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Hyster FORTIS® H135FT H155FT(J006) Parts Manual – PDF DOWNLOAD
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Hyster FORTIS® H135FT H155FT(J006) Parts Manual – PDF DOWNLOAD
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Description
Hyster FORTIS® H135FT H155FT(J006) Parts Manual – PDF DOWNLOAD
DESCRIPTION:
Hyster FORTIS® H135FT H155FT(J006) Parts Manual – PDF DOWNLOAD
HOW TO USE THE ILLUSTRATED PARTS MANUAL :
- This parts manual describes and illustrates assemblies, sub-assemblies, and detail parts needed for service replacement.
- The different constructions are indicated by keys and footnotes. The call outs correspond to descriptions found on the next page.
HOW TO FIND THE DESIRED PART NUMBER
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
2. Turn to the section you chose. Use the Section Table of Contents to determine the assembly which would normally contain the part required. Then locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
4. Locate the assembly the required part is used on and turn to the page indicated for that assembly. Then locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 14-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 14-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
6. Parts Super session Information. Part numbers that have this history will be displayed in the parts list in the order that they were superseded (from oldest to newest). The superseded part numbers will be shown with a line through them.
- Five periods in the PART NO. column (. . . . .) indicate that the part is either Not Serviced Separately or there is a reference to another figure. A figure reference is denoted by a pointing hand followed by a figure number in the DESCRIPTION column (Figure 10)
7. Keys are used to show two or more similar assemblies, RH and LH assembly parts, etc. Select the appropriate key, “A”, “B”, “C”, “D”, or “E” and the corresponding quantity column to find the required parts. Two periods in the QTY column (..) indicate that the part is not used for that assembly.
TABLE OF CONTENTS:
Hyster FORTIS® H135FT H155FT(J006) Parts Manual – PDF DOWNLOAD
Frame.......................................................................................................................................................................... 25 HOOD ASSEMBLY.............................................................................................................................................................. 30 INTERIOR PANELS AND COVERS................................................................................................................................................. 32 SEAT PAN AND COVERS........................................................................................................................................................ 34 SOUND ABATEMENT GASOLINE AND LPG........................................................................................................................................... 36 SOUND ABATEMENT DIESEL..................................................................................................................................................... 38 FLOORPLATES AND COVERS..................................................................................................................................................... 40 COMPARTMENT PLATFORM....................................................................................................................................................... 42 COWL MOUNT................................................................................................................................................................. 44 OVERHEAD GUARD............................................................................................................................................................. 46 COUNTERWEIGHTS AND FENDERS................................................................................................................................................. 48 CAB MAIN ASSEMBLY.......................................................................................................................................................... 50 CAB ATTACHING PARTS - SHEET 1 OF 2 ........................................................................................................................................ 52 CAB ATTACHING PARTS - SHEET 2 OF 2 ........................................................................................................................................ 54 CAB WINDOWS................................................................................................................................................................ 56 CAB WINDOW WIPER SYSTEM.................................................................................................................................................... 58 CAB LEFT HAND DOOR ASSEMBLY................................................................................................................................................ 60 CAB RIGHT HAND DOOR ASSEMBLY............................................................................................................................................... 62 CAB HEATER AND HOSES - CUMMINS QSB 3.3L DIESEL ............................................................................................................................ 64 CAB HEATER AND HOSES - GM 4.3L GASOLINE AND LPG ........................................................................................................................... 66 HEATER..................................................................................................................................................................... 68 HEATER CONTROL............................................................................................................................................................. 70 NON SUSPENSION SEAT WITH HIP RESTRAINT (→ S/N J006V02753H EXC. 02721) .................................................................................................... 72 NON SUSPENSION SEAT WITHOUT ELECTRONIC CONTROLS (S/N J006V02754H → INC. 02721) ........................................................................................... 74 NON SUSPENSION SEAT WITHOUT ELECTRONIC CONTROLS - OPTIONAL ................................................................................................................ 76 FULL SUSPENSION SEAT WITH AND WITHOUT ELECTRONIC CONTROLS (→ S/N J006V02753H EXC. 02721) ................................................................................. 78 FULL SUSPENSION SWIVEL SEAT WITH AND WITHOUT ELECTRONIC CONTROLS (→ S/N J006V02753H EXC. 02721) .......................................................................... 80 FULL SUSPENSION SEAT MANUAL AND ELECTRO-HYDRAULIC — SWIVEL AND NON SWIVEL - SHEET 1 OF 3 (S/N J006V02754H → INC. 02721) ................................................. 82 FULL SUSPENSION SEAT SHEET 2 OF 3 (S/N J006V02754H → INC. 02721) ......................................................................................................... 86 SEAT ATTACHING PARTS NOT INCLUDED WITH SEAT - SHEET 3 OF 3 (S/N J006V02754H → INC. 02721) ............................................................................... 88 ARMREST ASSEMBLY MINI-LEVER MODULES (S/N J006V02754H → INC. 02721) ....................................................................................................... 90 MINI LEVER MODULE LABELS HYDRAULIC CONTROL FUNCTIONS....................................................................................................................... 92 LABELS EXTERIOR............................................................................................................................................................ 94 LABELS INTERIOR............................................................................................................................................................ 96 ELECTRONIC MINI LEVER LABELS SINGLE FUNCTION............................................................................................................................... 98 ELECTRONIC MINI LEVER LABELS DUAL FUNCTION.................................................................................................................................100 FORKS STANDARD TAPER - CLASS IV ...........................................................................................................................................102 FORKS PIN TYPE.............................................................................................................................................................104 LOAD BACKREST EXTENSION....................................................................................................................................................106 LABELS HYDRAULIC CONTROL LABELS - CONTROL LEVER ...........................................................................................................................108 ENGINE ASSEMBLY................................................................................................................................................................111 EXHAUST SYSTEM CUMMINS QSB 3.3L............................................................................................................................................116 EXHAUST SYSTEM GM 4.3L GASOLINE AND LPG - GFI OPTION ......................................................................................................................118 EXHAUST SYSTEM GM 4.3L GASOLINE AND LPG - PSI OPTION (S/N J006V04255K →) ................................................................................................122 COOLING SYSTEM GM 4.3L GASOLINE AND LPG....................................................................................................................................124 RADIATOR MOUNTING CUMMINS QSB 3.3L DIESEL..................................................................................................................................126 COOLING CUMMINS QSB 3.3L...................................................................................................................................................128 ENGINE MOUNTING GM 4.3L GASOLINE AND LPG...................................................................................................................................130 ELECTRICAL MOUNTING PLATE GM 4.3L LPG - PSI OPTION (S/N J006V04255K →) .................................................................................................132 ELECTRICAL MOUNTING PLATE AND LIFTING EYE GM 4.3L GASOLINE - PSI OPTION ...................................................................................................134 FLYWHEEL AND HOUSING GM 4.3L GASOLINE AND LPG..............................................................................................................................136 ASSEMBLED ENGINE GM 4.3L GASOLINE AND LPG (GFI OPTION) - SHEET 1 OF 3 .....................................................................................................138 ASSEMBLED ENGINE GM 4.3L GASOLINE AND LPG (GFI OPTION) - SHEET 2 OF 3 .....................................................................................................142 ASSEMBLED ENGINE GM 4.3L GASOLINE AND LPG (GFI OPTION) - SHEET 3 OF 3 .....................................................................................................146 FAN MOUNT ASSEMBLY GM 4.3L GASOLINE AND LPG - GFI OPTION ..................................................................................................................148 FAN MOUNT ASSEMBLY GM 4.3L LPG AND GASOLINE - PSI OPTION (S/N J006V04255K →) ............................................................................................150 FAN ASSEMBLY GM 4.3L LPG AND GASOLINE - PSI OPTION (S/N J006V04255K →) ..................................................................................................152 PULLEY AND TENSIONER GM 4.3L GASOLINE AND LPG - PSI OPTION (S/N J006V04255K →) ..........................................................................................154 CRANKSHAFT PULLEY GM 4.3L GASOLINE AND LPG - PSI OPTION (S/N J006V04255K →) .............................................................................................156 EXHAUST MANIFOLDS GM 4.3L GASOLINE AND LPG - PSI OPTION (S/N J006V04255K →) .............................................................................................157 THERMOSTAT AND WATER OUTLET HOUSING GM 4.3L LPG - PSI OPTION (S/N J006V04255K →) .......................................................................................158 THERMOSTAT AND WATER OUTLET HOUSING GM 4.3L GASOLINE - PSI OPTION .........................................................................................................159 CYLINDER HEAD GM 4.3L GASOLINE AND LPG.....................................................................................................................................160 CYLINDER BLOCK GM 4.3L GASOLINE AND LPG....................................................................................................................................162 CAMSHAFT AND OIL PAN GM 4.3L GASOLINE AND LPG - GFI OPTION ................................................................................................................166 CAMSHAFT AND OIL PAN GM 4.3L GASOLINE AND LPG - PSI OPTION (S/N J006V04255K →) ..........................................................................................170 VALVE COVER AND INLET MANIFOLD GM 4.3L GASOLINE AND LPG - GFI OPTION ......................................................................................................174 VALVE COVER AND INLET MANIFOLD GM 4.3L GASOLINE AND LPG - PSI OPTION (S/N J006V04255K →) ................................................................................178 INTAKE AIR FUEL MODULE GM 4.3L GASOLINE - PSI OPTION ......................................................................................................................180 OIL PUMP GM 4.3L GASOLINE AND LPG..........................................................................................................................................182 WATER BYPASS GM 4.3L GASOLINE - PSI OPTION ................................................................................................................................184 COIL ASSEMBLY GM 4.3L GASOLINE AND LPG.....................................................................................................................................185 DISTRIBUTOR AND COIL GM 4.3L GASOLINE AND LPG - PSI OPTION ................................................................................................................186 ENGINE MOUNTING CUMMINS QSB 3.3L DIESEL....................................................................................................................................187 FAN ASSEMBLY CUMMINS QSB 3.3L DIESEL.......................................................................................................................................188 LIFTING BRACKET CUMMINS QSB 3.3L DIESEL....................................................................................................................................189 CYLINDER BLOCK CUMMINS QSB 3.3L DIESEL.....................................................................................................................................190 CYLINDER HEAD CUMMINS QSB 3.3L DIESEL......................................................................................................................................192 THERMOSTAT CUMMINS QSB 3.3L DIESEL.........................................................................................................................................194 FLYWHEEL AND HOUSING CUMMINS QSB 3.3L DIESEL...............................................................................................................................196 WATER PUMP AND PULLEY CUMMINS QSB 3.3L DIESEL..............................................................................................................................198 OIL PAN CUMMINS QSB 3.3L DIESEL............................................................................................................................................200 OIL FILTER AND COOLER CUMMINS QSB 3.3L DIESEL..............................................................................................................................202 OIL PUMP AND FRONT GEAR COVER CUMMINS QSB 3.3L DIESEL......................................................................................................................204 OIL FILLER ARRANGEMENT CUMMINS QSB 3.3L DIESEL.............................................................................................................................206 CAMSHAFT CUMMINS QSB 3.3L DIESEL...........................................................................................................................................207 VALVE COVER CUMMINS QSB 3.3L DIESEL........................................................................................................................................208 ROCKER ARM SHAFT CUMMINS QSB 3.3L DIESEL...................................................................................................................................210 PISTON AND CONNECTING ROD CUMMINS QSB 3.3L DIESEL..........................................................................................................................212 CRANKSHAFT CUMMINS QSB 3.3L DIESEL.........................................................................................................................................214 CRANKCASE BREATHER CUMMINS QSB 3.3L DIESEL.................................................................................................................................216 TURBOCHARGER CUMMINS QSB 3.3L DIESEL.......................................................................................................................................218 TURBOCHARGER PLUMBING CUMMINS QSB 3.3L DIESEL..............................................................................................................................220 EXHAUST MANIFOLD CUMMINS QSB 3.3L DIESEL...................................................................................................................................222 AIR INTAKE MANIFOLD CUMMINS QSB 3.3L DIESEL................................................................................................................................224 STARTING AID CUMMINS QSB 3.3L DIESEL.......................................................................................................................................226 VIBRATION DAMPER CUMMINS QSB 3.3L DIESEL...................................................................................................................................227 OIL LEVEL GAUGE CUMMINS QSB 3.3L DIESEL....................................................................................................................................228 WATER OUTLET CONNECTION CUMMINS QSB 3.3L DIESEL............................................................................................................................229 FUEL SYSTEM....................................................................................................................................................................231 AIR INTAKE GM 4.3L GASOLINE AND LPG - GFI OPTION ..........................................................................................................................236 AIR INTAKE GM 4.3L GASOLINE AND LPG - PSI OPTION (S/N J006V04255K →) ....................................................................................................238 AIR INTAKE CUMMINS QSB 3.3L DIESEL.........................................................................................................................................240 AIR FILTER.................................................................................................................................................................242 FUEL SUPPLY SYSTEM GM 4.3L GASOLINE - GFI OPTION ..........................................................................................................................244 FUEL SUPPLY SYSTEM GM 4.3L LPG WITH STEEL DOOR CAB - GFI OPTION (→ S/N J006V04254K) .....................................................................................246 FUEL SUPPLY SYSTEM GM 4.3L LPG WITH OVERHEAD GUARD OR PCV DOOR CAB - GFI Option (→ S/N J006V04254K) .....................................................................250 FUEL SUPPLY SYSTEM GM 4.3L LPG - PSI OPTION (S/N J006V04255K →) .........................................................................................................252 FUEL SYSTEM GM 4.3L GASOLINE - PSI OPTION .................................................................................................................................254 FUEL SENDING UNIT GM 4.3L GASOLINE - PSI OPTION ...........................................................................................................................256 THROTTLE BODY ASSEMBLY AND FUEL RAIL GM 4.3L GASOLINE - GFI OPTION ........................................................................................................258 THROTTLE BODY GM 4.3L GASOLINE - PSI OPTION ...............................................................................................................................260 THROTTLE BODY ASSEMBLY GM 4.3L LPG (→ S/N J006V02542H) ...................................................................................................................262 THROTTLE BODY ASSEMBLY GM 4.3L LPG - GFI OPTION (S/N J006V02543H ↔ S/N J006V04254K) .....................................................................................264 THROTTLE BODY GM 4.3L LPG - PSI OPTION (S/N J006V04255K →) .............................................................................................................266 LPG REGULATOR GM 4.3L - GFI OPTION (→ S/N J006V04254K) ..................................................................................................................268 LPG REGULATOR AND MIXER GM 4.3L - PSI OPTION (S/N J006V04255K →) ........................................................................................................270 LPG CONVERTER GM 4.3L LPG - PSI OPTION (S/N J006V04255K →) .............................................................................................................271 LPG LOCK OFF GM 4.3L - PSI OPTION (S/N J006V04255K →) ...................................................................................................................272 COOLANT HOSES GM 4.3L LPG WITH CAB - PSI ..................................................................................................................................273 SINGLE AND DUAL LPG TANK BRACKETS..........................................................................................................................................274 FUEL SYSTEM CUMMINS QSB 3.3L DIESEL........................................................................................................................................276 FUEL CAP DIESEL............................................................................................................................................................278 FUEL INJECTION PUMP CUMMINS QSB 3.3L DIESEL................................................................................................................................279 FUEL INJECTOR AND INJECTOR PLUMBING CUMMINS QSB 3.3L DIESEL................................................................................................................280 FUEL PUMP PLUMBING CUMMINS QSB 3.3L DIESEL.................................................................................................................................282 FUEL FILTER PLUMBING CUMMINS QSB 3.3L DIESEL...............................................................................................................................284 FUEL FILTER CUMMINS QSB 3.3L DIESEL........................................................................................................................................286 WATER SEPARATOR CUMMINS QSB 3.3L DIESEL....................................................................................................................................287 THROTTLE PEDAL AND ATTACHING PARTS.........................................................................................................................................288 MONOTROL PEDAL ASSEMBLY....................................................................................................................................................290 ELECTRICAL SYSTEM..............................................................................................................................................................293 ELECTRICAL SYSTEM RIGHT HAND CHASSIS - GM 4.3L GASOLINE AND LPG ...........................................................................................................298 ELECTRICAL SYSTEM RIGHT HAND CHASSIS - CUMMINS QSB 3.3L DIESEL ............................................................................................................300 COWL ELECTRICAL ELECTRIC HYDRAULIC.........................................................................................................................................302 COWL ELECTRICAL MANUAL HYDRAULIC...........................................................................................................................................304 BATTERY CABLES CUMMINS QSB 3.3L DIESEL.....................................................................................................................................306 BATTERY CABLES GM 4.3L GASOLINE AND LPG....................................................................................................................................308 BATTERY AND CONTROL CABLE DISCONNECT SWITCH................................................................................................................................310 INSTRUMENT CLUSTER.........................................................................................................................................................312 ENGINE ELECTRICAL SYSTEM GM 4.3L, GASOLINE AND LPG - GFI OPTION ...........................................................................................................314 ENGINE ELECTRICAL SYSTEM GM 4.3L GASOLINE AND LPG - PSI OPTION ............................................................................................................316 SPARK PLUGS AND WIRES GM 4.3L GASOLINE AND LPG - PSI OPTION (S/N J006V04255K →) .........................................................................................318 ENGINE CONTROL MODULE AND SENSORS GM 4.3L LPG - PSI OPTION (S/N J006V04255K →) .........................................................................................319 ENGINE CONTROL MODULE AND SENSORS GM 4.3L GASOLINE - PSI OPTION ...........................................................................................................320 DISTRIBUTOR ASSEMBLY GM 4.3L GASOLINE AND LPG..............................................................................................................................322 ALTERNATOR AND MOUNTING GM 4.3L LPG - PSI OPTION (S/N J006V04255K →) ...................................................................................................323 STARTER GM 4.3L............................................................................................................................................................324 FUSE BOX GM 4.3L LPG - PSI OPTION (S/N J006V04255K →) ...................................................................................................................326 ALTERNATOR AND MOUNTING CUMMINS QSB 3.3L DIESEL............................................................................................................................328 SEALED ALTERNATOR AND MOUNTING CUMMINS QSB 3.3L DIESEL.....................................................................................................................330 ENGINE ELECTRICAL SYSTEM CUMMINS QSB 3.3L DIESEL...........................................................................................................................332 ENGINE ELECTRICAL SYSTEM CUMMINS QSB 3.3L DIESEL - UL TYPE DS .............................................................................................................336 LIGHTS BRAKE, TAIL, BACKUP, SIDE, TURN SIGNALS, WORK, STROBE - WITH CAB ...................................................................................................338 LIGHTS BRAKE, TAIL, BACKUP, SIDE, TURN SIGNALS, WORK, STROBE - WITH OVERHEAD GUARD ........................................................................................340 STARTER MOTOR CUMMINS QSB 3.3L DIESEL......................................................................................................................................342 ELECTRONIC CONTROL MODULE AND SENSORS CUMMINS QSB 3.3L DIESEL..............................................................................................................344 TRANSMISSION ELECTRICAL SYSTEM TWO SPEED TRANSMISSION......................................................................................................................346 TRANSMISSION ELECTRICAL SYSTEM THREE SPEED TRANSMISSION....................................................................................................................348 ELECTRONIC CONTROL LEVERS MINI-LEVER MODULES (THREE FUNCTION) (→ S/N J006V02753H EXC. 02721) .............................................................................350 ELECTRONIC CONTROL LEVERS MINI-LEVER MODULE (FOUR FUNCTION) (→ S/N J006V02753H EXC. 02721) ...............................................................................352 MINI-LEVER CONTROLS WITH ARMREST - THREE FUNCTION (S/N J006V02754H → INC. 02721) ........................................................................................354 MINI-LEVER CONTROLS WITH ARMREST - FOUR FUNCTION (S/N J006V02754H → INC. 02721) .........................................................................................356 MAST ELECTRICAL............................................................................................................................................................358 LOAD WEIGH ELECTRICAL......................................................................................................................................................360 IMPACT SENSOR..............................................................................................................................................................362 POWER DISTRIBUTION MODULE..................................................................................................................................................364 WIRE HARNESS ENGINE - GM 4.3L LPG (→ S/N J006V02542H) ...................................................................................................................366 WIRE HARNESS (ENGINE) GM 4.3L LPG (GFI OPTION) - 2010 SERIES (S/N J006V02543H ↔ S/N J006V04254K) ........................................................................370 WIRE HARNESS (ENGINE) GM 4.3L, LPG - PSI OPTION (S/N J006V04255K →) ....................................................................................................374 WIRE HARNESS ENGINE - GM 4.3L GASOLINE (→ S/N J006V02542H) ..............................................................................................................378 WIRE HARNESS (ENGINE) GM 4.3L GASOLINE (GFI OPTION) - WITH CATALYTIC CONVERTER (S/N J006V02543H →) .....................................................................382 WIRE HARNESS ENGINE - CUMMINS QSB 3.3L DIESEL .............................................................................................................................386 WIRE HARNESS RIGHT HAND CHASSIS - GM 4.3L GASOLINE AND LPG (→ S/N J006V03418H) ..........................................................................................388 WIRE HARNESS RIGHT HAND CHASSIS - GM 4.3L GASOLINE AND LPG (S/N J006V03419H →) ..........................................................................................394 WIRE HARNESS RIGHT HAND CHASSIS - CUMMINS QSB 3.3L DIESEL (→ S/N J006V03362H) ...........................................................................................400 WIRE HARNESS RIGHT HAND CHASSIS - CUMMINS QSB 3.3L DIESEL (S/N J006V03363H →) ...........................................................................................406 WIRE HARNESS SEAT JUMPER (→ S/N J006V03362H) .............................................................................................................................412 WIRE HARNESS REAR - GM 4.3L GASOLINE AND LPG ..............................................................................................................................414 WIRE HARNESS REAR - CUMMINS QSB 3.3L DIESEL ...............................................................................................................................416 WIRE HARNESS LEFT HAND CHASSIS - GM 4.3L GASOLINE (→ S/N J006V02542H) ...................................................................................................418 WIRE HARNESS LEFT HAND CHASSIS - GM 4.3L GASOLINE (SERIES 2010) (S/N J006V02543H →) .....................................................................................420 WIRE HARNESS LEFT HAND CHASSIS - GM 4.3L LPG (→ S/N J006V02542H) ........................................................................................................422 WIRE HARNESS LEFT HAND CHASSIS - GM 4.3L LPG (2010 SERIES)(WITH PREMIUM LOW FUEL SENSOR) (S/N J006V02543H →) ...........................................................424 WIRE HARNESS LEFT HAND CHASSIS - GM 4.3L LPG (2010 SERIES)(WITHOUT PREMIUM LOW FUEL SENSOR) (S/N J006V02543H →) ........................................................426 WIRE HARNESS COWL WITH MONOTROL PEDAL - WITH HYDRAULIC PUMP SOLENOID ......................................................................................................428 WIRE HARNESS (COWL) WITH FORWARD AND REVERSE LEVER - WITH HYDRAULIC PUMP SOLENOID, WITHOUT LOCKOUT ........................................................................432 WIRE HARNESS (COWL) WITH FORWARD AND REVERSE LEVER - WITH HYDRAULIC PUMP SOLENOID, WITH LOCKOUT ...........................................................................436 WIRE HARNESS COWL WITH MONOTROL PEDAL - WITH RETURN TO SET TILT / WITH HYDRAULIC PUMP SOLENOID ............................................................................440 WIRE HARNESS ALTERNATOR - CUMMINS QSB 3.3L DIESEL .........................................................................................................................444 WIRE HARNESS SEALED ALTERNATOR - CUMMINS QSB 3.3L DIESEL ..................................................................................................................446 WIRE HARNESS TRANSMISSION - THREE SPEED ...................................................................................................................................450 WIRE HARNESS TRANSMISSION - TWO SPEED .....................................................................................................................................454 WIRE HARNESS ELECTRONIC CONTROL VALVE - THREE FUNCTION ....................................................................................................................456 WIRE HARNESS ELECTRONIC CONTROL VALVE - FOUR FUNCTION .....................................................................................................................458 WIRE HARNESS LIGHTS WITH OVERHEAD GUARD....................................................................................................................................460 WIRE HARNESS WORK LIGHT JUMPER - WITH TWO STAGE MASTS .....................................................................................................................462 WIRE HARNESS LOW FUEL SENSOR...............................................................................................................................................464 TRANSMISSION...................................................................................................................................................................467 TRANSMISSION MOUNT.........................................................................................................................................................470 TORQUE CONVERTER GM 4.3L GASOLINE AND LPG..................................................................................................................................472 TORQUE CONVERTER CUMMINS QSB 3.3L DIESEL...................................................................................................................................474 TRANSMISSION COOLING WITH EXTERNAL OIL COOLER..............................................................................................................................476 TRANSMISSION ASSEMBLY THREE SPEED - SHEET 1 0F 2 (→ S/N J006V02222G) ....................................................................................................478 TRANSMISSION ASSEMBLY THREE SPEED - SHEET 2 OF 2 (→ S/N J006V02222G) ....................................................................................................480 TRANSMISSION ASSEMBLY THREE SPEED - SHEET 1 OF 2 (S/N J006V02223G →) ....................................................................................................482 TRANSMISSION ASSEMBLY THREE SPEED - SHEET 2 OF 2 (S/N J006V02223G →) ....................................................................................................484 FORWARD CLUTCH LOW AND SECOND SHAFT THREE SPEED TRANSMISSION - FWD1, RANGE2 ...............................................................................................486 FORWARD CLUTCH HIGH AND OUTPUT SHAFT THREE SPEED TRANSMISSION - FWD2 ......................................................................................................488 REVERSE CLUTCH AND FIRST SHAFT THREE SPEED TRANSMISSION - REV1, RANGE 1 ...................................................................................................490 CONTROL VALVE THREE SPEED TRANSMISSION.....................................................................................................................................492 TRANSMISSION ASSEMBLY TWO SPEED - SHEET 1 OF 2 (→ S/N J006V02109G) ......................................................................................................494 TRANSMISSION ASSEMBLY TWO SPEED - SHEET 2 0F 2 (→ S/N J006V02109G) ......................................................................................................496 TRANSMISSION ASSEMBLY TWO SPEED - SHEET 1 OF 2 (S/N J006V02110G →) ......................................................................................................498 TRANSMISSION ASSEMBLY TWO SPEED - SHEET 2 OF 2 (S/N J006V02110G →) ......................................................................................................500 REVERSE CLUTCH TWO SPEED TRANSMISSION......................................................................................................................................502 OUTPUT SHAFT TWO SPEED TRANSMISSION........................................................................................................................................504 FORWARD CLUTCH LOW TWO SPEED TRANSMISSION..................................................................................................................................506 CONTROL VALVE TWO SPEED TRANSMISSION.......................................................................................................................................508 CHARGE PUMP................................................................................................................................................................510 PUMP DRIVE.................................................................................................................................................................512 Drive Axle.....................................................................................................................................................................515 DRIVE TIRE AND WHEEL.......................................................................................................................................................518 DRIVE AXLE AND ATTACHING PARTS WET BRAKE...................................................................................................................................519 DRIVE AXLE HOUSING AND HUB.................................................................................................................................................520 DIFFERENTIAL...............................................................................................................................................................522 WET BRAKE ASSEMBLY.........................................................................................................................................................524 STEERING SYSTEM................................................................................................................................................................527 STEER COLUMN AND ATTACHING PARTS GASOLINE AND LPG..........................................................................................................................530 STEER COLUMN AND ATTACHING PARTS DIESEL....................................................................................................................................531 STEERING COLUMN ASSEMBLY GASOLINE AND LPG..................................................................................................................................532 STEERING COLUMN ASSEMBLY ISOLATED, DIESEL..................................................................................................................................534 STEERING CONTROL UNIT......................................................................................................................................................536 STEERING LINES.............................................................................................................................................................538 STEER AXLE.................................................................................................................................................................540 STEER AXLE.................................................................................................................................................................544 STEER CYLINDER.............................................................................................................................................................547 STEER CYLINDER.............................................................................................................................................................548 STEER TIRE AND WHEEL.......................................................................................................................................................549 BRAKE SYSTEM...................................................................................................................................................................551 BRAKE PEDAL LINKAGE AND MASTER CYLINDER SINGLE PEDAL (→ S/N J006V03275H INC. 03282-03283) ................................................................................554 BRAKE PEDAL LINKAGE AND MASTER CYLINDER SINGLE PEDAL - WET BRAKE (S/N J006V03276H → EXC. 03282-03283) ...................................................................558 BRAKE PEDAL LINKAGE AND MASTER CYLINDER DUAL PEDAL (→ S/N J006V03275H INC. 03282-03283) ..................................................................................562 BRAKE PEDAL LINKAGE AND MASTER CYLINDER DUAL PEDAL - WET BRAKE (S/N J006V03276H → EXC. 03282-03283) .....................................................................566 PARK BRAKE ASSEMBLY........................................................................................................................................................570 PARK BRAKE ASSEMBLY........................................................................................................................................................572 BRAKE COOLING SYSTEM SINGLE AND DUAL PEDAL.................................................................................................................................574 HYDRAULIC SYSTEM...............................................................................................................................................................577 HYDRAULIC SUPPLY AND RETURN................................................................................................................................................580 HYDRAULIC FILTER...........................................................................................................................................................584 DIPSTICK AND BREATHER......................................................................................................................................................586 GEAR PUMP ASSEMBLY.........................................................................................................................................................588 GEAR PUMP..................................................................................................................................................................590 HAND LEVERS THREE FUNCTION - WITH DETENTED LEVERS .........................................................................................................................592 HAND LEVERS THREE FUNCTION - WITHOUT DETENTED LEVERS ......................................................................................................................594 HAND LEVERS FOUR FUNCTION - WITH DETENTED LEVERS ..........................................................................................................................596 HAND LEVERS FOUR FUNCTION - WITHOUT DETENTED LEVERS .......................................................................................................................598 CONTROL VALVE LOCKOUT GROUP MANUAL CONTROL VALVE...........................................................................................................................600 CONTROL VALVE AND STEERING UNIT ASSEMBLY MANUAL CONTROL - THREE FUNCTION ..................................................................................................602 CONTROL VALVE AND STEERING UNIT ASSEMBLY MANUAL CONTROL - FOUR FUNCTION ...................................................................................................604 MID INLET SECTION MANUAL AND ELECTRONIC CONTROL VALVE - THREE AND FOUR FUNCTION ...........................................................................................606 AUXILIARY ONE AND TWO SECTIONS MANUAL CONTROL VALVE - THREE AND FOUR FUNCTION .............................................................................................608 VALVE ASSEMBLY LIFT AND TILT MANUAL CONTROL VALVE - THREE AND FOUR FUNCTION ...............................................................................................610 OUTLET SECTION MANUAL CONTROL VALVE - THREE AND FOUR FUNCTION .............................................................................................................612 CONTROL VALVE AND STEERING UNIT ASSEMBLY ELECTRONIC CONTROL - THREE FUNCTION (→ 6/2009) .................................................................................614 CONTROL VALVE AND STEERING UNIT ASSEMBLY ELECTRO-HYDRAULIC - THREE FUNCTION (6/2009 →) ..................................................................................616 CONTROL VALVE AND STEERING UNIT ASSEMBLY ELECTRONIC CONTROL - FOUR FUNCTION (→ 6/2009) ..................................................................................618 CONTROL VALVE AND STEERING UNIT ASSEMBLY ELECTRO-HYDRAULIC - FOUR FUNCTION (6/2009 →) ...................................................................................620 VALVE ASSEMBLY, LIFT AND LOWER ELECTRONIC CONTROL VALVE - THREE AND FOUR FUNCTION .........................................................................................622 TILT SECTION ELECTRONIC CONTROL VALVE - THREE AND FOUR FUNCTION ...........................................................................................................624 ELECTRO HYDRAULIC POPPET VALVE ELECTRONIC CONTROL VALVE - THREE AND FOUR FUNCTION .........................................................................................626 AUXILIARY ONE SECTION ELECTRONIC CONTROL VALVE - THREE AND FOUR FUNCTION (→ 6/2009) .....................................................................................628 AUXILIARY ONE SECTION ELECTRONIC CONTROLLER - THREE AND FOUR FUNCTION (6/2009 →) ........................................................................................630 AUXILIARY TWO SECTION ELECTRONIC CONTROL VALVE - FOUR FUNCTION (→ 6/2009) ...............................................................................................632 AUXILIARY TWO SECTION ELECTRONIC CONTROL VALVE - FOUR FUNCTION (6/2009 →) ...............................................................................................634 OUTLET SECTION ELECTRONIC CONTROL VALVE - THREE AND FOUR FUNCTION WITHOUT ANTI-STALL SOLENOID (→ 6/2009) ................................................................636 OUTLET SECTION ELECTRONIC CONTROL VALVE - THREE AND FOUR FUNCTION WITH ANTI-STALL SOLENOID (6/2009 →) ...................................................................638 TILT CYLINDER AND MAST INSTALLATION........................................................................................................................................640 TILT CYLINDERS.............................................................................................................................................................642 TILT HYDRAULICS............................................................................................................................................................644 VENT LINES.................................................................................................................................................................646 HOIST HOSE AND ATTACHING PARTS.............................................................................................................................................647 Mast-Two Stage Limited Free-Lift...............................................................................................................................................649 OUTER MAST TWO STAGE LIMITED FREE-LIFT.....................................................................................................................................652 INNER MAST TWO STAGE LIMITED FREE-LIFT.....................................................................................................................................654 MAIN LIFT TWO STAGE LIMITED FREE-LIFT......................................................................................................................................656 MAIN LIFT CYLINDER TWO STAGE LIMITED FREE-LIFT.............................................................................................................................660 CARRIAGE TWO STAGE LIMITED FREE-LIFT - HOOK TYPE ..........................................................................................................................662 CARRIAGE TWO STAGE LIMITED FREE-LIFT - PIN TYPE ...........................................................................................................................664 HEADER HOSES AND AUXILIARY TUBE TWO STAGE LIMITED FREE-LIFT................................................................................................................666 AUXILIARY TUBE EXTENSIONS TWO STAGE LIMITED FREE-LIFT - WITHOUT QUICK DISCONNECT FITTINGS (S/N A613V03307H →) ...........................................................670 AUXILIARY TUBE EXTENSIONS TWO STAGE LIMITED FREE-LIFT - MANUAL HYDRAULICS WITH QUICK DISCONNECT FITTINGS (S/N A613V03307H →) ............................................672 AUXILIARY TUBE EXTENSIONS TWO STAGE LIMITED FREE-LIFT - E-HYDRAULICS WITH QUICK DISCONNECT FITTINGS (S/N A613V03307H →) .................................................674 AUXILIARY FUNCTION HOSES...................................................................................................................................................676 Mast-Three Stage Full Free-Lift................................................................................................................................................679 OUTER MAST THREE STAGE FULL FREE-LIFT......................................................................................................................................682 INTERMEDIATE MAST THREE STAGE FULL FREE-LIFT...............................................................................................................................684 INNER MAST THREE STAGE FULL FREE-LIFT......................................................................................................................................686 MAIN LIFT THREE STAGE FULL FREE-LIFT.......................................................................................................................................688 MAIN LIFT CYLINDERS THREE STAGE FULL FREE-LIFT.............................................................................................................................692 FREE-LIFT THREE STAGE FULL FREE-LIFT.......................................................................................................................................696 FREE-LIFT CYLINDER THREE STAGE FULL FREE-LIFT..............................................................................................................................698 CARRIAGE THREE STAGE FULL FREE-LIFT - HOOK TYPE ...........................................................................................................................700 CARRIAGE THREE STAGE FULL FREE-LIFT - PIN TYPE ............................................................................................................................702 HEADER HOSES AND AUXILIARY TUBE THREE STAGE FULL FREE-LIFT.................................................................................................................704 AUXILIARY TUBE EXTENSIONS THREE STAGE FULL FREE-LIFT - WITHOUT QUICK DISCONNECT FITTINGS (S/N A614V02262H →) ...........................................................708 AUXILIARY TUBE EXTENSIONS THREE STAGE FULL FREE-LIFT - MANUAL HYDRAULICS WITH QUICK DISCONNECT FITTINGS (S/N A614V02262H →) ............................................710 AUXILIARY TUBE EXTENSIONS THREE STAGE FULL FREE-LIFT - E-HYDRAULICS WITH QUICK DISCONNECT FITTINGS (S/N A614V02262H →) .................................................712 AUXILIARY TUBE EXTENSIONS THREE STAGE FULL FREE LIFT WITH SIDE SHIFT FORK POSITIONER CARRIAGE - WITHOUT QUICK DISCONNECT FITTINGS (S/N A614V02262H →) ...................714 AUXILIARY TUBE EXTENSIONS THREE STAGE FULL FREE LIFT WITH SIDE SHIFT FORK POSITIONER CARRIAGE - MANUAL HYDRAULICS WITH QUICK DISCONNECT FITTINGS (S/N A614V02262H →) ....716 AUXILIARY TUBE EXTENSIONS THREE STAGE FULL FREE LIFT WITH SIDE SHIFT FORK POSITIONER CARRIAGE - E-HYDRAULICS WITH QUICK DISCONNECT FITTINGS (S/N A614V02262H →) .........718 OPTIONS........................................................................................................................................................................721 STROBE LIGHT LED...........................................................................................................................................................724 FIRE EXTINGUISHER WITH CAB.................................................................................................................................................725 FIRE EXTINGUISHER WITH OVERHEAD GUARD......................................................................................................................................726 BACK-UP ALARM..............................................................................................................................................................728 DUAL MIRRORS WITH CAB......................................................................................................................................................730 DUAL MIRRORS WITH OVERHEAD GUARD...........................................................................................................................................731 ACCUMULATOR................................................................................................................................................................732 GM LPG REGULATOR DRAIN KIT.................................................................................................................................................734 LIFTING EYE................................................................................................................................................................736 HANG-ON SIDE-SHIFT CARRIAGE WITH FORK POSITIONER AND BACKREST..............................................................................................................738 FORK POSITIONER ASSEMBLY...................................................................................................................................................740 FORK POSITIONER CYLINDER...................................................................................................................................................742 SIDE-SHIFT ASSEMBLY........................................................................................................................................................744 SIDE-SHIFT CYLINDER........................................................................................................................................................746 HANG-ON SIDE-SHIFT CARRIAGE AND HOSES WITHOUT BACKREST AND FORK POSITIONER (S/N A613V03724J →) (S/N A614V02455J →) ......................................................748 SIDE-SHIFT ASSEMBLY WITHOUT FORK POSITIONER (S/N A613V03724J →) (S/N A614V02455J →) .....................................................................................750 HANG-ON SIDE-SHIFT CARRIAGE AND HOSES WITH BACKREST AND FORK POSITIONER (S/N A613V04806K →) (S/N A614V02744K →) .........................................................752 ATTACHMENT CARRIAGE WITH FORK POSITIONER AND BACKREST (S/N A613V04806K →) (S/N A614V02744K →) ...........................................................................754 SIDE-SHIFT CYLINDER WITH AND WITHOUT FORK POSITIONER (S/N A613V04806K →) (S/N A614V02744K →) ...........................................................................756 ATTACHMENT CARRIAGE VALVE AND HOSES (S/N A613V04806K →) (S/N A614V02744K →) .............................................................................................758 FORK POSITIONER ASSEMBLY...................................................................................................................................................760 CARRIER ASSEMBLY...........................................................................................................................................................762 BACKREST WITH FORK POSITIONER (S/N A613V04806K →) (S/N A614V02744K →) ...................................................................................................764 FIELD CONVERSION KITS..........................................................................................................................................................765 ATTACHMENT MOUNTING KITS...................................................................................................................................................768 BRAKE AND INCHING PEDAL CONVERSION.........................................................................................................................................768 SEAT CONVERSION KITS.......................................................................................................................................................769 ADD-ON OPTION KITS.........................................................................................................................................................769 MISCELLANEOUS CONVERSION KITS..............................................................................................................................................770 E-HYDRAULIC CONTROL CONVERSION KITS........................................................................................................................................770 E-HYDRAULIC CONTROL CONVERSION KITS........................................................................................................................................771 HYDRAULIC CONTROL CONVERSIONS MANUAL HYDRAULICS............................................................................................................................771 AUXILIARY TUBE EXTENSION KITS..............................................................................................................................................771 HEADER HOSE CONVERSION KITS TWO STAGE LIMITED FREE-LIFT....................................................................................................................772 HEADER HOSE CONVERSION KITS THREE STAGE FULL FREE-LIFT.....................................................................................................................773 LIGHT CONVERSION KITS......................................................................................................................................................773 REPLACEMENT KITS...........................................................................................................................................................774 ADD ON TELEMETRY KITS......................................................................................................................................................774 NUMERICAL INDEX................................................................................................................................................................775
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