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Hyster ELECTRIC E45-65XM2 (F108) Parts Manual – PDF DOWNLOAD
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Hyster ELECTRIC E45-65XM2 (F108) Parts Manual – PDF DOWNLOAD
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Description
Hyster ELECTRIC E45-65XM2 (F108) Parts Manual – PDF DOWNLOAD
DESCRIPTION:
Hyster ELECTRIC E45-65XM2 (F108) Parts Manual – PDF DOWNLOAD
HOW TO USE THE ILLUSTRATED PARTS MANUAL :
- This parts manual describes and illustrates assemblies, sub-assemblies, and detail parts needed for service replacement.
- The different constructions are indicated by keys and footnotes. The call outs correspond to descriptions found on the next page.
HOW TO FIND THE DESIRED PART NUMBER
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
2. Turn to the section you chose. Use the Section Table of Contents to determine the assembly which would normally contain the part required. Then locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
4. Locate the assembly the required part is used on and turn to the page indicated for that assembly. Then locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 13-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 13-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
6. Parts Super session Information. Part numbers that have this history will be displayed in the parts list in the order that they were superseded (from oldest to newest). The superseded part numbers will be shown with a line through them.
- Five periods in the PART NO. column (. . . . .) indicate that the part is either Not Serviced Separately or there is a reference to another figure. A figure reference is denoted by a pointing hand followed by a figure number in the DESCRIPTION column (Figure 10)
7. Keys are used to show two or more similar assemblies, RH and LH assembly parts, etc. Select the appropriate key, “A”, “B”, “C”, “D”, or “E” and the corresponding quantity column to find the required parts. Two periods in the QTY column (..) indicate that the part is not used for that assembly.
TABLE OF CONTENTS:
Hyster ELECTRIC E45-65XM2 (F108) Parts Manual – PDF DOWNLOAD
Frame................................................................................................................... 19 FLOOR PLATES AND COVERS............................................................................................. 22 COVERS.............................................................................................................. 26 HOOD................................................................................................................ 30 OVERHEAD GUARD...................................................................................................... 34 COUNTERWEIGHT....................................................................................................... 36 NON-SUSPENSION SEAT................................................................................................. 38 SUSPENSION SEAT..................................................................................................... 42 FULL SUSPENSION SEAT SHEET 1 OF 2................................................................................... 46 FULL SUSPENSION SEAT SHEET 2 OF 2................................................................................... 50 LABELS.............................................................................................................. 52 LOAD BACKREST EXTENSION............................................................................................. 56 ELECTRICAL SYSTEM....................................................................................................... 59 ELECTRICAL SYSTEM CONTACTOR HYDRAULIC............................................................................... 62 ELECTRICAL SYSTEM TRANSISTOR HYDRAULIC.............................................................................. 66 CONTROL PANEL CONTACTOR HYDRAULIC................................................................................... 70 CONTROL PANEL TRANSISTOR HYDRAULIC.................................................................................. 72 CONTACTOR PANEL CONTROL............................................................................................. 74 CONTACTOR PANEL CONTACTOR HYDRAULIC................................................................................. 76 CONTACTOR STEERING.................................................................................................. 78 CONTACTOR 1A AND RB................................................................................................. 80 CONTACTOR........................................................................................................... 82 INSTRUMENT PANEL.................................................................................................... 84 BATTERY CONNECTOR................................................................................................... 86 WIRE HARNESS DASH................................................................................................... 88 WIRE HARNESS LIGHT.................................................................................................. 89 WIRE HARNESS MAIN................................................................................................... 90 WIRE HARNESS CONTROL VALVE SWITCH................................................................................... 92 WIRE HARNESS PRESSURE SWITCH WITH LED LIGHTS - OPTIONAL ............................................................ 94 WIRE HARNESS (LIGHTS) RELAY WITH LED LIGHTS - OPTIONAL ............................................................. 96 DRIVE UNIT.............................................................................................................. 99 DRIVE AXLE..........................................................................................................102 TRANSMISSION AND DIFFERENTIAL.......................................................................................106 TRANSMISSION AND DIFFERENTIAL.......................................................................................110 DRIVE UNIT INSTALLATION E/EE/ES AND CRE/FRE.........................................................................114 TRACTION MOTOR 9-INCH - WITHOUT BWI ................................................................................116 TRACTION MOTOR 9-INCH - WITH BWI ...................................................................................118 TRACTION MOTOR 11.0-INCH - WITHOUT BWI .............................................................................120 TRACTION MOTOR 11.0-INCH - WITH BWI ................................................................................122 STEERING SYSTEM.........................................................................................................125 STEERING POD........................................................................................................128 SHIFT LEVER.........................................................................................................132 STEERING CONTROL UNIT...............................................................................................134 STEERING HYDRAULIC..................................................................................................136 STEERING CYLINDER...................................................................................................138 GEAR PUMP...........................................................................................................139 GEAR PUMP OPTIONAL..................................................................................................140 STEERING MOTOR WITHOUT BWI (→ S/N F108V27549A) ....................................................................142 STEERING MOTOR WITHOUT BWI (S/N F108V27550A →) ....................................................................144 STEERING MOTOR WITH BWI (→ S/N F108V27549A) .......................................................................146 STEERING MOTOR WITH BWI (S/N F108V27550A →) .......................................................................148 STEERING AXLE.......................................................................................................150 STEERING AXLE.......................................................................................................154 BRAKE/ACCELERATOR SYSTEM................................................................................................157 BRAKE PEDAL LINKAGE.................................................................................................160 MASTER CYLINDER.....................................................................................................162 BRAKE...............................................................................................................164 PARK BRAKE LEVER ACTUATED...........................................................................................166 PARK BRAKE LINKAGE SEAT ACTUATED (→ 7/2002) .......................................................................170 PARK BRAKE LINKAGE SEAT ACTUATED (7/2002 →) .......................................................................174 PARK BRAKE SEAT ACTUATED (→ 7/2002) ...............................................................................176 PARK BRAKE SEAT ACTUATED (7/2002 →) ...............................................................................178 ACCELERATOR.........................................................................................................180 ACCELERATOR PEDAL...................................................................................................182 BRAKE SWITCH HARNESS................................................................................................184 HYDRAULIC SYSTEM........................................................................................................185 HYDRAULIC...........................................................................................................188 HYDRAULIC MOTOR MOUNT...............................................................................................192 HYDRAULIC PUMP 12 CC................................................................................................194 HYDRAULIC PUMP 12 CC - OPTIONAL ....................................................................................196 HYDRAULIC PUMP OPTIONAL.............................................................................................198 HYDRAULIC PUMP LOW NOISE............................................................................................200 HYDRAULIC PUMP LOW NOISE - OPTIONAL ................................................................................202 HYDRAULIC PUMP 19 CC................................................................................................204 HYDRAULIC PUMP 19 CC SINGLE GEAR - OPTIONAL ........................................................................206 HYDRAULIC MOTOR OPEN CONSTRUCTION WITHOUT BWI.......................................................................208 HYDRAULIC MOTOR OPEN CONSTRUCTION WITHOUT BWI - OPTIONAL (→ S/N F108V24373Y) .....................................210 HYDRAULIC MOTOR OPEN CONSTRUCTION (S/N F108V24579Y → For Motor 2045528) (S/N F108V24374Y → For Motor 2045529) ....212 HYDRAULIC MOTOR OPEN CONSTRUCTION WITH BWI..........................................................................214 HYDRAULIC MOTOR CLOSED CONSTRUCTION WITH BWI........................................................................216 HYDRAULIC MOTOR WITH BWI - OPTIONAL (→ S/N F108V24374Y) ..........................................................218 HYDRAULIC MOTOR CLOSED CONSTRUCTION (S/N F108V24374Y →) ...........................................................220 TILT CYLINDER.......................................................................................................222 CONTROL VALVE ATTACHING PARTS.......................................................................................224 HAND LEVER..........................................................................................................228 HYDRAULIC TANK......................................................................................................232 HYDRAULIC CONTROL VALVE THREE FUNCTION - MANUAL HYDRAULICS .........................................................234 HYDRAULIC CONTROL VALVE FOUR FUNCTION - MANUAL HYDRAULICS ..........................................................238 Mast-Two Stage Limited Free-Lift........................................................................................241 OUTER MAST TWO STAGE LIMITED FREE-LIFT..............................................................................244 INNER MAST TWO STAGE LIMITED FREE-LIFT..............................................................................246 LIFT TWO STAGE LIMITED FREE-LIFT....................................................................................248 CYLINDER E45-55XM2 - TWO STAGE LIMITED FREE-LIFT ...................................................................251 MAIN LIFT CYLINDER E60-65XM2 - TWO STAGE LIMITED FREE-LIFT (→ S/N B562V03081) ....................................253 MAIN LIFT CYLINDER E60-65XM2 - TWO STAGE LIMITED FREE-LIFT (S/N B562V03082 →) ....................................255 CARRIAGE SIX ROLLER - TWO STAGE LIMITED FREE-LIFT ..................................................................258 MAST INSTALLATION TWO STAGE LIMITED FREE-LIFT.......................................................................260 HEADER HOSE TWO STAGE LIMITED FREE-LIFT.............................................................................262 FORK E45-55XM2 - TWO STAGE LIMITED FREE-LIFT .......................................................................266 FORK E60-65XM2 - TWO STAGE LIMITED FREE-LIFT .......................................................................268 Mast-Three Stage Full Free-Lift.........................................................................................271 OUTER MAST THREE STAGE FULL FREE-LIFT...............................................................................274 INTERMEDIATE MAST THREE STAGE FULL FREE-LIFT........................................................................276 INNER MAST THREE STAGE FULL FREE-LIFT...............................................................................278 MAIN LIFT THREE STAGE FULL FREE-LIFT................................................................................280 FREE-LIFT E45-55XM2 - THREE STAGE FULL FREE-LIFT ...................................................................284 FREE-LIFT E60-65XM2 - THREE STAGE FULL FREE-LIFT ...................................................................288 MAIN CYLINDER THREE STAGE FULL FREE-LIFT............................................................................291 FREE-LIFT CYLINDER THREE STAGE FULL FREE-LIFT.......................................................................294 CARRIAGE SIX ROLLER - THREE STAGE FULL FREE-LIFT ...................................................................298 MAST INSTALLATION THREE STAGE FULL FREE-LIFT........................................................................300 HEADER HOSE THREE STAGE FULL FREE-LIFT..............................................................................302 FORK E45-55XM2 - THREE STAGE FULL FREE-LIFT ........................................................................306 FORK E60-65XM2 - THREE STAGE FULL FREE-LIFT ........................................................................308 Mast-Two Stage Full Free-Lift...........................................................................................311 OUTER MAST TWO STAGE FULL FREE-LIFT.................................................................................314 INNER MAST TWO STAGE FULL FREE-LIFT.................................................................................316 MAIN LIFT TWO STAGE FULL FREE-LIFT..................................................................................318 FREE-LIFT E45-55XM2 - TWO STAGE FULL FREE-LIFT .....................................................................320 FREE-LIFT E60-65XM2 - TWO STAGE FULL FREE-LIFT .....................................................................324 MAIN LIFT CYLINDER LEFT HAND - TWO STAGE FULL FREE-LIFT (→ S/N B509V04962) (→ S/N B564V03940) ...................327 MAIN LIFT CYLINDER LEFT HAND - TWO STAGE FULL FREE-LIFT (S/N B509V04963 →) (S/N B564V03941 →) ...................329 MAIN LIFT CYLINDER RIGHT HAND - TWO STAGE FULL FREE-LIFT (→ S/N B509V04962) (→ S/N B564V03940) ..................332 MAIN LIFT CYLINDER RIGHT HAND - TWO STAGE FULL FREE-LIFT (S/N B509V04963 →) (S/N B564V03941 →) ..................335 FREE-LIFT CYLINDER TWO STAGE FULL FREE-LIFT.........................................................................337 CARRIAGE SIX ROLLER - TWO STAGE FULL FREE-LIFT .....................................................................340 MAST INSTALLATION TWO STAGE FULL FREE-LIFT..........................................................................342 HEADER HOSE TWO STAGE FULL FREE-LIFT................................................................................344 FORK E45-55XM2 - TWO STAGE FULL FREE-LIFT ..........................................................................348 FORK E60-65XM2 - TWO STAGE FULL FREE-LIFT ..........................................................................350 MAST-FOUR STAGE FULL FREE-LIFT..........................................................................................353 OUTER MAST FOUR STAGE FULL FREE-LIFT................................................................................356 INTERMEDIATE MAST NO. 1 - FOUR STAGE FULL FREE-LIFT ................................................................358 INTERMEDIATE MAST NO. 2 - FOUR STAGE FULL FREE-LIFT ................................................................360 INNER MAST FOUR STAGE FULL FREE-LIFT................................................................................362 MAIN LIFT FOUR STAGE FULL FREE-LIFT.................................................................................364 MAIN CYLINDER LEFT HAND - FOUR STAGE FULL FREE-LIFT ................................................................366 MAIN CYLINDER RIGHT HAND - FOUR STAGE FULL FREE-LIFT ...............................................................368 FREE-LIFT FOUR STAGE FULL FREE-LIFT - MAST GROUP NO. C515-6058, LIFT HEIGHT TO BOTTOM OF FORK 238.5 IN. ............370 FREE-LIFT CYLINDER FOUR STAGE FULL FREE-LIFT........................................................................372 CARRIAGE FOUR STAGE FULL FREE-LIFT..................................................................................374 MAST INSTALLATION FOUR STAGE FULL FREE-LIFT.........................................................................376 HEADER HOSE FOUR STAGE FULL FREE-LIFT (→ S/N F108V22884) ..........................................................378 HEADER HOSE FOUR STAGE FULL FREE-LIFT (S/N F108V22885 →) ..........................................................382 FORK FOUR STAGE FULL FREE-LIFT......................................................................................386 OPTIONS.................................................................................................................389 TIRE AND WHEEL STEER WHEEL..........................................................................................392 TIRE AND WHEEL DRIVE WHEEL..........................................................................................393 SIDE-SHIFT CARRIAGE.................................................................................................396 SIDE-SHIFT CYLINDER.................................................................................................400 INTEGRAL SIDE-SHIFT CARRIAGE - TWO STAGE LIMITED FREE-LIFT .........................................................402 INTEGRAL SIDE-SHIFT CARRIAGE - THREE STAGE FULL FREE-LIFT ..........................................................406 INTEGRAL SIDE-SHIFT CARRIAGE - TWO AND FOUR STAGE FULL FREE-LIFT ...................................................410 INTEGRAL SIDE-SHIFT CYLINDER........................................................................................413 INTEGRAL SIDE-SHIFT HYDRAULIC HOSES - TWO STAGE LIMITED FREE-LIFT ..................................................414 INTEGRAL SIDE-SHIFT HYDRAULIC HOSES - THREE STAGE FULL FREE-LIFT ...................................................415 INTEGRAL SIDE-SHIFT HYDRAULIC HOSES - TWO AND FOUR STAGE FULL FREE-LIFT ............................................416 AUXILIARY TUBES TWO AND THREE STAGE FULL FREE-LIFT - FOUR FUNCTION GROUP ...........................................418 AUXILIARY TUBES FOUR STAGE FULL FREE-LIFT - FOUR FUNCTION GROUP ....................................................420 BATTERY SLIDE AND ROLLER TRAY.......................................................................................422 BATTERY SLIDE AND ROLLER TRAY.......................................................................................424 BATTERY SLIDE AND ROLLER TRAY.......................................................................................426 BATTERY SLIDE AND ROLLER TRAY.......................................................................................430 BRAKE AND BACK-UP LIGHTS............................................................................................434 LIGHTS, LED BACK-UP AND BRAKE OPTIONAL..............................................................................436 DRIVE AND REAR LIGHTS...............................................................................................438 DRIVE AND REAR LIGHTS...............................................................................................440 STROBE LIGHT........................................................................................................442 SPOTLIGHT...........................................................................................................444 DC CONVERTER 36/48 VOLT TO 12 VOLT..................................................................................445 BACK-UP ALARM.......................................................................................................446 WIRE HARNESS LIGHTING...............................................................................................447 WIRE HARNESS SWITCH.................................................................................................448 WIRE HARNESS TRACTION CUT-OUT.......................................................................................449 EMERGENCY POWER/SEAT SWITCH BYPASS..................................................................................450 FIELD CONVERSION KITS...................................................................................................453 CONVERSION KIT BATTERY ROLLERS......................................................................................456 AUXILIARY TUBE EXTENSION KITS TWO AND THREE STAGE FULL FREE-LIFT (→ B508V12601) (→ B509V02644) ...................456 AUXILIARY TUBE EXTENSION KIT TWO AND THREE STAGE FULL FREE-LIFT (B508V12602 →) (B509V02645 →) ....................456 AUXILIARY TUBE EXTENSION KITS TWO AND THREE FULL FREE-LIFT (→ B563V04769) (→ B564V02196) .........................456 AUXILIARY TUBE EXTENSION KIT TWO AND THREE STAGE FULL FREE-LIFT (B563V04770 →) (B564V02196 →) ....................457 AUXILIARY TUBE EXTENSION TWO STAGE LIMITED FREE-LIFT................................................................457 ROTATOR AUXILIARY TUBE EXTENSION KIT TWO AND THREE STAGE FULL FREE-LIFT (→ B508V12601) (→ B509V02644) ............457 ROTATOR AUXILIARY TUBE EXTENSION KIT TWO AND THREE STAGE FULL FREE-LIFT (B508V12602 →) (B509V02645 →) ............458 ROTATOR AUXILIARY TUBE EXTENSION KIT TWO AND THREE STAGE FULL FREE-LIFT (→ B563V04769) (→ B564V02196) ............458 ROTATOR AUXILIARY TUBE EXTENSION KIT TWO AND THREE STAGE FULL FREE-LIFT (B563V04770 →) (B564V02197 →) ............458 AUXILIARY TUBE EXTENSION KIT FOUR STAGE FULL FREE-LIFT..............................................................458 HEADER HOSE CONVERSION KITS TWO STAGE LIMITED FREE-LIFT 2.0 - 2.5 TON...............................................459 HEADER HOSE CONVERSION KITS TWO STAGE LIMITED FREE-LIFT 3.0 - 3.2 TONS..............................................460 HEADER HOSE CONVERSION KITS TWO STAGE FULL FREE-LIFT 2.0 - 2.5 TONS.................................................461 HEADER HOSE CONVERSION KITS TWO STAGE FULL FREE-LIFT 3.0 - 3.2 TONS.................................................462 HEADER HOSE CONVERSION KITS THREE STAGE FULL FREE-LIFT 2.0 - 2.5 TONS...............................................463 HEADER HOSE CONVERSION KITS THREE STAGE FULL FREE-LIFT 3.0 - 3.2 TONS...............................................464 HEADER HOSE CONVERSION KITS FOUR STAGE FULL FREE-LIFT...............................................................465 NUMERICAL INDEX.........................................................................................................467
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HYSTER ELECTRIC E45-65XM2 (F108) PARTS MANUAL – PDF DOWNLOAD:
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