Hyster Electric E70-80-100-120XL E100XLS (C98) Parts Manual – PDF DOWNLOAD
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Hyster Electric E70-80-100-120XL E100XLS (C98) Parts Manual – PDF DOWNLOAD
Description
Hyster Electric E70-80-100-120XL E100XLS (C98) Parts Manual – PDF DOWNLOAD
DESCRIPTION:
Hyster Electric E70-80-100-120XL E100XLS (C98) Parts Manual – PDF DOWNLOAD
HOW TO USE THE ILLUSTRATED PARTS MANUAL:
- This parts manual describes and illustrates assemblies, subassemblies, and detail parts needed for service replacement.
- The different constructions are indicated by keys and footnotes.
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Tum to the illustrated index page immediately behind the front cover. Choose the general area of reference most likely to include the part.
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEX.T HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Tum to the Master Index immediately following the Illustrated Index.
WHEN THE PART NUMBER IS KNOWN:
5. Use the numerical index at the back of the manual to find the part number. Tum to the figure listed and locate the part as indicated by the reference number.
TABLE OF CONTENTS:
Hyster Electric E70-80-100-120XL E100XLS (C98) Parts Manual – PDF DOWNLOAD
Frame 1
Drive Axle 25
Steering System 37
Brake And Accelerator 55
Electrical System 75
Hydraulic System 127
Two Stage Limited Free-Lift Mast 161
Three Stage Full Free-Lift Mast 183
Two Stage Full Free-Lift Mast 215
Options 24 7
Numerical Index 273
A
ACCELERATOR LINKAGE Page 70
ACCELERATOR PEDAL Page 72
ACCUMULATOR
FIRST USED ON S/N C98V-3544 Page 267
ACCUMULATOR
LAST USED ON S/N C98V-3543 Page 266
B
BACKUP ALARM Page 254
BATTERY CONNECTOR Page 125
BRAKE AND BACK-UP LIGHTS (12V)
FIRST USED ON DATE BREAK 12/96 Page 252
BRAKE ASSEMBLY
FIRST USED ON S/N C98V-3090 Page 62
BRAKE ASSEMBLY
LAST USED ON S/N C98V-3089 Page 60
BRAKE LINKAGE ~ Page 56
C
CARRIAGE ASSEMBLY
TWO STAGE LIMITED FREE-LIFT Page 178
CARRIAGE
THREE STAGE FULL FREE-LIFT
E1 00XL ATTACHMENT Page 209
CARRIAGE
THREE STAGE FULL FREE-LIFT Page 208
CARRIAGE
TWO STAGE FULL FREE-LIFT
E1 00XL ATTACHMENT Page 241
CARRIAGE
TWO STAGE FULL FREE-LIFT Page 240
CONTACTOR PANEL
FIRST USED ON S/N C98V-4666 Page 104
CONTACTOR PANEL
WITH FIELD WEAKENING
LAST USED ON S/N C98V-4665 Page 100
CONTACTOR PANEL
WITHOUT FIELD WEAKENING
LAST USED ON S/N C98V-4665 Page 102
CONTACTOR
FIELD WEAKENING Page 119
CONTACTOR
FORWARD AND REVERSE Page 116
CONTACTOR
ON DEMAND STEERING Page 120
CONTROL PANEL
EV-100 TRACTION WITH 11 0 IN MOTOR
CONTACTOR HYDRAULIC WITH DUAL PUMP AND MOTOR Page 88
CONTROL PANEL
EV-100 TRACTION WITH 11 0 IN MOTOR
CONTACTOR HYDRAULIC WITH SINGLE PUMP AND MOTOR Page 90
CONTROL PANEL
EV-100 TRACTION WITH 11 0 IN MOTOR
SCR HYDRAULIC Page 92
CONTROL PANEL
EV-200 TRACTION WITH 13 0 IN MOTOR
CONTACTOR HYDRAULIC WITH DUAL PUMP AND MOTOR Page 96
CONTROL PANEL
EV-200 TRACTION WITH 13 0 IN MOTOR
CONTACTOR HYDRAULIC WITH SINGLE PUMP AND MOTOR Page 98
CONTROL PANEL
EV-200 TRACTION WITH 13 0 IN MOTOR
SCR HYDRAULIC Page 94
COUNTERWEIGHT Page 21
D
DASH DISPLAY
LAST USED ON C98V-2313 Page 121
DASH DISPLAY
LED DISPLAY
FIRST USED ON S/N C98V-4666 Page 124
DASH DISPLAY
LED DISPLAY
USED ON C98V-2314 THRU S/N C98V-4665 Page 123
DASH DISPLAY
USED ON S/N C98V-2314 THRU S/N C98V-4665 Page 122
DRIVE AXLE Page 26
DRIVE LIGHTS (12V)
FIRST USED ON DATE BREAK 12/96 Page 250
E
ELE CTRi CAL
FIRST USED ON S/N C98V-4666 Page 84
ELECTRICAL
LAST USED ON S/N C98V-2058 Page 78
ELECTRICAL
USED ON S/N C98V-2059 THRU S/N C98V-4665 Page 80
F
FLOORPLATES AND COVERS
PAGE NO
FIRST USED ON S/N C98V-5639 (INC 5305; EXC 5645,5649) Page 16
FLOORPLATES AND COVERS
LAST USED ON S/N C98V-5638 (INC 5645,5649; EXC 5305) Page 14
FORK
THREE STAGE FULL FREE-LIFT
HOOK TYPE: IDENTIFY BY PART NUMBER Page 212
FORK
TWO STAGE FULL FREE-LIFT
HOOK TYPE: IDENTIFY BY PART NUMBER Page 244
FORK
TWO STAGE LIMITED FREE-LIFT
HOOK TYPE: IDENTIFY BY PART NUMBER Page 180
FREE LIFT CYLINDER
THREE STAGE FULL FREE-LIFT Page 202
FREE LIFT CYLINDER
TWO STAGE FULL FREE-LIFT Page 236
FREE LIFT
THREE STAGE FULL FREE-LIFT Page 192
FREE LIFT
TWO STAGE FULL FREE-LIFT Page 224
H
HEADER HOSE
THREE STAGE FULL FREE-LIFT Page 204
HEADER HOSE
TWO STAGE FULL FREE-LIFT
8° BACK TILT Page 270
HEADER HOSE
TWO STAGE FULL FREE-LIFT Page 238
HEADER HOSE
TWO STAGE LIMITED FREE-LIFT
8° BACK TILT Page 268
HEADER HOSE
TWO STAGE LIMITED FREE-LIFT Page 174
HOOD
FIRST USED ON S/N C98V-5639 (INC 5305; EXC 5645,5649) Page 19
HOOD
LAST USED ON S/N C98V-5638 (INC 5645,5649; EXC 5305) Page 18
HYDRAULIC CONTROL
HAND LEVERS Page 150
HYDRAULIC FILTER Page 146
HYDRAULIC LINKAGE
CONTROL VALVE Page 148
HYDRAULIC MOTOR
OPEN CONSTRUCTION WITHOUT BRUSH WEAR INDICATORS
STANDARD 36V/48V
IDENTIFY BY PART NUMBER Page 140
HYDRAULIC MOTOR
PREMIUM 36V/48V
IDENTIFY BY PART NUMBER Page 142
HYDRAULIC MOTOR
PREMIUM 36V/48V
IDENTIFY BY PART NUMBER Page 144
HYDRAULIC PUMP
FIRST USED ON DATE BREAK 04/98 Page 138
HYDRAULIC PUMP
LAST USED ON DATE BREAK 04/98 Page 136
HYDRAULIC VALVE
FIVE FUNCTION Page 158
HYDRAULIC VALVE
FOUR FUNCTION Page 156
HYDRAULIC VALVE
THREE FUNCTION Page 154
HYDRAULIC VALVE
TWO FUNCTION Page 152
DUAL PUMPS AND MOTORS Page 132
HYDRAULICS
E70-80XL,E100XLS
SINGLE PUMP AND MOTOR Page 130
INNER MAST
THREE STAGE FULL FREE-LIFT Page 188
INNER MAST
TWO STAGE FULL FREE-LIFT Page 218
INNER MAST
TWO STAGE LIMITED FREE-LIFT Page 164
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT Page 186
L
LABELS Page 22
LIFT CYLINDER
TWO STAGE LIMITED FREE-LIFT
E100-120XL Page 172
LIFT CYLINDER
TWO STAGE LIMITED FREE-LIFT
E70-80XL,E100XLS
FIRST USED ON S/N A510A-6445, A510E-2154, AND A510V-1776 Page 170
LIFT CYLINDER
TWO STAGE LIMITED FREE-LIFT
E70-80XL,E100XLS
LAST USED ON S/N A510A-6444, A510E-2153, AND A510V-1775 Page 168
LIGHTS
LAST USED ON DATE BREAK 12/96 Page 248
LOAD BACKREST EXTENSION
THREE STAGE FULL FREE-LIFT Page 210
LOAD BACKREST EXTENSION
TWO STAGE FULL FREE-LIFT Page 243
LOAD BACKREST EXTENSION
TWO STAGE LIMITED FREE-LIFT Page 179
M
MAIN LIFT CYLINDER
THREE STAGE FULL FREE-LIFT
FIRST USED ON S/N A511E-2201 Page 198
MAIN LIFT CYLINDER
THREE STAGE FULL FREE-LIFT
LAST USED ON SIN A511E-2200 Page 196
MAIN LIFT CYLINDER
TWO STAGE FULL FREE-LIFT
FIRST USED ON S/N PENDING PER ECN 85020-76 Page 232
MAIN LIFT CYLINDER
TWO STAGE FULL FREE-LIFT
LAST USED ON S/N A512D-1645 (E70-80XL, E100XLS)(119 0 IN )
LAST USED ON S/N A512D-1666 (E70-80XL, E100XLS)(143 5 IN )
LAST USED ON S/N A512E-1659 (E100-120XL)(108 5 IN )
LAST USED ON S/N A512E-1950 (E100-120XL)(133 5 IN ) Page 226
MAIN LIFT CYLINDER
TWO STAGE FULL FREE-LIFT
USED ON S/N A512D-1646 (E70-80XL, E100XLS)(119 0 IN ) THRU
S/N PEN DING PER ECN 85020-76
USED ON S/N A512D-1667 (E70-80XL, E100XLS)(143 5 IN ) THRU
S/N PEN DING PER ECN 85020-76
USED ON S/N A512E-1660 (E100-120XL)(108 5 IN ) THRU
S/N PEN DING PER ECN 85020-76
USED ON S/N A512E-1951 (E100-120XL)(133 5 IN ) THRU
S/N PEN DING PER ECN 85020-76 Page 228
MAIN LIFT
THREE STAGE FULL FREE-LIFT Page 190
MAIN LIFT
TWO STAGE FULL FREE-LIFT Page 222
MAIN LIFT
TWO STAGE LIMITED FREE-LIFT Page 166
MAST INSTALLATION
THREE STAGE FULL FREE-LIFT Page 206
MAST INSTALLATION
TWO STAGE FULL FREE-LIFT Page 220
MAST INSTALLATION
TWO STAGE LIMITED FREE-LIFT Page 176
MASTER CYLINDER Page 58
N
NON-SUSPENSION SEAT
FIRST USED ON S/N C98V-5639 (INC 5305; EXC 5645,5649)
SEARS Page 12
NON-SUSPENSION SEAT
LAST USED ON S/N C98V-5638 (INC 5645,5649; EXC 5305)
SEARS Page 1 O
o
OUTER MAST
THREE STAGE FULL FREE-LIFT Page 184
OUTER MAST
TWO STAGE FULL FREE-LIFT Page 216
OUTER MAST
TWO STAGE LIMITED FREE-LIFT Page 162
OVERHEAD GUARD Page 20
p
PARK BRAKE LINKAGE
WITH SEAT BRAKE Page 66
PARK BRAKE Page 64
PUMP CONTACTOR
CONTACTOR HYDRAULIC Page 118
PUMP PANEL
FIRST USED ON S/N C98V-4666 Page 114
PUMP PANEL
LAST USED ON S/N C98V-4665 Page 112
s
SCRCONTROL
E70-120XL WITH 13 0 IN MOTOR
FIRST USED ON S/N C98V-4666 Page 108
SCRCONTROL
E70-120XL WITH 13 0 IN MOTOR
LAST USED ON S/N C98V-4665 Page 106
SEAT BRAKE
11 0 IN MOTOR Page 68
SEAT BRAKE
13 0 IN MOTOR Page 69
SIDESHIFT CARRIAGE
HOOK TYPE
THREE STAGE FULL FREE-LIFT
LAST USED ON DATE BREAK 09/92 Page 258
SIDESHIFT CARRIAGE
HOOK TYPE
TWO STAGE FULL FREE-LIFT
LAST USED ON DATE BREAK 09/92 Page 260
SIDESHIFT CARRIAGE
HOOK TYPE
TWO STAGE LIMITED FREE-LIFT, THREE STAGE FULL FREE-LIFT,
TWO STAGE FULL FREE-LIFT
SERIES 1356000, 1360000 AND 1371000
FIRST USED ON DATE BREAK 09/92 Page 262
SIDESHIFT CARRIAGE
HOOK TYPE
TWO STAGE LIMITED FREE-LIFT
LAST USED ON DATE BREAK 09/92 Page 256
SIDESHIFT CYLINDER
HOOK TYPE
FIRST USED ON DATE BREAK 09/92 Page 265
LAST USED ON DATE BREAK 09/92 Page 264
STEERING AXLE Page 46
STEERING COLUMN
FIRST USED ON S/N C98V-5910 Page 42
STEERING COLUMN
LAST USED ON S/N C98V-5909 Page 38
STEERING CONTROL UNIT
FIRST USED ON S/N C98V-3462 Page 49
STEERING CONTROL UNIT
LAST USED ON S/N C98V-3461 Page 48
STEERING CYLINDER Page 50
STEERING LINES Page 44
STEERING MOTOR (1 HP)
IDENTIFY BY PART NUMBER Page 52
STEERING MOTOR (1 25 HP)
FIRST USED ON DATE BREAK 10/95
IDENTIFY BY PART NUMBER Page 54
STEERING MOTOR (1 25 HP)
LAST USED ON DATE BREAK 10/95
IDENTIFY BY PART NUMBER Page 53
STEERING PUMP Page 51
SUSPENSION SEAT
FIRST USED ON S/N C98V-5639 (INC 5305; EXC 5645,5649)
GRAMMER Page 8
SUSPENSION SEAT
FIRST USED ON S/N C98V-5639 (INC 5305; EXC 5645,5649)
SEARS Page 4
SUSPENSION SEAT
LAST USED ON S/N C98V-5638 (INC 5645,5649; EXC 5305)
PAGE NO
GRAMMER Page 6
SUSPENSION SEAT
LAST USED ON S/N C98V-5638 (INC 5645,5649; EXC 5305)
SEARS Page 2
T
TILT CYLINDER Page 160
TIRE AND WHEEL Page 255
TRACTION MOTOR (11 0 IN )
E70-80XL,E100XLS
FIRST USED ON S/N C98V-5639 (INC 5305; EXC 5645,5649) Page 32
TRACTION MOTOR (11 0 IN )
E70-80XL,E100XLS
LAST USED ON DATE BREAK 09/98 Page 30
TRACTION MOTOR (11 0 IN )
E70-80XL,E100XLS
USED ON DATE BREAK 09/98 THRU S/N C98V-5638
(INC 5645,5649; EXC 5305) Page 31
TRACTION MOTOR (13 0 IN )
E70-120XL
FIRST USED ON S/N C98V-5639 (INC 5305; EXC 5645,5649) Page 35
TRACTION MOTOR (13 0 IN )
E70-120XL
LAST USED ON DATE BREAK 09/98 Page 33
TRACTION MOTOR (13 0 IN )
E70-120XL
USED ON DATE BREAK 09/98 THRU S/N C98V-5638
(INC 5645,5649; EXC 5305) Page 34
TRACTION PANEL
E70-80XLWITH 11 0 IN MOTOR Page 110
TRANSMISSION ASSEMBLY Page 28
IMAGES PREVIEW OF THE MANUAL:
HYSTER ELECTRIC E70-80-100-120XL E100XLS (C98) PARTS MANUAL – PDF DOWNLOAD:
PLEASE NOTE:
- This is the SAME MANUAL used by the dealerships to diagnose your vehicle
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