Hyster ELECTRIC E45-50-55-60-65XM (F108) Parts Manual – PDF DOWNLOAD
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Hyster ELECTRIC E45-50-55-60-65XM (F108) Parts Manual – PDF DOWNLOAD
LAST USED ON S/N F108V-15840,
EXCLUDING 14946, 15838
Description
Hyster ELECTRIC E45-50-55-60-65XM (F108) Parts Manual – PDF DOWNLOAD
DESCRIPTION:
Hyster ELECTRIC E45-50-55-60-65XM (F108) Parts Manual – PDF DOWNLOAD
LAST USED ON S/N F108V-15840,
EXCLUDING 14946, 15838
HOW TO USE THE ILLUSTRATED PARTS MANUAL:
- This parts manual describes and illustrates assemblies, subassemblies, and detail parts needed for service replacement.
- The different constructions are indicated by keys and footnotes.
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Tum to the illustrated index page immediately behind the front cover. Choose the general area of reference most likely to include the part.
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEX.T HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Tum to the Master Index immediately following the Illustrated Index.
WHEN THE PART NUMBER IS KNOWN:
5. Use the numerical index at the back of the manual to find the part number. Tum to the figure listed and locate the part as indicated by the reference number.
GENERAL:
The assembly breakdowns include part numbers, description, quantities required, keys and footnotes to help in selecting the correct parts.
6. Keys are used to show effective serial numbers for two or more similar assemblies, RH and LH assembly parts, etc. Select the appropriate key, “A”, “B”, “C” or “D” and the corresponding quantity column to find the required parts.
TABLE OF CONTENTS:
Hyster ELECTRIC E45-50-55-60-65XM (F108) Parts Manual – PDF DOWNLOAD
FRAME Page 5
DRIVE AXLE Page 25
STEERING Page 35
BRAKE/ACCELERATOR Page 55
ELECTRICAL Page 71
HYDRAULIC Page 125
TWO-STAGE LIMITED FREE-LIFT MAST Page 147
THREE-STAGE FULL FREE-LIFT MAST Page 165
TWO-STAGE FULL FREE-LIFT MAST Page 195
FOUR-STAGE FULL FREE-LIFT MAST Page 219
OPTIONAL Page 241
NUMERIC INDEX Page 261
A
ACCELERATOR (Figure 39) Page 69
ACCELERATOR PEDAL (Figure 40) Page 70
B
BACKUP ALARM (Figure 154) Page 257
BATTERY CONNECTOR ASSEMBLY (Figure 61) Page 110
BATTERY SLIDE AND ROLLER TRAY (Figure 147) Page 248
BRAKE (Figure 34) Page 60
BRAKE AND BACK-UP LIGHT (Figure 148) Page 250
BRAKE PEDAL LINKAGE (Figure 32) Page 56
C
CARRIAGE (Figure 139)
FOUR-STAGE FULL FREE-LIFT MAST Page 235
CARRIAGE (FOUR ROLLER) (Figure 124)
TWO-STAGE FULL FREE-LIFT MAST Page 210
CARRIAGE (FOUR ROLLER) (Figure 96)
TWO-STAGE LIMITED FREE-LIFT MAST Page 156
CARRIAGE (SIX ROLLER) (Figure 11 O)
THREE-STAGE FULL FREE-LIFT MAST
LAST USED ON S/N B508V-4186, B563V-2161 Page 186
CARRIAGE (SIX ROLLER) (Figure 111)
THREE-STAGE FULL FREE-LIFT MAST
FIRST USED ON S/N B508V-4187, B563V-2162 Page 187
CARRIAGE (SIX ROLLER) (Figure 125)
TWO-STAGE FULL FREE-LIFT MAST Page 211
CARRIAGE (SIX ROLLER) (Figure 97)
TWO-STAGE LIMITED FREE-LIFT MAST Page 157
CONTACTOR (Figure 58) Page 107
CONTACTOR (Figure 59) Page 108
CONTACTOR PANEL (Figure 50)
CONTACTOR HYDRAULIC Page 92
CONTACTOR PANEL (Figure 51)
SCR HYDRAULIC Page 94
CONTACTOR PANEL (Figure 52)
TRANSISTOR HYDRAULIC (WITHOUT FIELD WEAKENING)
FIRST USED ON S/N F108V-5948 Page 96
CONTACTOR PANEL (Figure 53)
TRANSISTOR HYDRAULIC (WITH FIELD WEAKENING)
FIRST USED ON S/N F108V-5948 Page 98
CONTROL PANEL (Figure 47}
CONTACTOR HYDRAULIC Page 86
CONTROL PANEL (Figure 48)
SCR HYDRAULIC Page 88
CONTROL VALVE (Figure 88)
THREE FUNCTION Page 142
CONTROL VALVE (Figure 89)
FOUR FUNCTION Page 144
COUNTERWEIGHT (Figure 9) Page 15
COVERS (Figure 5) Page 10
COWL ELECTRICAL (Figure 44) Page 80
CYLINDER (E45-55XM) (Figure 94)
TWO-STAGE LIMITED FREE-LIFT MAST Page 154
CYLINDER (E60-65XM) (Figure 95)
TWO-STAGE LIMITED FREE-LIFT MAST Page 155
D
DC-DC CONVERTOR (Figure 151)
PAGE
LAST USED ON S/N F108V-6525 Page 254
DC-DC CONVERTOR (Figure 152)
36/48 TO 12 VOLT
FIRST USED ON S/N F108V-6526 Page 255
DIRECTIONAL CONTACTOR (Figure 57) Page 106
DOME LIGHT (Figure 153)
LAST USED ON S/N F108V-10086, INCLUDING 10089,10097,10104,
10105, 10107, 10113, 10114, 10120-23, 10146-49,
EXCEPT 10062-64, 10069, 10071, 10079, 10086 Page 256
DRIVE AND REAR LIGHTS (Figure 149-} Page 252
DRIVE AXLE (Figure 14) Page 26
DRIVE MOTOR MOUNT (Figure 76) Page 128
E
ELECTRICAL (Figure 41)
SCR HYDRAULIC Page 74
ELECTRICAL (Figure 42)
CONTACTOR HYDRAULIC Page 76
ELECTRICAL (Figure 43)
TRANSISTOR HYDRAULIC
FIRST USED ON S/N F108V-5948 Page 78
F
FORK (Figure 143)
FOUR-STAGE FULL FREE-LIFT MAST Page 240
FORK (Figure 101)
TWO-STAGE LIMITED FREE-LIFT MAST Page 162
FORK (Figure 115)
THREE-STAGE FULL FREE-LIFT MAST Page 192
FORK (Figure 129)
TWO-STAGE FULL FREE-LIFT MAST Page 217
V
SERIAL CODE F108-NORTH AMERICA HYSTER
TABLE OF CONTENTS
DESCRIPTION PAGE
F {Continued)
FRAME (Figure 4) Page 8
FREE LIFT CYLINDER (Figure 123) Page 208
FREE LIFT (E45-55XM) (Figure 106)
THREE-STAGE FULL FREE-LIFT MAST Page 174
FREE LIFT (E45-55XM) (Figure 119)
TWO-STAGE FULL FREE-LIFT MAST Page 202
FREE LIFT (E60-65XM) (Figure 107)
THREE-STAGE FULL FREE-LIFT MAST Page 176
FREE LIFT (E60-65XM) (Figure 120)
TWO-STAGE FULL FREE-LIFT MAST Page 204
FREE-LIFT (Figure 135)
FOUR-STAGE FULL FREE-LIFT MAST Page 230
FREE-LIFT CYLINDER (Figure 109} Page 182
FREE-LIFT CYLINDER (Figure 138)
FOUR-STAGE FULL FREE-LIFT MAST Page 234
H
HANDLEVER (Figure 87) Page 140
HEADER HOSE (Figure 114)
THREE-STAGE FULL FREE-LIFT MAST Page 190
HEADER HOSE (Figure 100)
TWO-STAGE LIMITED FREE-LIFT MAST Page 160
HEADER HOSE (Figure 128)
TWO-STAGE FULL FREE-LIFT MAST Page 214
HEADER HOSE (Figure 142)
FOUR-STAGE FULL FREE-LIFT MAST Page 238
HOOD (Figure 10) Page 16
HYDRAULIC (Figure 75) Page 126
HYDRAULIC MOTOR (Figure 81)
ECONOMY TRUCK
IDENTIFY BY PART NUMBER Page 133
PAGE
IDENTIFY BY PART NUMBER Page 134
HYDRAULIC MOTOR (Figure 83)
ECONOMY TRUCK
OPTIONAL
IDENTIFY BY PART NUMBER Page 135
HYDRAULIC MOTOR (Figure 84)
PREMIUM TRUCK
OPTIONAL
IDENTIFY BY PART NUMBER Page 136
HYDRAULIC PUMP (Figure 77)
12 cc PUMP Page 129
HYDRAULIC PUMP (Figure 78)
12 cc SINGLE GEAR PUMP
IDENTIFY BY PART NUMBER
FIRST USED ON S/N F108V-12787, EXCEPT 12788,12798 Page 130
HYDRAULIC PUMP (Figure 79)
19 cc DOUBLE GEAR PUMP
IDENTIFY BY PART NUMBER
FIRST USED ON S/N F108V-12787, EXCEPT 12788,12798 Page 131
HYDRAULIC PUMP (Figure 80) Page 132
HYDRAULIC TANK (Figure 90) Page 146
INNER MAST (Figure 104)
THREE-STAGE FULL FREE-LIFT MAST Page 170
INNER MAST (Figure 117)
TWO-STAGE FULL FREE-LIFT MAST Page 198
INNER MAST (Figure 92}
TWO-STAGE LIMITED FREE-LIFT MAST Page 150
INNER MAST (Figure 133}
FOUR-STAGE FULL FREE-LIFT MAST Page 226
INSTRUMENT CLUSTER (Figure 46)
ECONOMY TRUCK Page 84
INTERMEDIATE MAST (Figure 103)
PAGE
THREE-STAGE FULL FREE-LIFT MAST Page 168
INTERMEDIATE MAST #1 (Figure 131)
FOUR-STAGE FULL FREE-LIFT MAST Page 222
INTERMEDIATE MAST #2 (Figure 132)
FOUR-STAGE FULL FREE-LIFT MAST Page 224
L
LABELS AND PAINT (Figure 3) Page 6
LIFT (Figure 93)
TWO-STAGE LIMITED FREE-LIFT MAST Page 152
LIGHT HARNESS (Figure 155) Page 258
LOAD BACKREST EXTENSION (Figure 112)
THREE-STAGE FULL FREE-LIFT MAST Page 188
LOAD BACKREST EXTENSION (Figure 126)
TWO-STAGE FULL FREE-LIFT MAST Page 212
LOAD BACKREST EXTENSION (Figure 140)
FOUR-STAGE FULL FREE-LIFT MAST Page 236
LOAD BACKREST EXTENSION (Figure 98)
TWO-STAGE LIMITED FREE-LIFT MAST Page 158
M
MAIN CYLINDER (Figure 108)
THREE-STAGE FULL FREE-LIFT MAST Page 178
MAIN CYLINDER, LH (Figure 121)
TWO-STAGE FULL FREE-LIFT MAST Page 206
MAIN CYLINDER, LH (Figure 136)
FOUR-STAGE FULL FREE-LIFT MAST Page 232
MAIN CYLINDER, RH (Figure 122)
TWO-STAGE FULL FREE-LIFT MAST Page 207
MAIN CYLINDER, RH (Figure 137)
FOUR-STAGE FULL FREE-LIFT MAST Page 233
©1999 HYSTER COMPANY See Service Manual for
service procedures
11/26/99
HYSTER viii
SERIAL CODE Fl 08-NORTH AMERICA
TABLE OF CONTENTS
DESCRIPTION
M (Continued)
MAIN LIFT {Figure 105)
PAGE
THREE-STAGE FULL FREE-LIFT MAST Page 172
MAIN LIFT {Figure 118)
TWO-STAGE FULL FREE-LIFT MAST Page 200
MAIN LIFT {Figure 134)
FOUR-STAGE FULL FREE-LIFT MAST Page 228
MAST INSTALLATION {Figure 113)
THREE-STAGE FULL FREE-LIFT MAST Page 189
MAST INSTALLATION {Figure 127)
TWO-STAGE FULL FREE-LIFT MAST Page 213
MAST INSTALLATION {Figure 141)
FOUR-STAGE FULL FREE-LIFT MAST Page 237
MAST INSTALLATION {Figure 99)
TWO-STAGE LIMITED FREE-LIFT MAST Page 159
MASTER CYLINDER {Figure 33) Page 58
N
NON-SUSPENSION SEAT {Figure 12) Page 20
0
OUTER MAST {Figure 102)
THREE-STAGE FULL FREE-LIFT MAST Page 166
OUTER MAST {Figure 116)
TWO-STAGE FULL FREE-LIFT MAST Page 196
OUTER MAST {Figure 130}
FOUR-STAGE FULL FREE-LIFT MAST Page 220
OUTER MAST {Figure 91)
TWO-STAGE LIMITED FREE-LIFT MAST Page 148
OVERHEAD GUARD {Figure 6)
LAST USED ON S/N F1 0BV-8423 Page 12
OVERHEAD GUARD (Figure 7)
USED ON S/N F108V-8424 THRU S/N F108V-10086,
INCLUDING 10089, 10097, 10104, 10105, 10107, 10113, 10114,
PAGE
10120-23, 10146-49, EXCEPT 10062-64, 10069, 10071, 10079, 10086 Page 13
OVERHEAD GUARD (Figure 8)
FIRST USED ON S/N F108V-10087,
EXCEPT 10089, 10097, 10104, 10105, 10107, 10113, 10114,
10120-23, 10146-49, INCLUDING 10062-64, 10069, 10071,
10079, 10086 Page 14
p
PARK BRAKE (Figure 35)
LEVER ACTUATED
LAST USED ON S/N F108V-6654 Page 62
PARK BRAKE (Figure 36)
LEVER ACTUATED
FIRST USED ON S/N F108V-6655 Page 64
PARK BRAKE (Figure 38)
SEAT ACTUATED Page 68
PARK BRAKE LINKAGE (Figure 37)
SEAT ACTUATED Page 66
PROP ROD RELEASE (Figure 11)
OPTIONAL Page 19
PUBLICATIONS (Figure 1) Page 2
PUBLICATIONS Page 1
PUMP PANEL (Figure 55) Page 102
R
RECOMMENDED SPARE PARTS LIST (Figure 2) Page 4
s
SHIFT LEVER (Figure 45) Page 82
SIDESHIFT CARRIAGE (Figure 145) Page 244
SIDESHIFT CYLINDER (Figure 146) Page 246
©1999 HYSTER COMPANY See Service Manual for
service procedures
11/26/99
HYSTER X
SERIAL CODE F108-NORTH AMERICA
TABLE OF CONTENTS
DESCRIPTION PAGE
S (Continued)
STEERING AXLE (Figure 31) Page 52
STEERING CONTACTOR (Figure 60) Page 109
STEERING CONTROL UNIT (Figure 19)
IDENTIFY BY PART NUMBER
LAST USED ON S/N F108V-11223, INCLUDING 11233,11234,11247 Page 38
STEERING CONTROL UNIT (Figure 20)
IDENTIFY BY PART NUMBER
FIRST USED ON S/N F108V-11224, EXCEPT 11233,11234,11247 Page 39
STEERING CYLINDER (Figure 22) Page 42
STEERING HYDRAULIC (Figure 21) Page 40
STEERING MOTOR (Figure 26)
LAST USED ON S/N F108V-11552, EXCEPT 11482-87,11491-94,
11499, 11500, 11502, 11503, 11508-12, 11521-29, 11534, 11540-49 Page 46
STEERING MOTOR (Figure 27)
WITH BRUSH WEAR INDICATOR
USED ON S/N F108V-11553, INCLUDING 11482-87,11491-94,
11499, 11500, 11502, 11503, 11508-12, 11521-29, 11534, 11540-49
THRU S/N F108V-13931, EXCEPT 13768, INCLUDING 13936,13937,
13939, 13941-45, 13947 Page 47
STEERING MOTOR (Figure 28)
WITH BRUSH WEAR INDICATOR
FIRST USED ON S/N F108V-13932, INCLUDING 13768,
EXCEPT 13936, 13937, 13939, 13941-45, 1394 7 Page 48
STEERING MOTOR (Figure 29)
WITHOUT BRUSH WEAR INDICATOR
USED ON S/N F108V-11553, INCLUDING 11482-87,11491-94,
11499, 11500, 11502, 11503, 11508-12, 11521-29, 11534, 11540-49
THRU S/N F108V-14260 Page 49
STEERING MOTOR (Figure 30)
WITHOUT BRUSH WEAR INDICATOR
FIRST USED ON S/N F108V-14261 Page 50
STEERING POD (Figure 18) Page 36
STEERING PUMP (Figure 23)
LAST USED ON S/N F108V-10235, EXCEPT 10192,10195-97,
10200, 10202-06, 10208-10, 10213, 10214, 10219, 10221-23, 10225,
10227-31 Page 43
STEERING PUMP (Figure 24)
USED ON S/N F108V-10236, INCLUDING 10192,10195-97,10200,
10202-06, 10208-10, 10213, 10214, 10219, 10221-23, 10225, 10227-31
PAGE
THRU S/N F108V-11223, INCLUDING 11233,11234,11247 Page 44
STEERING PUMP (Figure 25)
FIRST USED ON S/N F108V-11224, EXCEPT 11233,11234,11247 Page 45
STROBE LIGHT (Figure 150) Page 253
SUSPENSION SEAT (Figure 13) Page 22
SWITCH HARNESS (Figure 156)
FIRST USED ON S/N F108V-4442 Page 259
T
TILT CYLINDER (Figure 85) Page 137
TIRE AND WHEEL (Figure 144) Page 242
TRACTION MOTOR (Figure 16)
ECONOMY TRUCK Page 30
TRACTION MOTOR (Figure 17)
PREMIUM TRUCK Page 32
TRACTION PANEL (Figure 54) Page 100
TRANSISTOR ASSEMBLY (Figure 56) Page 104
TRANSISTOR CONTROL PANEL (Figure 49)
TRANSISTOR HYDRAULIC
FIRST USED ON S/N F108V-5948 Page 90
TRANSMISSION (Figure 15) Page 28
V
VALVE ATTACHING PARTS (Figure 86) Page 138
w
WIRE HARNESS (Figure 62)
PAGE
ON-DEMAND STEERING Page 111
WIRE HARNESS (Figure 63)
INSTRUMENT CLUSTER (PREMIUM DISPLAY) Page 112
WIRE HARNESS (Figure 64) Page 113
WIRE HARNESS (Figure 65)
INSTRUMENT CLUSTER (PREMIUM DISPLAY WITH TMM) Page 114
WIRE HARNESS (Figure 66)
IGNITION SWITCH Page 115
WIRE HARNESS (Figure 67)
CHASSIS LIGHT
LAST USED ON S/N F108V-11358, EXCEPT 11382,11383,
INCLUDING 11293,11294,11339,11352,11357 Page 116
WIRE HARNESS (Figure 68) •’
CHASSIS LIGHT i:
FIRST USED ON S/N F108V-11359, INCLUDING 11382,11383, -,- __
EXCEPT 11293, 11294, 11339, 11352, 11357 Page 117
WIRE HARNESS (Figure 69)
STEER MOTOR , Page 118
WIRE HARNESS (Figure 70)
HANDLEVER (CONTACTOR HYDRAULICS) Page 119
WIRE HARNESS (Figure 71)
HANDLEVER TRANSISTOR HYDRAULIC AND SCR HYDRAULIC Page 120
WIRE HARNESS (Figure 72)
MAIN
SCA HYDRAULICS Page 121
WIRE HARNESS (Figure 73)
MAIN
POWER STEERING ON DEMAND
FIRST USED ON S/N F108V-11267 Page 122
WIRE HARNESS (Figure 74)
MAIN
FULL TIME POWER STEERING
FIRST USED ON S/N F108V-11267 Page 123
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HYSTER ELECTRIC E45-50-55-60-65XM (F108) PARTS MANUAL – PDF DOWNLOAD:
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