TWO STAGE FULL FREE-LIFT (→ S/N C098N02199Z) ..................................362 MAIN LIFT CYLINDER TWO STAGE FULL FREE-LIFT (→ S/N C098N02199Z) .........................366 MAIN LIFT CYLINDER TWO STAGE FULL FREE-LIFT (S/N C098N02200Z →) .........................370 FREE-LIFT CYLINDER TWO STAGE FULL FREE-LIFT (→ S/N C098N02199Z) .........................374 FREE-LIFT CYLINDER TWO STAGE FULL FREE-LIFT (S/N C098N02200Z →) .........................378 HEADER HOSE TWO STAGE FULL FREE-LIFT (→ S/N C098N02199Z) ................................382 HEADER HOSE TWO STAGE FULL FREE-LIFT (S/N C098N02200Z →) ................................386 CARRIAGE TWO STAGE FULL FREE-LIFT (→ S/N C098N02199Z) ...................................390 CARRIAGE ASSEMBLY TWO STAGE FULL FREE-LIFT (S/N C098N02200Z →) ..........................394 CARRIAGE E100XL3S ATTACHMENT - TWO STAGE FULL FREE-LIFT (→ S/N C098N02199Z) ............396 OPTIONS.......................................................................................399 DRIVE LIGHTS 12 VOLT......................................................................402 BRAKE AND BACK-UP LIGHTS 12 VOLT..........................................................404 LIGHTS, LED BACK-UP AND BRAKE WITH CONVERTER (6/2004 →) .................................406 STROBE LIGHT..............................................................................408 BACK-UP ALARM.............................................................................410 STEER TIRE AND WHEEL......................................................................412 SIDE-SHIFT CARRIAGE E70-80XL3, E100XL3S...................................................414 INTEGRAL SIDE-SHIFT TWO STAGE LIMITED FREE-LIFT - E70-80XL3, E100XL3S ....................416 INTEGRAL SIDE-SHIFT TWO STAGE LIMITED FREE-LIFT - E100-120XL3 ............................418 INTEGRAL SIDE-SHIFT CARRIAGE TWO STAGE LIMITED FREE-LIFT - 1067 MM (42 IN.) CLASS III ....420 INTEGRAL SIDE-SHIFT CARRIAGE TWO STAGE LIMITED FREE-LIFT - 1219 MM (48 IN.) CLASS III ....422 INTEGRAL SIDE-SHIFT CARRIAGE TWO STAGE LIMITED FREE-LIFT - 1219 MM (48 IN.) CLASS IV .....424 INTEGRAL SIDE-SHIFT THREE STAGE FULL FREE-LIFT) - E70-80XL3, E100XL3S ....................426 INTEGRAL SIDE-SHIFT CARRIAGE THREE STAGE FULL FREE-LIFT - 1067 MM (42 IN.) CLASS III .....428 INTEGRAL SIDE-SHIFT CARRIAGE THREE STAGE FULL FREE-LIFT - 1219 MM (48 IN.) CLASS III .....430 INTEGRAL SIDE-SHIFT THREE STAGE FULL FREE-LIFT) - E100-E120XL3 ...........................432 INTEGRAL SIDE-SHIFT CARRIAGE THREE STAGE FULL FREE-LIFT - 1219 MM (48 IN.) CLASS IV ......434 INTEGRAL SIDE-SHIFT TWO STAGE FULL FREE-LIFT - E70-80XL3, E100XLS ........................436 INTEGRAL SIDE-SHIFT CARRIAGE TWO STAGE FULL FREE-LIFT - 1067 MM (42 IN.) CLASS III .......438 INTEGRAL SIDE-SHIFT CARRIAGE TWO STAGE FULL FREE-LIFT - 1219 MM (48 IN.) CLASS III .......440 INTEGRAL SIDE-SHIFT TWO STAGE FULL FREE-LIFT - E100-120XL3 ...............................442 INTEGRAL SIDE-SHIFT CARRIAGE TWO STAGE FULL FREE-LIFT - 1219 MM (48 IN.) CLASS IV ........444 SIDE-SHIFT CYLINDER.......................................................................446 ACCUMULATOR...............................................................................448 HEADER HOSE 8° BACKWARD TILT - TWO STAGE LIMITED FREE-LIFT ...............................450 HEADER HOSE TWO STAGE FULL FREE-LIFT (→ S/N C098N02199A) ................................452 DRIVE TIRE AND WHEEL......................................................................454 FIELD CONVERSION KITS.........................................................................455 FENDER CONVERSION.........................................................................458 CONTROL VALVE.............................................................................458 MAST TILT CONVERSION KITS.................................................................458 LIGHT KITS................................................................................458 ALARM AND HORN KITS.......................................................................458 NUMERICAL INDEX...............................................................................459
IMAGES PREVIEW OF THE MANUAL:
HYSTER E80-120XL3 E100XL3S (C098) PARTS MANUAL – PDF DOWNLOAD:
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- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
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