Hyster ELECTRIC E25-30-35XM E40XMS (D114) Parts Manual – PDF DOWNLOAD
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Hyster ELECTRIC E25-30-35XM E40XMS (D114) Parts Manual – PDF DOWNLOAD
LAST USED ON S/N D114V-3841,
EXCLUDING 3719, 3837
Description
Hyster ELECTRIC E25-30-35XM E40XMS (D114) Parts Manual – PDF DOWNLOAD
DESCRIPTION:
Hyster ELECTRIC E25-30-35XM E40XMS (D114) Parts Manual – PDF DOWNLOAD
LAST USED ON S/N D114V-3841,
EXCLUDING 3719, 3837
HOW TO USE THE ILLUSTRATED PARTS MANUAL:
- This parts manual describes and illustrates assemblies, subassemblies, and detail parts needed for service replacement.
- The different constructions are indicated by keys and footnotes.
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Tum to the illustrated index page immediately behind the front cover. Choose the general area of reference most likely to include the part.
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEX.T HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Tum to the Master Index immediately following the Illustrated Index.
WHEN THE PART NUMBER IS KNOWN:
5. Use the numerical index at the back of the manual to find the part number. Tum to the figure listed and locate the part as indicated by the reference number.
GENERAL:
The assembly breakdowns include part numbers, description, quantities required, keys and footnotes to help in selecting the correct parts.
6. Keys are used to show effective serial numbers for two or more similar assemblies, RH and LH assembly parts, etc. Select the appropriate key, “A”, “B”, “C” or “D” and the corresponding quantity column to find the required parts.
TABLE OF CONTENTS:
Hyster ELECTRIC E25-30-35XM E40XMS (D114) Parts Manual – PDF DOWNLOAD
FRAME 5
DRIVE AXLE 23
STEERING 31
BRAKE/ACCELERATOR 53
ELECTRICAL 67
HYDRAULIC 109
MAST (TWO-STAGE LIMITED FREE-LIFT-A551) 141
MAST (THREE-STAGE FULL FREE-LIFT -A555) 161
MAST (TWO-STAGE FULL FREE-LIFT -A559) 187
OPTIONAL 211
NUMERICAL INDEX 227
A
ACCELERATOR (Figure 39) Page 65
ACCELERATOR PEDAL (Figure 40) Page 66
B
BACKUP ALARM (Figure 134) Page 225
BARK BRAKE (Figure 38)
SEAT ACTUATED Page 64
BATTERY CONNECTOR ASSY (Figure 57) Page 96
BATTERY SLIDE AND ROLLER TRAY (Figure 129) Page 218
BRAKE (Figure 34)
LAST USED ON S/N D114V-2285, EXCEPT 2282,2285,
INCLUDING 2287 Page 56
BRAKE (Figure 35)
FIRST USED ON S/N D114V-2286, INCLUDING 2282,2285,
EXCEPT 2287 Page 58
BRAKE AND BACKUP LIGHT (12V) (Figure 130} Page 220
BRAKE PEDAL LINKAGE (Figure 32) Page 54
C
CARRIAGE (Figure 107)
THREE-STAGE FULL FREE-LIFT MAST Page 178
CARRIAGE (Figure 120)
TWO-STAGE FULL FREE-LIFT MAST Page 202
CARRIAGE (Figure 93)
TWO-STAGE LIMITED FREE-LIFT MAST Page 152
CONTACTOR (Figure 51)
1A AND REGENERATIVE BRAKING Page 89
CONTACTOR (Figure 52)
1A AND PUMP Page 90
CONTACTOR PANEL (Figure 46)
PAGE
CONTACTOR HYDRAULIC Page 80
CONTACTOR PANEL (Figure 47)
SCR HYDRAULIC Page 82
CONTROL PANEL {Figure 43)
CONTACTOR HYDRAULIC Page 74
CONTROL PANEL (Figure 44}
SCR HYDRAULIC Page 76
CONTROL VALVE {Figure 85}
THREE FUNCTION Page 136
CONTROL VALVE (Figure 86}
FOUR FUNCTION Page 138
COUNTERWEIGHT (Figure 8) Page 14
COVERS {Figure 5) Page 10
COWL ELECTRICAL {Figure 54) Page 92
D
DIFFERENTIAL (Figure 14) Page 28
DIRECTIONAL CONTACTOR (Figure 50) Page 88
DOME LIGHT (Figure 133}
LAST USED ON S/N D114V-2232, INCLUDING 2234,2243,2252 Page 224
DRIVE AND REAR LIGHTS {Figure 131) Page 222
DRIVE AXLE (Figure 12) Page 24
DRIVE MOTOR MOUNT (Figure 70) Page 114
E
ELECTRICAL (Figure 41)
PAGE
SCA HYDRAULIC Page 70
ELECTRICAL (Figure 42)
CONTACTOR HYDRAULIC Page 72
F
FORK (Figure 112)
THREE-STAGE FULL FREE-LIFT MAST Page 186
FORK (Figure 125)
TWO-STAGE FULL FREE-LIFT MAST Page 210
FORK (Figure 98)
TWO-STAGE LIMITED FREE-LIFT MAST Page 160
FRAME (Figure 4) Page 8
FREE-LIFT CYLINDER (Figure 106)
THREE-STAGE FULL FREE-LIFT MAST Page 176
FREE-LIFT CYLINDER (Figure 119)
TWO-STAGE FULL FREE-LIFT MAST Page 200
FREE-LIFT (Figure 103)
THREE-STAGE FULL FREE-LIFT MAST Page 170
FREE-LIFT (Figure 116)
TWO-STAGE FULL FREE-LIFT MAST Page 194
H
HANDLEVER (Figure 84) Page 134
HEADER HOSE (Figure 110)
(THREE FUNCTION)
THREE-STAGE FULL FREE-LIFT MAST Page 182
HEADER HOSE (Figure 111)
(FOUR FUNCTION)
THREE-STAGE FULL FREE-LIFT MAST Page 184
HEADER HOSE (Figure 123)
(THREE FUNCTION)
PAGE
TWO-STAGE FULL FREE-LIFT MAST Page 206
HEADER HOSE (Figure 124}
(FOUR FUNCTION)
TWO-STAGE FULL FREE-LIFT MAST Page 208
HEADER HOSE (Figure 97)
(FOUR FUNCTION)
TWO-STAGE LIMITED FREE-LIFT MAST Page 158
HEADER HOSE(Figure 96)
(THREE FUNCTION)
TWO-STAGE LIMITED FREE-LIFT MAST Page 156
HOOD (Figure 9) Page 16
HYDRAULIC (Figure 69} Page 112
HYDRAULIC MOTOR (Figure 75)
ECONOMY TRUCK
LAST USED ON S/N D114V-2087, EXCEPT 2039,2085 Page 120
HYDRAULIC MOTOR (Figure 76)
ECONOMY TRUCK
FIRST USED ON S/N D114V-2088, INCLUDING 2039,2085 Page 122
HYDRAULIC MOTOR (Figure 77)
PREMIUM TRUCK
LAST USED ON S/N D114V-2087, EXCEPT 2039,2085 Page 124
HYDRAULIC MOTOR (Figure 78)
PREMIUM TRUCK
FIRST USED ON S/N D114V-2088, INCLUDING 2039,2085 Page 126
HYDRAULIC MOTOR (Figure 79}
PREMIUM TRUCK
LAST USED ON S/N PENDING D114V-2087, EXCEPT 2039,2085
IDENTIFY BY PART NUMBER Page 127
HYDRAULIC MOTOR (Figure 80)
PREMIUM TRUCK (OPEN CONSTRUCTION WITH BWI)
FIRST USED ON S/N D114V-2088, INCLUDING 2039,2085
IDENTIFY BY PART NUMBER Page 128
HYDRAULIC MOTOR (Figure 81)
PREMIUM TRUCK (CLOSED CONSTRUCTION WITH BWI)
FIRST USED ON S/N D114V-2088, INCLUDING 2039,2085
IDENTIFY BY PART NUMBER Page 129
HYDRAULIC PUMP (Figure 71)
IDENTIFY BY PART NUMBER
PAGE
LAST USED ON S/N D114V-3155 Page 115
HYDRAULIC PUMP (Figure 72)
12cc SINGLE GEAR PUMP
IDENTIFY BY PART NUMBER
FIRST USED ON S/N D114V-3156 Page 116
HYDRAULIC PUMP (Figure 73)
19cc DOUBLE GEAR PUMP
IDENTIFY BY PART NUMBER
FIRST USED ON S/N D114V-3156 Page 117
HYDRAULIC PUMP (Figure 74)
IDENTIFY BY PART NUMBER Page 118
HYDRAULIC TANK (Figure 87) Page 140
INNER MAST (Figure 101)
THREE-STAGE FULL FREE-LIFT MAST Page 166
INNER MAST (Figure 114)
TWO-STAGE FULL FREE-LIFT MAST Page 190
INNER MAST (Figure 89)
TWO-STAGE LIMITED FREE-LIFT MAST Page 144
INSTRUMENT CLUSTER (Figure 56)
ECONOMY TRUCK Page 94
INTERMEDIATE MAST (Figure 100)
THREE-STAGE FULL FREE-LIFT MAST Page 164
L
LABELS AND PAINT (Figure 3) Page 6
LIFT CYLINDER, LH (Figure 91)
TWO-STAGE LIMITED FREE-LIFT MAST Page 148
LIFT CYLINDER, RH (Figure 92)
TWO-STAGE LIMITED FREE-LIFT MAST Page 150
LIFT (Figure 90)
PAGE
TWO-STAGE LIMITED FREE-LIFT MAST Page 146
LIGHT HARNESS (Figure 135) Page 226
LOAD BACKREST EXTENSION (Figure 108)
THREE-STAGE FULL FREE-LIFT MAST Page 179
LOAD BACKREST EXTENSION (Figure 121)
TWO-STAGE FULL FREE-LIFT MAST Page 203
LOAD BACKREST EXTENSION (Figure 94)
TWO-STAGE LIMITED FREE-LIFT MAST Page 153
M
MAIN LIFT CYLINDER, LH (Figure 104)
THREE-STAGE FULL FREE-LIFT MAST Page 172
MAIN LIFT CYLINDER, LH (Figure 117)
TWO-STAGE FULL FREE-LIFT MAST Page 196
MAIN LIFT CYLINDER, RH (Figure 105)
THREE-STAGE FULL FREE-LIFT MAST Page 174
MAIN LIFT CYLINDER, RH (Figure 118)
TWO-STAGE FULL FREE-LIFT MAST Page 198
MAIN LIFT (Figure 102)
THREE-STAGE FULL FREE-LIFT MAST Page 168
MAIN LIFT (Figure 115)
TWO-STAGE FULL FREE-LIFT MAST Page 192
MAST INSTALLATION (Figure 109)
THREE-STAGE FULL FREE-LIFT MAST Page 180
MAST INSTALLATION (Figure 122)
TWO-STAGE FULL FREE-LIFT MAST Page 204
MAST INSTALLATION (Figure 95)
TWO-STAGE LIMITED FREE-LIFT MAST Page 154
MASTER CYLINDER (Figure 33) Page 55
N
NON-SUSPENSION SEAT (Figure 10) Page 18
0
OUTER MAST (Figure 113)
TWO-STAGE FULL FREE-LIFT MAST Page 188
OUTER MAST (Figure 88)
TWO-STAGE LIMITED FREE-LIFT MAST Page 142
OUTER MAST (Figure 99)
THREE-STAGE FULL FREE-LIFT MAST Page 162
OVERHEAD GUARD (Figure 6)
LAST USED ON S/N D114V-1801, INCLUDING 1812 Page 12
OVERHEAD GUARD (Figure 7)
FIRST USED ON S/N D114V-1802, EXCEPT 1812 Page 13
p
PARK BRAKE (Figure 36}
LEVER ACTUATED Page 60
PARK BRAKE LINKAGE (Figure 37)
SEAT ACTUATED Page 62
PUBLICATIONS (Figure 1) Page 2
PUMP PANEL (Figure 49) Page 86
R
RECOMMENDED SPARE PARTS LIST (Figure 2) Page 3
©1999 HYSTER COMPANY See Service Manual
for service procedures
11/26/99
Page ix
SERIAL CODE D114 – NORTH AMERICA HYSTER
TABLE OF CONTENTS
DESCRIPTION PAGE
s
SHIFT LEVER (Figure 55) Page 93
SIDESHIFT CARRIAGE (Figure 127) Page 214
SIDESHIFT CYLINDER (Figure 128) Page 216
STEERING AXLE (Figure 31) Page 50
STEERING CONTACTOR (Figure 53) Page 91
STEERING CONTROL UNIT (Figure 18)
LAST USED ON S/N D114V-2817 Page 34
STEERING CONTROL UNIT (Figure 19)
FIRST USED ON S/N D114V-2818 Page 35
STEERING CYLINDER (Figure 21)
LAST USED ON DATE BREAK 6/96 Page 38
STEERING CYLINDER (Figure 22)
FIRST USED ON DATE BREAK 6/96 Page 40
STEERING HYDRAULIC (Figure 20) Page 36
STEERING MOTOR (Figure 26)
LAST USED ON S/N D114V-2744,
INCLUDING 2751-54,2764,2765,2767 Page 45
STEERING MOTOR (Figure 27)
WITH BRUSH WEAR INDICATOR
USED ON S/N D114V-2745, EXCEPT 2751-54,2764,2765,2767
THRU S/N D114V-3450, INCLUDING 3456,3470,3471,3475 Page 46
STEERING MOTOR (Figure 28)
WITH BRUSH WEAR INDICATOR
FIRST USED ON S/N D114V-3451, EXCEPT 3456,3470,3471,3475 Page 47
STEERING MOTOR (Figure 29)
WITHOUT BRUSH WEAR INDICATOR
USED ON S/N D114V-2745, EXCEPT 2751-54,2764,2765,2767
THRU S/N D114V-3536, EXCEPT 3527 Page 48
STEERING MOTOR (Figure 30)
WITHOUT BRUSH WEAR INDICATOR
FIRST USED ON S/N D114V-3537, INCLUDING 3527 Page 49
STEERING POD (Figure 17) Page 32
STEERING PUMP (Figure 23}
LAST USED ON DATE BREAK 4/97 Page 42
STEERING PUMP (Figure 24)
USED ON DATE BREAK 4/97 THRU S/N D114V-2817 Page 43
STEERING PUMP (Figure 25)
FIRST USED ON S/N D114V-2818 Page 44
STROBE LIGHT (Figure 132) Page 223
SUSPENSION SEAT (Figure 11) Page 20
T
TILT CYLINDER (Figure 82} Page 130
TIRE AND WHEEL (Figure 126) Page 212
TRACTION MOTOR (Figure 15)
ECONOMY TRUCK Page 29
TRACTION MOTOR (Figure 16)
PREMIUM TRUCK Page 30
TRACTION PANEL (Figure 48) Page 84
TRANSMISSION (Figure 13) Page 26
V
VALVE ATTACHING PARTS (Figure 83} Page 132
w
WIRE HARNESS (Figure 58)
ON-DEMAND STEERING Page 97
WIRE HARNESS (Figure 59)
INSTRUMENT CLUSTER (PREMIUM TRUCK) Page 98
WIRE HARNESS (Figure 60}
PAGE
INSTRUMENT CLUSTER (ECONOMY TRUCK) Page 99
WIRE HARNESS (Figure 61)
INSTRUMENT CLUSTER (PREMIUM TRUCK W/TMM) Page 100
WIRE HARNESS (Figure 62)
IGNITION SWITCH Page 101
WIRE HARNESS (Figure 63}
CHASSIS LIGHT
LAST USED ON DATE BREAK 8/97 Page 102
WIRE HARNESS (Figure 64)
CHASSIS LIGHT
FIRST USED ON DATE BREAK 8/97 Page 103
WIRE HARNESS (Figure 65)
STEER MOTOR (SCR HYDRAULICS) Page 104
WIRE HARNESS (Figure 66)
HANDLEVER (CONTACTOR HYDRAULICS) Page 105
WIRE HARNESS (Figure 67)
HANDLEVER (SCR HYDRAULICS) Page 106
WIRE HARNESS (Figure 68)
MAIN Page 107
IMAGES PREVIEW OF THE MANUAL:
HYSTER ELECTRIC E25-30-35XM E40XMS (D114) PARTS MANUAL – PDF DOWNLOAD:
PLEASE NOTE:
- This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
- Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
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