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Hyster ELECTRIC J30-40XMT2 (H160) Parts Manual – PDF DOWNLOAD
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Hyster ELECTRIC J30-40XMT2 (H160) Parts Manual – PDF DOWNLOAD
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Description
Hyster ELECTRIC J30-40XMT2 (H160) Parts Manual – PDF DOWNLOAD
DESCRIPTION:
Hyster ELECTRIC J30-40XMT2 (H160) Parts Manual – PDF DOWNLOAD
HOW TO USE THE ILLUSTRATED PARTS MANUAL :
- This parts manual describes and illustrates assemblies, sub-assemblies, and detail parts needed for service replacement.
- The different constructions are indicated by keys and footnotes. The call outs correspond to descriptions found on the next page.
HOW TO FIND THE DESIRED PART NUMBER
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
2. Turn to the section you chose. Use the Section Table of Contents to determine the assembly which would normally contain the part required. Then locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
4. Locate the assembly the required part is used on and turn to the page indicated for that assembly. Then locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 12-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 12-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
6. Parts Super session Information. Part numbers that have this history will be displayed in the parts list in the order that they were superseded (from oldest to newest). The superseded part numbers will be shown with a line through them.
- Five periods in the PART NO. column (. . . . .) indicate that the part is either Not Serviced Separately or there is a reference to another figure. A figure reference is denoted by a pointing hand followed by a figure number in the DESCRIPTION column (Figure 10)
7. Keys are used to show two or more similar assemblies, RH and LH assembly parts, etc. Select the appropriate key, “A”, “B”, “C”, “D”, or “E” and the corresponding quantity column to find the required parts. Two periods in the QTY column (..) indicate that the part is not used for that assembly.
TABLE OF CONTENTS:
Hyster ELECTRIC J30-40XMT2 (H160) Parts Manual – PDF DOWNLOAD
Frame......................................................................... 17 FLOOR PLATES AND COVERS................................................... 20 COUNTERWEIGHT............................................................. 24 OVERHEAD GUARD............................................................ 26 STATIC STRAP AND DRIP PLATE "EE" CONSTRUCTION............................. 28 NON-SUSPENSION SEAT....................................................... 30 SUSPENSION SEAT........................................................... 32 DECAL AND PLATE LOCATION.................................................. 34 ELECTRICAL SYSTEM............................................................. 37 ELECTRICAL ASSEMBLY....................................................... 40 ELECTRICAL ASSEMBLY....................................................... 42 ELECTRICAL ASSEMBLY "EE" CONSTRUCTION..................................... 46 CONTACTOR PANEL........................................................... 48 PUMP CONTACTOR PANEL...................................................... 50 PUMP CONTACTOR PANEL "EE" CONSTRUCTION.................................... 52 POWER STEERING ASSEMBLY WITH ON DEMAND CONTROL............................ 54 POWER STEERING WITHOUT ON DEMAND CONTROL.................................. 56 BATTERY CONNECTOR......................................................... 58 PUMP CONTACTOR............................................................ 60 LINE CONTACTOR............................................................ 62 POWER STEERING CONTACTOR.................................................. 64 POWER STEERING CONTACTOR EE MODELS (12/2000 →) .......................... 65 POWER STEERING CONTACTOR EE MODELS........................................ 66 DASH DISPLAY.............................................................. 68 WIRE HARNESS MAIN - SHEET 1 0F 2 (→ S/N H160N02761Y) ................... 70 WIRE HARNESS MAIN - SHEET 2 OF 2 (→ S/N H160N02761Y) ................... 72 WIRE HARNESS MAIN - SHEET 1 OF 2 (S/N H160N02762Y →) ................... 74 WIRE HARNESS MAIN - SHEET 2 OF 2 (S/N H160N02762Y →) ................... 76 DRIVE UNIT.................................................................... 79 MASTER DRIVE UNIT......................................................... 82 TRANSMISSION.............................................................. 84 TRACTION MOTOR STANDARD (→ S/N H160N02437) .............................. 88 TRACTION MOTOR PREMIUM (→ S/N H160N02437) ............................... 90 TRACTION MOTOR............................................................ 92 MOUNTING, TIRES, AND WHEELS............................................... 94 DRIVE TIRE AND WHEEL ASSEMBLY PNEUMATIC................................... 95 DRIVE TIRE AND WHEEL ASSEMBLY SOLID CUSHION............................... 96 DRIVE TIRE AND WHEEL ASSEMBLY SUPER CUSHION - J30XMT2/J35XMT2 ............ 97 DRIVE TIRE AND WHEEL ASSEMBLY SUPER CUSHION - J40XMT2 .................... 98 STEERING SYSTEM............................................................... 99 STEERING HYDRAULIC SYSTEM.................................................102 STEERING HYDRAULIC SYSTEM.................................................104 STEERING POD..............................................................106 HAND PUMP.................................................................110 SHIFT LEVER...............................................................112 STEERING PUMP.............................................................114 STEERING PUMP.............................................................116 STEER AXLE................................................................118 TRAIL AXLE................................................................122 STEERING MOTOR STANDARD (→ S/N H160N03759A) .............................126 STEERING MOTOR STANDARD (S/N H160N03760A →) .............................128 STEERING MOTOR PREMIUM (→ S/N H160N03749A) ..............................130 STEERING MOTOR PREMIUM (S/N H160N03750A →) ..............................132 STEER TIRE AND WHEEL ASSEMBLY CUSHION.....................................134 STEER TIRE AND WHEEL ASSEMBLY SOLID PNEUMATIC.............................135 STEER TIRE AND WHEEL ASSEMBLY PNEUMATIC...................................136 BRAKE/ACCELERATOR SYSTEM......................................................137 ACCELERATOR/MONOTROL PEDAL................................................140 ACCELERATOR/MONOTROL PEDAL................................................142 BRAKE PEDAL LINKAGE.......................................................144 BRAKE MASTER CYLINDER.....................................................146 PARK BRAKE LINKAGE........................................................148 ELECTRICALLY RELEASED PARK BRAKE..........................................152 PARK BRAKE ELECTRICAL COMPONENTS COVERS...................................156 PARK BRAKE................................................................159 HYDRAULIC CALIPER ASSEMBLY................................................161 HYDRAULIC CALIPER ASSEMBLY................................................163 HYDRAULIC SYSTEM..............................................................165 HANDLEVER.................................................................168 HYDRAULIC VALVE AND ATTACHING PARTS.......................................172 HYDRAULIC VALVE AND ATTACHING PARTS.......................................176 CONTROL VALVE.............................................................180 CONTROL VALVE.............................................................182 HYDRAULIC PUMP AND MOTOR MOUNTING........................................186 HYDRAULIC MOTOR 12 CC PUMP (→ S/N H160N03152Z) ..........................188 HYDRAULIC MOTOR 19 CC PUMP (→ S/N H160N03152Z) ..........................190 HYDRAULIC MOTOR 19 CC PUMP (S/N H160N03152Z →) ..........................192 HYDRAULIC MOTOR 12 CC PUMP (S/N H160N03152Z →) ..........................194 HYDRAULIC PUMP 12 CC......................................................196 HYDRAULIC LIFT PUMP ASSEMBLY 12 CC........................................198 HYDRAULIC PUMP ASSEMBLY 19 CC.............................................200 TILT CYLINDER.............................................................202 HYDRAULIC HOSE AND FITTINGS...............................................204 HYDRAULIC HOSE AND FITTINGS...............................................208 Mast-Two Stage Limited Free-Lift..............................................211 INNER AND OUTER MAST TWO STAGE LIMITED FREE-LIFT..........................214 MAIN LIFT TWO STAGE LIMITED FREE-LIFT.....................................216 MAIN CYLINDER TWO STAGE LIMITED FREE-LIFT.................................218 CARRIAGE TWO STAGE LIMITED FREE-LIFT......................................221 LOAD BACKREST EXTENSION TWO STAGE LIMITED FREE-LIFT.......................222 TILT CYLINDER ATTACHING PARTS TWO STAGE LIMITED FREE-LIFT.................224 HEADER HOSE ATTACHING PARTS TWO STAGE LIMITED FREE-LIFT...................226 HEADER HOSE TWO STAGE LIMITED FREE-LIFT...................................228 FORK TWO STAGE LIMITED FREE-LIFT..........................................230 INTEGRAL SIDE-SHIFT CARRIAGE TWO STAGE LIMITED FREE-LIFT..................232 SIDE-SHIFT CYLINDER.......................................................234 INTEGRAL SIDE-SHIFT HYDRAULIC HOSES TWO STAGE LIMITED FREE-LIFT...........235 INTEGRAL SIDE-SHIFT HYDRAULIC HOSES TWO AND THREE STAGE FULL FREE-LIFT....236 Mast-Three Stage Full Free-Lift...............................................237 INNER, INTERMEDIATE, AND OUTER MAST THREE STAGE FULL FREE-LIFT............240 MAIN LIFT THREE STAGE FULL FREE-LIFT......................................242 FREE-LIFT THREE STAGE FULL FREE-LIFT......................................246 MAIN CYLINDER THREE STAGE FULL FREE-LIFT..................................250 FREE-LIFT CYLINDER THREE STAGE FULL FREE-LIFT.............................254 CARRIAGE THREE STAGE FULL FREE-LIFT.......................................256 LOAD BACKREST EXTENSION THREE STAGE FULL FREE-LIFT........................258 TILT CYLINDER ATTACHING PARTS THREE STAGE FULL FREE-LIFT..................260 HEADER HOSE ATTACHING PARTS THREE STAGE FULL FREE-LIFT....................262 HEADER HOSE THREE STAGE FULL FREE-LIFT....................................264 FORK THREE STAGE FULL FREE-LIFT...........................................267 INTEGRAL SIDE-SHIFT CARRIAGE TWO AND THREE STAGE FULL FREE-LIFT...........268 Mast-Two Stage Full Free-Lift.................................................271 INNER AND OUTER MAST TWO STAGE FULL FREE-LIFT.............................274 LIFT CYLINDER TWO STAGE FULL FREE-LIFT....................................276 FREE-LIFT TWO STAGE FULL FREE-LIFT........................................280 MAIN CYLINDER TWO STAGE FULL FREE-LIFT....................................284 FREE-LIFT CYLINDER TWO STAGE FULL FREE-LIFT...............................286 CARRIAGE TWO STAGE FULL FREE-LIFT.........................................288 LOAD BACKREST EXTENSION TWO STAGE FULL FREE-LIFT..........................289 TILT CYLINDER ATTACHING PARTS TWO STAGE FULL FREE-LIFT....................290 HEADER HOSE ATTACHING PARTS TWO STAGE FULL FREE-LIFT......................292 HEADER HOSE TWO STAGE FULL FREE-LIFT......................................294 FORK TWO STAGE FULL FREE-LIFT.............................................297 OPTIONS.......................................................................299 SIDE-SHIFT ASSEMBLY.......................................................302 SIDE-SHIFT CYLINDER ASSEMBLY..............................................304 SIDE-SHIFT CYLINDER ASSEMBLY..............................................305 LIGHTING SYSTEM...........................................................306 FRONT HEADLIGHTS..........................................................308 FRONT LIGHTS..............................................................310 REAR LIGHT................................................................312 STROBE LIGHT..............................................................314 STROBE LIGHT/REAR LIGHT COMBINATION.......................................316 TAIL LIGHT................................................................318 BACK-UP ALARM.............................................................320 MOTOR COOLING FAN.........................................................322 DC CONVERTER 36/48 VOLT TO 12 VOLT........................................324 BATTERY ROLLER AND RETAINER...............................................326 DIAGNOSTIC HANDSET........................................................328 DIAGNOSTIC PC KIT.........................................................330 FIELD CONVERSION KITS.........................................................331 LIGHTS, FAN, AND BACK-UP ALARM............................................334 OVERHEAD GUARD............................................................334 MAST TILT.................................................................334 VOLTAGE...................................................................334 CONTROL VALVE.............................................................334 DIRECTION CONTROL.........................................................334 NUMERICAL INDEX...............................................................335
IMAGES PREVIEW OF THE MANUAL:
HYSTER ELECTRIC J30-40XMT2 (H160) PARTS MANUAL – PDF DOWNLOAD:
PLEASE NOTE:
- This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
- This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
- Require some other service manual or have any queries: please WRITE to us at [email protected]
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